Ultrasonic Pulse Velocity Gonzalo Cetrangolo

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    Non-contact Ultrasonic PulseVelocity Method for Concrete

    Gonzalo P. Cetrangolo

    University of Illinois at Urbana-Champaign

    March, 2006

    CEE 498 Prof. Daniel Kuchma

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    Outline

    Introduction

    Stress wave propagation and Methods for Structure

    Maximize Energy transferQuarter wavelength matching layer

    Experimental results through air

    Experimental results through concrete

    Conclusions

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    Stress-Wave propagation in solidhalf-space elastic media

    P-wave: longitudinal waves propagate parallel to thepropagation direction:

    VL=[E(1-n)/(r(1+n)(1-2n))]

    S-wave: shear waves propagate perpendicular to the

    propagation direction: Vs= [G/r]

    R-wave: surface waves propagation only near surface

    (half space): VR/Vs=(0.87+1.12n)/(1+n)

    E:Youngs Modulus

    r: Mass density

    n: Poissons ratio

    G:Shear Modulus

    r: Mass density

    n: Poissons ratio

    Stress waves occur when pressure or deformation is appliedsuddenly (such as by an impact source)

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    Stress-Wave Methods for structures

    Ultrasound through thicknessTime of flight

    Ultrasound echo-method

    Time of flight

    Spectral Analysis of Surface Waves

    Dispersion curves

    Impact Echo method

    Resonance frequency

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    Ultrasonic Methods

    Direct Configuration Indirect Configuration

    The timer shows the time of

    flight of the direct throughthickness P-wave arrival

    VL= Travel path / time of fight

    Pulse Velocity Method Pulse echo Method

    Arrival time of a stresswave reflected from adefect (difference in

    Acoustic Impedance) isdetermined

    In both cases, transducers are coupled to the surface using a

    viscous material such as grease.

    ACI document 228-1R

    ACI document 228-1R

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    Ultrasonic Pulse Velocity

    UPV has been used to asses the quality ofthe concrete successfully for several years

    Identify areas of concrete damage

    Locate defects and voids Locate delaminations

    Estimate in place-strength by using

    calibration curve Coupling agent is needed between

    transducers and specimen

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    Benefits of Air coupled

    Coupling agent between the transducersand concrete surface are time and laborintensive

    Results variability caused by difference inthe pressure use to keep the transducerclamp to the surface

    Allow to test concrete having rough surface

    Allow faster inspection

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    Product information

    The Ultran Group is the only producer ofNon-contact transducers for throughthickness measurements

    The only technical information available ofthese transducers is in their own webpage

    The cost of the equipment is U$S 20,000,which include a field computer, transducersset and a pulser unit.

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    Air-Concrete reflection/transmission

    R= Ar =Ai

    Z2-Z1Z1+Z2

    T=1+R =

    Material 1 Material 2

    Ai At

    Ar

    Normal incidence

    2*Z2Z1+Z2

    Z1: specific Acoustic Impedance of material 1

    R: ratio of sound pressure of the reflected wave tothe sound pressure of the incident wave

    Z2: specific Acoustic Impedance of material 2

    Ai: Amplitude of the incident wave

    Ar: Amplitude of the reflected wave

    Ar: Amplitude of the transmitted wave

    T: ratio of sound pressure of the transmitted wave to the

    sound pressure of the incident wave

    Air-Concrete interface

    Zair= 0.4 kg/(m2s)Zconcrete = 9*106kg/(m2s)

    R=0.9999999

    T=0.0000001

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    Maximize wave energy transfer

    4_ * PZTairvalueltheoretica ZZZ

    Wave energy transfer between two distinct media is maximizedwhen an appropriate intermediate impedance matching layer is inserted.

    Vibrating Crystal

    Matching Layer

    Air

    Waves inphase

    Select and attach the optimal impedance matching layer between thevibrating piezoelectric crystal in the UPV transducer (PZT-4) and air

    Quarterwavelength Matching layer

    r*L

    VZ

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    Experimental Setup

    A pair of 24 kHz modified transducers with matching layer caps

    Pulser unit (UPV Pulser from James Instruments)

    Oscilloscope LeCroy LT344

    Matching layer caps

    Oscilloscope

    LeCroy LT344

    Air Gap

    Pulser unit

    Sender Receiver

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    Experimental Results through air

    Unmodified contact transducer set

    Time domain signal through air

    Amplitude

    Amplitude(Volts)

    Time(ms)

    FFT19.5 kHz

    Time(ms)

    Time domain signal through air

    Amplitude(Volts)

    AmplitudeFFT

    19.5 kHz

    Modified transducer set with matching layer

    Frequency (Hz)

    Frequency (Hz)

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    Experimental Results through air

    0

    50

    100

    150

    200

    250

    0 9 18 27 36 45

    Amplitude(FFT)

    Air gap distance (mm)

    0

    30

    60

    90

    0 9 18 27 36 45Air gap distance (mm)

    Unmodified transducer set

    Amplitude(FFT)

    Modified transducer set

    Signals through different air gaps

    The original transducers provide a

    narrow-band ultrasonic pulse at a

    center frequency of 19.5 kHz.

    The transducer has a 38 mmdiameter face, giving a near-field

    distance in air of 16 mm.

    Maximum received Amplitude at

    9mm distance betweentransducers face.

    Local maximum every 9mm.

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    Behavior at 9 mm air gap?

    V air = 344 m/s f PZTcrystal= 19.5kHz

    V air= 2 * D air gap* fPZT-4 crystal

    D air gap= V air/ (2* fPZT-4 crystal)

    D air gap= 9 mm

    Resonance at 9 mm, 18 mm, 27 mm, 36 mm,

    D = n * l/2 n = 1, 2, 3

    Impedance matching layers provide 300% increase in receivedsignal amplitude through air.

    Air gap resonance matches transducer crystal resonance

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    Measurement through concrete

    7.2 cm of air gap

    Foam Foam

    5.4 cm of concrete

    9mm air gap

    Foam

    Foam

    Signal through air

    Signal through concrete

    V concrete= d concrete/ (time concrete- time air+dconcrete/ V air)

    Experimental setup (air)

    Experimental setup (concrete)

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    Conclusions

    Impedance matching layers provide 300% increase inreceived signal amplitude through air

    Impedance matching layers and 9 mm air gap between the

    modified transducers and the sample enable contact-lessthrough-thickness P-wave Velocity measurements inconcrete specimens up to 10 cm thick showing similarbehavior as standard full contact UPV

    Averaging of the received signal increase the SNR

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    References

    [1] ACI Committee 228 (2003). In-place methods to estimate concrete

    strength (ACI 228.1R-03). American Concrete Institute, FarmingtonHills, Mich.

    [2] Berriman, J., Purnell, P., Hutchins, D.A. and Neild, A.(2005).Humidity and Aggregate Content Correction Factors for Air-coupled Ultrasonic Evaluation of Concrete Ultrasonics 43 (4) (211-217).

    [3] Gomez Alvarez-Arenas, Tomas E. (2004). Acoustic ImpedanceMatching of Piezoelectric Transducers to the Air, IEEE

    Transactions on Ultrasonics, Ferroelectrics, And Frequency Control51 (5) (624-633) .

    [4] Krautkramer, J. and Krautkramer, H. (1990). Ultrasonic Testing of

    Materials, fourth ed., New York, Springer-Verlag.[5] Lide, David R., ed.(1998-1999). CRC Handbook of Chemistry and

    Physics, 79th ed., Cleveland, Ohio.