Understanding Sacrificial Anodes on Ship

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Understanding Sacrificial Anodes on Ship

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    Understanding Sacrificial Anodes on ShipsNOVEMBER 21, 2010 BY ANISH

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    Corrosion is one of the greatest enemies of the ship and its machinery. It is also

    the toughest enemy to fight against for the people working on the ship. Iron is

    one substance which is used in abundance on the ship. From the main body of the ship to the smallest

    equipment used in operations, iron makes its presence felt in almost every type of equipment used on

    board the ship.

    Premium eBook Store Marine Engineering Nautical Science Infographics Maritime Links

    Send Us News Advertise Resources Team

    HOME NEWS TECHNOLOGY NAVIGATION SAFETY CAREERS

    LIFE AT SEA PIRACY VIDEOS EBOOKS

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    A ship is continuously in contact with water and moisture laden winds which makes it highly

    susceptible to corrosion. The other body of the ship (mainly hull) is continuously in contact with water,

    making it extremely vulnerable to corrosion. It is for this reason sacrificial anodes are used to protect

    the parent material. In this article we will have a look at the working of sacrificial anodes on ship.

    It is to note that the sacrificial anodes which are protecting the parent material should lie higher in the

    electromotive series or galvanic series of metals.

    How Sacrificial Anodes Work?

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    Sacrificial anodes works on the principle similar to electrolysis, according to which if an anode and a

    metallic strip are dipped in electrolytic solution, anode electron will dissolve and deposit over the

    metallic strip and make it cathode.

    In the case of a ship, sea water acts as an electrolyte and transfers the electrons from the anode by

    oxidizing it over the steel plate and making a protecting layer. If the metal is more active it will be

    easily oxidized and will protect the metallic compound by making it act as cathode. The anode will

    corrode first sacrificing itself for the other compound and it is thus called sacrificial anode.

    Electromotive series or galvanic series metals

    Anode materials

    Magnesium(Mg)

    Aluminium(Al)

    Zinc (Zn)

    Chromium(Cr)

    Iron(Fe)

    Nickel(Ni)

    It can be seen from the table that for protecting iron any material above in the series are useful. These

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    metals are preferred because they are easy and cheap to replace the anodes rather than complete a

    large sheet of metal.

    These anodes are used in various applications such as :

    1) Protecting the ships hull.

    2) Protecting the ballast tanks corrosion.

    3) Protecting the heat exchangers.

    4) Sea chests

    The most common metals used for sacrificial anode is zinc.

    Frequency for Changing of Anodes

    The frequency for changing of anodes depends on the application where the anodes have been used.

    In case the anodes are attached to the ships hull, then they are to be checked during dry dock which

    takes place after 2 to 3 years. If the anodes are found completely corroded then anodes of bigger size

    should be fitted, for fully corroded means that the material used was of poor quality or a large amount

    of material is required to protect the hull. Generally, sacrificial anodes are changed at every dry dock.

    If sacrificial anodes are used for heat exchangers and it is found during inspection that the anode left

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    is only 10% then also it has to be changed.

    How to Assess if the Anodes are Working Properly or Not?

    During the inspection of heat exchangers or sea chest, if the condition of anode is same as it was

    installed then it indicates that the sacrificial anodes are ineffective.

    The main reason for this is that the electrical continuity between the parent materials is not made.

    Because of this the parent metal starts getting corroded instead of the anodes. It is therefore

    important to check the electrical continuity during installation.

    If you liked this article, you may also like to read What is Marine growth preventive system (MGPS) ?

    Image Credit

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    Shipbuilding and Shiprepair Tug, Dredger,

    Fishing vessel, etc.

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    About Anish

    An ardent sailor and a techie, Anish Wankhede has voyaged on a number of ships as a

    marine engineer officer. He loves multitasking, networking, and troubleshooting. He is the

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    saytan says

    October 24, 2013 at 3:39 am

    Hi Anish I am a marine student and at the moment in the final year. My project is on hull

    thickness testing near the sacrificial anode. Is is possible for you to post more information

    about this subject. It would be of great help for me.

    Regards,

    Saytan

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