UMC100 Arequipa V3 Eng

UMC100-FBPTechnical Presentation

Helmut Schönfelder, ABB Stotz-Kontakt, 15.10.2012

© ABB Stotz-KontaktNovember 14, 2013 | Slide 1

UMC100Product Overview

UMC100 Universal Motor Controller

UMC100 ATEX Universal Motor Controller

UMC100-PAN Control Panel

DX111/122 Expansion Modules Digital I/O

VI150/155 Expansion Modules Voltage

© ABB Group November 14, 2013 | Slide 2

UMC100Intelligent Motor Protection & Control System

Advanced Motor Protection

Flexible Motor Control

Diagnostics and Maintenance

Communication for all major fieldbusses and networks


Traditional Setup vs Setup with Intelligent Controller

Separate devices for control, supervision and signal pre-processing Mounting and wiring of overload relays,

thermistor relays, current converter, …

Wiring of the control circuit

Wiring and mounting of signalling devices and push buttons

Wiring of interlocks

Connection to remote-IO

UMC100 offers Motor Protection

Motor Management

Motor Diagnostics

Fieldbus Communication

in a single, intelligent device


UMC UsageWhere are UMCs used


UMC100How are UMCs used


0V +24VPowersupply

120 / 230 VAC

M

DI2

DI4

DI5

DI3

15 16 17 18

DI114

DI013

0V

24V

10 11 12

UMC100

DOC

87 9DOC

5 6CbCa

3 4DO0

DO2

DO1

DO3

T2

T1

1 2

max. 1000 VAC

MM

N

Start StopLocalFault

PTC

FieldBusPlug

CEM11Earth Fault Sensor

UMC100 Motor ProtectionOverview

Comprehensive motor protection for 3-phase motors For motor voltages up to 1000 VAC 50 / 60 Hz

Sinus wave current no drive, no softstarter

For nominal motor currents

240 mA to 63 A without accessories

> 63 A with external current transformer

Protection against Overload according to EN/IEC 60947-4-1

tripclasses 5E, 10E, 20E, 30E, 40E

Rotor blocking

Phase loss / imbalance / sequence

Under- / Overcurrent

Under- / Overvoltage

Under- / Overload overload calculated or based on powerfactor

Hot motor Thermistor

Earth fault calculation or sensor CEM11

Too many starts per time


UMC100 Motor ProtectionWith additional Voltage Module

With an additional Voltage Expansion Module VI 150 or VI155 UMC100 offers some more motor protection functions High / Low power

Powerfactor (cosPhi)

Underload important for pump applications

Under / Overvoltage

All settings have warn / trip level and individual delay times


UMC100 Motor Protection with Voltage ModulePhase Monitoring

Without Voltage module: Phase faults can only be detected based

on current during motor operation

With Voltage Module: Detect problems early –

before starting the motor

Protection against Phase loss

Phase imbalance

Phase sequence


Check for phase faults before starting the motor

UMC100 Motor Protection with Voltage ModulePhase Monitoring

Detection of problems in the supply network Avoid reduced motor efficiency, overheating

and reduction of insulation life -> reduction of life time of the motor

Motors operating with unbalance will benoisier in their operation

Available Functions Overvoltage

Undervoltage

Voltage phase loss and imbalance

Harmonic distortion (THD)

Different warn - and trip levels


Recommended derating curve by NEMA.

Balanced unbalanced

Protection of motor and equipment

UMC100 Motor ProtectionPTC/Thermistor High Temperature Protection

For motors with integratedPTC elements

Detects obstructed cooling

Motors located in high temp areascan be exposed to high ambient temperatures

Can not be detected by an EOL

Cable short circuit and break detection


Fault or warning configurable

UMC100 Motor ProtectionEarth Fault Protection with CEM11

Protection against earth fault due to damaged cable isolation etc. 4 different types available

8 threshold values for precise adjustment

Threshold range size

80 … 1.700 mA 20 mm Ø

100 … 3.400 mA 35 mm Ø

120 … 6.800 mA 60 mm Ø

240 … 13.600 mA 120 mm Ø

Can be used in all types of networks also with higher impedance to ground

also small ground fault currents can be detected


L1 L2 L3

24VDC

Protection of motorand equipment

UMC100 Motor ProtectionEarth Fault Protection internal

Protection against earth fault due to damaged cable isolation, etc. Trip and warn level

Active after startup or always

Preconditions Ground fault current must be

> 20% of Ie to be detected.

Only usable in networks with low impedance to ground

only higher ground fault currents can be detected


L1 L2 L3

Protection of motorand equipment

UMC100 Motor ProtectionCheckback Supervision

Check supervision ensures that the motor is really running after a start command

Three options for checkback

Checkback current based (default)

Checkback via an auxiliary contact on the main contactor.Connect auxiliary signal to DI0 of UMC

Simulation: no checkback at all, for test purposes only

Checkback delay time is adjustable


UMC100 Motor ControlOverview

Most common motor starters are integrated aseasy to parametrize control functions Direct / Reverse / Star-Delta starter

Pole changing / Dahlander

Actuator mode (Open / close valve control)

Overload Relay

Transparent mode for feeders

Custom Application Editor for individual control functions

Support of different control stations (DCS, Local bottons, Operation Panel ...)

Support of different operation modes Remote, Local 1, Local 2


UMC100 Motor ControlHardware - Digital Outputs

3 x Relay Outputs DO0 ... DO2 Switching the motor contactors

Directly controlled by the control function in the UMC

Free outputs can be controlled by the DCSor the UMC100 Customer Application

1 x 24V Transistor Output DO3 Controlled by DCS

or controlled by Customer Application Logic

Fault Output: DO2 or DO3 can be configured as Fault Output

Configurable On / Off / or Flashing in case of fault


UMC100 Motor ControlControl Stations

Flexible definition where and when motor start/stop is allowed

4 Control Stations Fieldbus (cyclic, acyclic)

Push buttons on DIs

LCD Operator Panel

3 modes: Local 1, Local 2, Auto

Individually to configure for each modewhich control station is allowed to start/stop

Depending on busfault, force local 2 and the autobit one of the 3 modes is active


UMC100 Motor ControlFault Reset

Fault reset via Bus, LCD Panel or Digital Input

Manual reset of protection faults

Manual or automatic fault reset of faults coming from the multifunction inputs or inputs of the digital IO module


UMC100 Motor ControlExpansion Modules I/O DX111, DX122

8 galvanic isolated DIs

4 relay outputs

1 Analog output (0/4-20mA, 0-10V)to drive current meter or to a DCS

2 separate roots for the relay outputs and the DI

Flexible mounting:Up to 3m distance between UMC100 and DX1xx

2 Types DX111 DIs 24 V DC

DX122 DIs 110 / 230 V AC


UMC100 Motor ControlExpansion Modules Voltage VI150, VI155

3 voltage inputs L1, L2, L3

150 – 690 V AC

1 relay output

Flexible mounting:Up to 3m distance between UMC100 and VI15x

2 Types

VI150 grounded networks

VI155 grounded networksungrounded netw.altitudes >2000 m

For use with UMC100 R0101


UMC100 Motor ControlExpansion Modules Voltage VI150, VI155

Additional features with Voltage module Protection

Under / Overvoltage protection

Under / Overload protection

Power factor (cos Phi)

Voltage based phase loss / imbalance / sequence

Diagnostics 3 Phase voltages

Powerfactor

Voltage imbalance

Active power

Apparent power

Energy

THD Total harmonic distortion


UMC100 DiagnosticsGeneral

Comprehensive information via fieldbus and LCD operator panel Motor data

Status

Current

3 Phase Voltages

Active Power

Powerfactor

Thermal Load

Start-up time and max. current

Time to trip, Time to cool


UMC100 DiagnosticsGeneral

Faults and Warnings Shown as text on the display

Maintenance counters Operating hours of motor

Number of starts

Number of overload trips

Energy

Event memory for the last 16 events


UMC100 DiagnosticsControl Panel UMC100-PAN

Monitor DIO

Current (A, %)

Alarms

Display user defined values

Operate Start

Stop

Fault Acknowledge

Configure All parameters can be set

Optional Password Protection

Copy parameters and / or logic


Contextdependenthot-key 1

Contextdependenthot-key 2

Scroll up-and downbuttons

StartStop

UMC100 DiagnosticsControl Panel UMC100-PAN

Graphical display Shows up to 4 lines

Text instead of cryptical codes

Backlight

Multilanguage English, French, German

Italian, Portuguese, Spanish, Russian

5 User defined displays on top menue

Customer defined fault texts 2 x 8 characters

Customer defined tag name


UMC100 Communication Fieldbuses and Networks

UMC100 can be connected via FieldBusPlug to Modbus TCP new

PROFIBUS DP

DeviceNet

Modbus RTU

CANopen

Only one version of UMC100 for all fieldbuses and networks

Full motor protection and control in case of a bus failure

Fieldbus interface and UMC can be mounted separately -perfect for withdrawable MCC applications

Parameterization via device description files (GSD, EDS) or Operator Panel or PC Configuration Tool


UMC100 Communication Fieldbuses and Networks


Example with PROFIBUS

Support of all relevant fieldbusses and networks PROFIBUS DP V0/V1 PDP22, PDQ22

Modbus RTU MRP21

Ethernet Modbus TCP MTQ22 new

DeviceNet DNP21

CANopen COP21

UMC100 Communication Separation of Busnode and Device


FBP InterfaceCable

LCD Control Panela) Drawer mountedb) or remote mounting

UMC100

Panel ExtensionCable

Fits in very space limited installations!



Application with FBPin a Drawer System


Robust solution to connect fieldbus with motor controller inside a drawer: No trunklines!

Busnode stays alive while drawer gets exchanged All required accessories available: control panel extension,

inside and outside passive cable and fixing bracket




Application with PDQ22in a Drawer System

UMC100 CommunicationEthernet – Modbus TCP with MTQ22 new

Ethernet connectivity forup to four UMC100

Modbus TCP protocol

Supports differentnetwork topologies Star

Bus

Ring with redundancy

Easy to use

Easy to setup

No special Ethernet connectorsrequried in MCCs


UMC100 CommunicationEthernet – Modbus TCP with MTQ22

Simple connection fromMTQ22 to drawers Ready made cables available

Or make own cables

Terminal blocks available separately


Network – SwitchSupply for switch,MTQ22

For a ring goback to switch

24 V DC

MTQ22 Supply

To next MTQ22

To drawers

To switch

UMC100 CommunicationConfiguration via PC-Adapters

Using the open FDT/DTM standard

Point to point connection via UTF21

Profibus connectionvia UTP22


UMC100 CommunicationConfiguration via 3rd Party Communication Adapters

Siemens CP5512 PCMCIA card (COM DTM from Trebing + Himsted )

Trebing + Himsted Ethernet / PROFIBUS Adapter + COM DTM


ConfigurationPC

…

Ethernet

PROFIBUS Line

UMC100Summary

UMC100 integrates

Advanced Motor Protection

Flexible Motor Control

Diagnostics and Maintenance Data

Fieldbus Communication for all major busses

Perfect solution for Motor Control Centers

Can be adapted to almost all customer requirements

Built-in logic -> just configure

Customer specific logic -> logic editor

Powerful LCD panel for monitoring, parameterization and control


UMC100 Arequipa V3 Eng

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