Ultra flexible, offline, multi-platform selective soldering system

JADE PRO PillarhouseI N T E R N A T I O N A L

Ultra flexible, offline, multi-platform selective soldering system

JADE PRO

OPERATIONThe Jade PRO series is controlledby a PC, through PillarCOMM, a Windows® based ‘Point & Click’interface with a PCB image display.Additionally our PillarPAD offlineprogramming package allows theoperator to produce programsindependently from the machineusing Gerber data.

DUPLEX TWIN SOLDER BATHARRANGEMENT Solder bath and pump assemblieswith twin Drop-Jet flux head andprogramming camera.

SOLDER BATH REMOVAL/REPLACEMENT TROLLEY

NITROGEN PURITYANALYSER

FLUX HEAD MULTI-DIP NOZZLE

Designed to meet the needs of the small batch manufacturer who requireshigh levels of production flexibility. The Jade PRO offers the ability toregularly change solder alloys without incurring expensive down time,whilst the solder bath cools down and heats up during a regular manualchangeover process.The Jade PRO is a hand load system, incorporating a universally adjustabletooling carrier capable of accommodating PCBs or pallets up to 457x508mm.In its basic format, the Jade PRO is configured with a single solder bath.In the Jade PRO Duplex guise, the machine can be configured with twinadjacent solder baths on independent Z axis drives. This achievesincreased production flexibility by permitting use of two different nozzletip sizes which can be allocated as process requirements dictate withinany particular area on a PCB.All of the above Jade PRO configurations can be offered with optionalautomatic heated solder bath change stations. Using this system thenon-operational solder bath and pump system is stationed at one oftwo heated park positions located at either side of the main machine.This heated station maintains the correct solder temperature within thebath that is idle, so that when changeover occurs, the replacement bath canresume immediate production. A single automatic solder bath changestation is identified as a PLUS configuration, whilst twin stations (locatedat both sides of the machine) are identified as PLUS PLUS configurations.On this basis Duplex machines with the PLUS PLUS identity will operatewith 4 individual solder bath and pump systems.

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STANDARD FEATURESDC servo drivesIntegral PC and machine mounted TFT monitorInerted Nitrogen systemAuto motorised wire solder feed & level detectSolder bath coding - identifies correct bath for programDrop-Jet fluxerManual fiducial correction systemSolder wave height measurement and correctionProcess viewing camera(s)Multilevel password protectionLight stackSix AP style solder nozzle tipsInternal fume extractionColour programming cameraPillarPAD offline programming systemUniversally adjustable tooling carrierThermal nozzle calibration system using integrated setting camera - requires manual correctionPillarCOMM Windows® based ‘Point & Click’ interfaceLead-free compatibleDay-to-day service kit

MONITORING OPTIONSFlux presence sensor - thermistor styleFlux spray, flow and spray & flowPump rpmO2 ppmNitrogen flow

SYSTEM OPTIONSSide mounted auto bath changeover - PLUS configurationTop-side instant IR preheatBottom-side slide in / out instant IR preheatClosed loop pyrometer temperature controlBottom-side hot Nitrogen selective preheatAutomatic fiducial correctionUltrasonic fluxingDual Drop-Jet / ultrasonic fluxingLaser PCB warp correctionTwin solder bath capability on independent Z axisMicro nozzle assemblyLarge solder bath for dedicated single dip applicationsSolder bath removal trolleySolder reel identificationLarger PCB handling size

PILLARGEN-40/80 NITROGEN GENERATOR

PRO PLUS SIDE MOUNTED AUTO BATHCHANGEOVERSolder baths are individually tagged so thatincorrect solder alloys cannot be selectedwith respect to any specific customergenerated program. The operational solder bath(s) has its own allocated solderfeeder which is also tagged in order to preventincorrect solder alloy top up.

PillarhouseI N T E R N A T I O N A L

JADE PROSPECIFICATIONS

Height: 1230mm / 48” to 2025mm / 80"- with light stackWidth: 1250mm / 49“ to 1700mm / 67”- with side auto-changerDepth: 1495mm / 59”

1720mm / 68” with flux bottlesBoard size: 457mm x 508mm / 18”x 20” Edge clearance: Above / below 3mmHeight clearance: Above / below 40mm nominal

90mm max. top-side onlySolder: Most commonly used solder types - including lead-freeSolder pot capacity: 20kg standard - 30kg large bathApplicators: AP style - 2.5mm to 16mm dia.

Extended AP style - 2.5mm to 20mm dia.Micro nozzle - 1.5mm to 2.5mmJet-Tip style - 6mm to 40mm dia.Jet-Wave style - up to 25mm widthSpecial dedicated nozzles available upon request

Flux: Low maintenance Drop-Jet system. Low solids (below 8%), no clean flux, pressurised and inerted system, optional water-soluble system available

X, Y & Z axis resolution: 0.1mmRepeatability: +/- 0.05mmNitrogen usage: Up to 40 litres gas/min per bath using single bath with

standard AP solder nozzle, 5 bar pressureUp to 80 litres gas/min using Duplex twin bath configuration. Refer to Pillarhouse for Nitrogen usage requirement with dedicated multi-tube nozzle assemblies

Nitrogen purity: 99.995% or betterAir supply pressure: 5 bar / 72 psiPower supplies: Three-phase + neutral + PEVoltage: 230V phase to neutral / 400V phase to phaseFrequency: 50/60HzPower : Maximum 9kVA per phase

- machine configuration dependentTransport: Hand loadTooling: Integral adjustable board guides, includes finger

extensions and board clampsProgramming: PillarCOMM Windows® based ‘Point & Click’ interface

Pillarhouse International Ltd. www.pillarhouse.co.ukRodney Way, Widford, Chelmsford, Essex CM1 3BY UK Tel: +44 (0) 1245 491333 Fax: +44 (0) 1245 491331Pillarhouse USA, Inc. www.pillarhouseusa.com201 Lively Blvd, Elk Grove Village, IL 60007 USA Tel: +1 847 593 9080 Fax: +1 847 593 9084Pillarhouse (Suzhou) Soldering Systems Co., Ltd. www.pillarhouse.cn11 Yuanqi Road, Xiangcheng, Suzhou, China 215131 Tel: +86 512 6586 0460 Fax: +86 512 6959 0567

PillarhouseI N T E R N A T I O N A L

0516-19