Gas Metal Arc Welding Wire

UltraMagUltraMag™™

a quality wire for consistent performance and reliability

• UltraMagUltraMag‘s production process is guaranteed to meet the highest international industrial standards and is supported by technological resources established from a long experience of producing welding wires.

• UltraMagUltraMag is manufactured under ISO 9002 accreditation (UNI EN 29000/ISO 9002 QUALITY MANAGEMENT SYSTEM)

• UltraMagUltraMag‘s production process is monitored by a QualityAssurance Manual which meets the following standards:-UNI en ISO 8402/94 (quality terminology)-UNI en ISO 9002/94 (quality assurance)

UltraMagUltraMag approvals

Lloyd’s Register of ShippingSG2 (CF 14 -16) - CO2

SG2 (CF 14 -16) - M21

American Bureau of ShippingSG2 (CF 14 -16) - CO2

SG2 (CF 14 -16) - M21

Canadian Welding BureauCF S6 (copper free) - CO2

CF S6 - CO2

Bureau VeritasSG2 (CF 14 -16) - CO2

SG2 (CF 14 -16) - M21

ControlasSG2 (CF 14 -16) - C1

SG2 (CF 14 -16) - M21

Det Norske VeritasSG2 (CF 14 -16) - CO2

SG2 (CF 14 -16) - M21

TÜVSG2 SG3 (CF 14 -16 - 18 - 18L) - M33

SG2 SG3 (CF 14 -16 - 18 - 18L) - M21

Deutsche BahnSG2 SG3 (CF 14 -16 - 18 - 18L) - M2 - M3 - C1

SG2 SG3 (CF 14 -16 - 18 - 18L) - M2 - M3 - C1

Germanischer LloydSG2 (CF 14 -16) - CO2

SG2 (CF 14 -16) - M21

R.I.N.A.SG2 (CF 14 -16) - CO2

SG2 (CF 14 -16) - M21

UDTSG2 SG3 (CF 14 -16 - 18 - 18L) - M33

SG2 SG3 (CF 14 -16 - 18 - 18L) - M21

UltraMagUltraMag™™

Controlled pay off device tested up to 80 m/min forfeeding even on high speed welding applications.

UltraMagUltraMag™™

Diameter (mm) Tolerances (mm)0,60 +0,01 ÷ –0,020,80 +0,01 ÷ –0,030,90 +0,01 ÷ –0,031,00 +0,01 ÷ –0,031,20 +0,01 ÷ –0,031,40 +0,01 ÷ –0,031,60 +0,01 ÷ –0,04

Classification Wire diameter (mm) Strength (N/mm2) Cast (mm) Helix (mm)(Din 8559)

0,60 1250-14500,80 1200-14000,90 1150-1350

SG1 1,00 1100-13001,20 1050-12501,40 1000-12001,60 950-11500,60 1300-15000,80 1250-14500,90 1200-1400

SG2 1,00 1150-1350 700 - 1300 25 max.1,20 1100-13001,40 1050-12501,60 1000-12000,60 1350-15500,80 1300-15000,90 1250-1450

SG3 1,00 1200-14001,20 1200-14001,40 1150-13501,60 1050-1250

Helix Max

10mh Max25 mm

10 m

Max 250 mm

360°

Max 360°/10m

Torsion Angle Max

Straightness Max

Quality control procedures

• Control of chemical composition of green rod

• Control of copper content

• Control of roundness (constant diameter)

• Control of cast and helix (diameter and pitch of the unreeled wire)

• Full weldability tests are performed

Chemical analysis of the wires in accordance with the following standards: EN 440/94 DIN 8559/84 AWS A5.18/93

Element EN 440 DIN 8559 AWS A5.18

% G2Si G3Si G4Si SG1 SG2 SG3 ER70S-3 ER70S-4 ER70S-6

C 0,06-0,14 0,06-0,14 0,06-0,14 0,06-0,12 0,06-0,13 0,06-0,13 0,06-0,15 0,07-0,15 0,06-0,15

Si 0,50-0,80 0,70-1,00 0,80-1,20 0,50-0,70 0,70-1,00 0,80-1,20 0,45-0,75 0,65-0,85 0,80-1,15

Mn 0,90-1,30 1,30-1,60 1,60-1,90 1,00-1,30 1,30-1,60 1,60-1,90 0,90-1,40 1,00-1,50 1,40-1,85

P <=0,025 <=0,025 <=0,025 <=0,025 <=0,025 <=0,025 <=0,025 <=0,025 <=0,025

S <=0,025 <=0,025 <=0,025 <=0,025 <=0,025 <=0,025 <=0,035 <=0,035 <=0,035

Cu <=0,35 <=0,35 <=0,35 <=0,30 <=0,30 <=0,30 <=0,50 <=0,50 <=0,50

Ni <=0,15 <=0,15 <=0,15 <=0,15 <=0,15 <=0,15

Cr <=0,15 <=0,15 <=0,15 <=0,15 <=0,15 <=0,15

Mo <=0,15 <=0,15 <=0,15 <=0,15 <=0,15 <=0,15

V <=0,03 <=0,03 <=0,03 <=0,03 <=0,03 <=0,03

Al <=0,02 <=0,02 <=0,02 <=0,02 <=0,02 <=0,02

Ti+Zr <=0,15 <=0,15 <=0,15 <=0,15 <=0,15 <=0,15

Lincoln wires arequality control tested

to meet only thehighest specifications

Total product protection• Accutrack® Le Cube’s unique design and water resistant

construction guarantees its integrity under all conditions.• The internal AL/PE plastic wrapping is vacuum sealed to

provide total protection of the product duringtransportation and storage.

• Impermeable insulating pallet covering.

Available in Accutrak®Le Cube

New packaging aimed to supplytorsion free welding wire.

A sturdiness neverachieved before• External octagonal frame• Internal circular frame• Triangular reinforcement at each

corner• Waterresistant packaging• Attached pallet

Exceptional manoeuvrability• The use of an attached pallet allows

lifting and positioning by a variety ofmeans. Even in confined areasAccutrack® Le Cube, with itsexceptional stability, can bemanoeuvred quickly and safely intothe required position.

Safe transport• The square design with triangular reinforcements allows

stacking up to three high forconvenient storage and transport.

Minimum storage• 100 kg: mm 570 x 570 x 345• 250 kg: mm 570 x 570 x 645• 400 kg: mm 730 x 730 x 645

Easily disposable packaging• Easily folded• 100% recycable

Accutrak® drums contain a patented pay-off device and,via the plastic dome and flexible conduit, may beconnected directly to the welding station. The resultant smooth and efficient feeding enablessubstantial cost savings to be made by up grading toAccutrak® drums.

Easy identificationAccutrak® drums are easy to identify regarding grade anddiameter because of labels placed inside and outside thedrums.

PackagingDesigned to prevent contamination and resist to possiblerust formation.• Each drum contains deseccant.

WindowA slot window allows continuous monitoring of wireconsumption.

Shipment storageStandard pallets contain 4 drums.Pallets for sea containers contain 2 drums only.

HandlingGalvanised steel handles are provided for ease ofmanipulation.

Productivity• The drums reduce change-over and downtime costs.• The following comparison table (based on welding

stations using approx 6.000 kg each month) explains how it is possible to save over 85% of downtime just by switching to drums.

Available in 250 and 400 kg Accutrak®drums

RuggednessDrums are manufactured to resist shock and rough handling.

15 kg spool 250 kg drum 400 kg drumA) Monthly welding station consumption (kg) 6000 6000 6000B) Package weight (kg) 15 250 400C) Nr of package changes (A/B) 400 24 15D) Package change time (min.) 4 10 10E) Total downtime hours for package changes (CxD/60) 26,7 4 2,5

Total time saving (%) 85% 91%Total hours saved 22,7 hrs 24,2 hrs

If the cost per hour

including overhead is 40 €,

savings can be substantial.

2.000 €

1.000 €

500 €

100 €15 kg spool

Downtime costs

250 kg drum 400 kg drum

Available in metal and plastic spools

Whatever your need, Lincoln has a packaging option thatoffers a perfect fit. Smaller packaging options include Coils and Spools, in quantities from 1 kg. to 20 kg. OurSpools do not require an adapter.

D 200 Spools• kg 1

D 300 antishock Spools• kg 15/18

D 300 Spools• kg 20

K 300 type• kg 15/18

K 300 with 52 mm mounting• kg 15

Belgium:Lincoln Smitweld BelgiumTel: +32 2 377 00 71 Fax: +32 2 378 18 77

France:Lincoln Electric France SATel: +33 232 11 40 40 Fax: +33 232 11 40 11

Germany:Lincoln Smitweld G.m.b.HTel: +49 201 896 280Fax: +49 201 896 2831

Great Britain:Lincoln Electric (UK) Ltd.Tel: +44 114 287 2401 Fax: +44 114 287 2582

Italy:Lincoln Electric Italia, SRLTel: +39 010 837 911 Fax: +39 010 837 9150

C.I.F.E.Tel: +39 0575 515 11Fax: +39 0575 511 333

The NetherlandsLincoln Smitweld B.V.Tel: +31 24 352 29 11 Fax: +31 24 352 22 00

Denmark:Lincoln Electric NordicTel: +45 86 26 51 00Fax: +45 86 26 51 50

Norway:Lincoln Electric Norge ASTel: +47 23 377 400 Fax: +47 22 720 580

Spain:Lincoln KD, SaTel: +34 93 685 9600 Fax: +34 93 685 9610

Sweden:Lincoln Electric Sverige ABTel: +46 510 22 045 Fax: +46 510 62 791

Turkey:A.S. KaynakTel: +90 216 377 30 90 Fax: +90 216 377 00 00

Other countriesLincoln Electric Europe B.V.Tel: +31 24 352 29 27 Fax: +31 24 352 29 29

LINCOLN ELECTRICEUROPE

UltraMag JULY 2000

Distributed by:

NOTE: We are constantly improving our products. The Lincoln Electric Company therefore reserves the

right to make changes in specifications without notice.

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