UIC 552 Connector
Click here to load reader
description
Transcript of UIC 552 Connector
Connect - Contact - Control
pilotcontact
120°
90°
296
26°
223
137
120Ø23
90
interlock
F 122.en
Connectors according to UIC 552 ZH Series
IndexConnectorsaccording to UIC 552ZH Series 1Features, Applications 2
Specifications 2
Components 2
Ordering code 3
ZH553 KS Plug 3
ZH550-KD-DL-Vx-Sy-B-P Receptacle, cover long 4
ZH550-KD-DK-Vx-Sy-B-P Receptacle, cover short 5
ZH092-BD-V1-x, ZH092-BD-V0-x Dummy receptacle 6
ZH550 VS1, ZH550 VS2 Key 6
ZH552 KA-x-y, ZH952 AK-x-y Junction boxes 7
Pre-assembled cables Connector cables, single or double ended 7
Electrical Components and Systems forRailway Engineering and Industrial Applications 8
2
Standard connector to UIC 552, ZH Series
Features, Applications Components
Connector ZH SeriesApplicable standard UIC 552
Number of contacts 1
Rated voltage 3 kV AC / DC
Rated current 800 A bei - 10 °C
Terminal type Pin contact: crimp Socket contact: screws M16
Wire gauge AWG 6/0 (185 mm²)Contact forces Insertion force Sliding force Withdrawal force
200 N> 100 N
100 NPilot contact existent, integrated in receptacle, 1 SPDT, 250 V AC: 15 A / 24 V DC: 6 A
Operating temperature range - 30 °C ... + 85 °C
Degree of protection (IEC 60529) Mated connector: IP54 / Receptacle with handle closed: IP54Materials Receptacle shell Plug shell Inserts Seals Contacts
Aluminium die-castAluminium die-cast
Thermoplastic / ThermosetThermoplastic elastomer (TME) / Neoprene
Copper wrought alloy, crimpable
The connector is designed in compliance with the specifications of the international railway standard UIC 552.ZH Series connectors with their long time proven design have been the stock items of the Schaltbau product line for the railway industry.
Shell: Receptacle shell with metal handle Optional key lock for locking receptacle
and dummy receptacle Metal latch locking of mated plug in receptacle Contacts: High-quality, screw machine contacts Crimped or screw-type connection
All railway vehicles used in international service including motive power units which are equipped with a train line require ZH Series jumpers. The connectors are designed for coupling the jumpers which provide the electrical connections between the vehicles of a multiple unit train.
Specifications
Pilot contact for feedback: An optional switching element integrated in the
receptacle is used for feedback signalling a plug being mated
Applications Tractive units and railway vehicles: Connectors for providing electrical connections
between vehicles equipped with a train line
Plug ZH553
Receptacle ZH550
Dummy receptacle ZH092
Junction box ZH952
Cable junction box ZH552
Receptacle ZH550
Plug ZH553
Dummy receptacle ZH092
Cable junction box ZH552
Circuit diagram of energy transmission between vehicles equipped with a train line
3
Pg9
2x Pg36
1x Pg13.5
1x Pg13.52x Pg36
Positio
n with
insert
ed plu
g 90°
Angle
of o
pene
d co
ver 1
20°
Pilot
contact
Key lockFinish
zinc moulded
Finish
zinc moulded
Key lock
Angle
of op
ened
cove
r 120
°
Lock-in position 85°
Ø13 -0.5
20 -1
13
130
298
Ø44
Ø43
Ø65115
120°
31
90°
296
166
125
170
25
12085
126
26° 54
38
223137
18
120
Ø23
90
198
Ø16
17
0
85 120
2521
.5
Ø16
26°
18
120
Ø23
90
260
120°
85°
375
198
223137
18 168
144
M40x1.5
5438
100
220.
3
100
18
Reduced scale diagrams / dimensions in mm
Ordering code
ZH553 KS Plug
ZH Series
ZH Series
Plug
NoteIn this catalogue only stock items are presented that can be delivered immediately.
VariantsDo you need a special variant? Do not hesitate to contact us! Maybe the UIC connector you are looking for is among our many special designs. If not, we also deliver connectors manufac-tured to customer requirements. In this case, however, mini-mum order quantities apply.
ZH Plug: Example: ZH551 SK L3000
Series ZHConnector type 553 KS Plug 551 SK Connector cable, single ended 622 VK Connector cable, double endedCable length (SK and VK only) Lxxxx Cable length to customer requirements
ZH Receptacle: Example: ZH550-KD-DK-V1-S0-B-P
Series ZHConnector type 550 KD ReceptacleCover DL Cover, long DK Cover, shortKey lock V0 none V1 existentPilot contact S0 none S1 existentColour B black, RAL 9005 C concrete grey, ground coated, RAL 7023Threaded joints P Thread Pg36 / Pg13.5 M Metric thread M40
ZH Junction box: Example: ZH552 KA-B-P
Series ZHType of junction box 552 KA Cable junction box for single ended connector cable ZH551 SK Lxxxx 952 AK Junction boxColour B black, RAL 9005 C concrete grey, ground coated, RAL 7023Threaded joints P Thread Pg36 / Pg13.5 ZH552 KA M Metric thread M50x1.5 P1 Thread Pg36 / Pg29 / Pg13.5 ZH952 AK M1 Thread G1½ ˝ / Metric thread M25x1.5 ZH Dummy receptacle: ZH092-BD-V1-B
Series ZHConnector type 092 BD Dummy receptacleKey lock V0 none V1 existentColour B black, RAL 9005 C concrete grey, ground coated, RAL 7023
4
12
4(11)(14)
(12)
Pg9
2x Pg361x Pg13.5
1x Pg13.52x Pg36
Position with inserted plug 90°
Angle
of op
ened
cove
r 120
°
Pilotcontact
Key lock
Finishzinc moulded
Finishzinc moulded
Key lock
Angle of opened cover 120°
Lock-in position 85°
Ø13 -0.5
20 -1
13
130 298
Ø44
Ø43
Ø65
115
120°
31
90°
296
166
125
170
25
120
85126
26°
5438
223
137
18
120Ø23
90
198
Ø16
170
85
120
25
21.5
Ø16
26°
18120
Ø23
90 260
120°
85°
375
198
223
137
18
16814
4
M40x1.5
5438
100
220.3
100
18Pg9
2x Pg361x Pg13.5
1x Pg13.52x Pg36
Position with inserted plug 90°
Angle
of op
ened
cove
r 120
°
Pilotcontact
Key lock
Finishzinc moulded
Finishzinc moulded
Key lock
Angle of opened cover 120°
Lock-in position 85°
Ø13 -0.5
20 -1
13
130 298
Ø44
Ø43
Ø65
115
120°
31
90°
296
166
125
170
25
120
85126
26°
5438
223
137
18
120Ø23
90
198
Ø16
170
85
120
25
21.5
Ø16
26°
18
120Ø23
90 260
120°
85°
375
198
223
137
18
16814
4
M40x1.5
5438
100
220.3
100
18
ZH550-KD-DL-Vx-Sy-B-P Receptacle, cover long ZH Series
Type of connector: Receptacle ZH550-KD Cover: (DL) long Key lock (x): (V0) none/ (V1) existent Pilot contact (y): (S0) none/ (S1) existent Colour: (B) black, RAL 9005 or
(C) concrete grey, ground coated, RAL 7023
Threaded joint: (P) Pg36 / Pg13.5 (M) M40
Circuit diagram Optional pilot contact
Note: Included in delivery: 2x screw-type blank caps Pg36 or M40 and 1x screw-type blank cap Pg13.5
5
12
4(11)(14)
(12)
Pg9
2x Pg361x Pg13.5
1x Pg13.52x Pg36
Position with inserted plug 90°
Angle
of op
ened
cove
r 120
°
Pilotcontact
Key lock
Finishzinc moulded
Finishzinc moulded
Key lock
Angle of opened cover 120°
Lock-in position 85°
Ø13 -0.5
20 -1
13
130 298
Ø44
Ø43
Ø65
115
120°
31
90°
296
166
125
170
25
120
85126
26°
5438
223
137
18
120Ø23
90
198
Ø16
170
85
120
25
21.5
Ø16
26°
18
120Ø23
90 260
120°
85°
375
198
223
137
18
16814
4
M40x1.5
5438
100
220.3
100
18
Pg9
2x Pg361x Pg13.5
1x Pg13.52x Pg36
Position with inserted plug 90°
Angle
of op
ened
cove
r 120
°Pilot
contact
Key lock
Finishzinc moulded
Finishzinc moulded
Key lock
Angle of opened cover 120°
Lock-in position 85°
Ø13 -0.5
20 -1
13
130 298
Ø44
Ø43
Ø65
115
120°
31
90°
296
166
125
170
25
120
85126
26°
5438
223
137
18
120Ø23
90
198
Ø16
170
85
120
25
21.5
Ø16
26°
18
120Ø23
90 260
120°
85°
375
198
223
137
18
16814
4
M40x1.5
5438
100
220.3
100
18
Reduced scale diagrams / dimensions in mm
ZH550-KD-DK-Vx-Sy-B-P Receptacle, cover short ZH Series
Circuit diagram Optional pilot contact
Type of connector: Receptacle ZH550-KD Cover: (DK) short Key lock (x): (V0) none/ (V1) existent Pilot contact (y): (S0) none/ (S1) existent Colour: (B) black, RAL 9005 or
(C) concrete grey, ground coated RAL 7023
Threaded joint: (P) Pg36 / Pg13.5 (M) M40
Note: Included in delivery: 2x screw-type blank caps Pg36 or M40 and 1x screw-type blank cap Pg13.5
6
Ø104
Ø92
100
240
120
140
180
62 62
50
Ø14
Ø14
8060
10 10
Ø104
Ø92
240
120
180
62
50
8060
10
100
Finish zinc moulded
Key lock for keyZH550 VS2
Key bit Key bit
90
155
50.5
77.5
20
ZH550 VS2 VerrieglungsschlüsselZH550 VS1 Verrieglungsschlüssel
Key bit Key bit
90
155
50.5
77.5
20
ZH550 VS2 VerrieglungsschlüsselZH550 VS1 Verrieglungsschlüssel
Reduced scale diagrams / dimensions in mm
ZH092-BD-V1-x, ZH092-BD-V0-x Dummy receptacles ZH Series
Type of connector: Dummy receptacle ZH092-BD-V0 Key lock: (V0) none Colour (x): (B) black, RAL 9005 or
(C) concrete grey, ground coated RAL 7023
Type of connector: Dummy receptacle ZH092-BD-V1 Key lock: (V1) existent Colour (x): (B) black, RAL 9005 or
(C) concrete grey, ground coated RAL 7023
ZH550 VS1, ZH550 VS2 Keys ZH Series
Key ZH550 VS1 Key ZH550 VS2
Key bit: free Description: Key can be inserted in the lock or
withdrawn from it in any position
Key bit: not free Description: Key can be inserted in the lock or
withdrawn from it only in locked position
Note: Please order the key that suits best your application separately. Keys are not included in the delivery of receptacles and dummy receptacles with key locks.
7
150
282 198
70 80
330
163 92219
395 160250
11
114
33.5 57
54 142
180
10042
141.5239.5142.5 20
70
21.5
5540
100
180
230
75
(P1) Pg29 / (M1) M25x1.5
Fasteningscrews M16
(P1) 2x Pg13.5
185 mm²185 mm² M16
M12
M12
(P1) Pg36 / (M1) G1½''
(P) Pg36 / (M) M50x1,5
Ø17
Ø
6.5
100±4
85±4
105
50 22
L2
298
298
(L)
L2
256(L)
Ø17
Ø
6.5
100±4
85±4
105
50 22
L2
298
298
(L)
L2
256(L)
Reduced scale diagrams / dimensions in mm
Pre-assembled cables Connector cables, single or double ended ZH Series
ZH552 KA-x-y, ZH952 AK-x-y Junction boxes ZH Series
ZH622 VK Lxxxx Connector cable, double ended ZH551 SK Lxxxx Connector cable, single ended
Cable junction box ZH552 Colour (x): (B) black, RAL 9005 or
(C) concrete grey, ground coated, (C) RAL 7023
Threaded joint (y): (P) Pg36 (M) M50x1.5
Junction box ZH952 Colour (x): (B) black, RAL 9005 or
(C) concrete grey, ground coated, (C) RAL 7023
Threaded joint (y): (P1) Pg36 / Pg29 and Pg13.5 (M1) G1½ ˝ / M25x1.5
Note: Included in the delivery are the following screw-type blank caps: ● Type P: 3x Pg36 ● Type M: 3x M50x1.5
Note: Included in the delivery are the following screw-type blank caps: ● Type P1: 2x Pg29, 4x Pg13.5 ● Type M1: 1x M25x1.5
Most used lengths:Ordering code Length (L) Total length L2ZH551 SK L1420 1420 mm ± 10 1814 mm ± 10ZH551 SK L1570 1570 mm ± 10 1964 mm ± 10ZH551 SK L1970 1970 mm ± 10 2379 mm ± 10
Most used lengths:Ordering code Length (L) Total length L2ZH662 VK L1460 1460 mm ± 10 1736 mm ± 10ZH662 VK L1510 1510 mm ± 10 1785 mm ± 10ZH662 VK L3924 3924 mm ± 10 4200 mm ± 10
8
RoHS2002/95/EC
Schaltbau GmbHHollerithstrasse 581829 MunichGermanyPhone +49 89 9 30 05-0Fax +49 89 9 30 05-350e-Mail [email protected] www.schaltbau.de
with compliments:
We reserve the right to make technical alterations without prior notice.
For updated product information visit www.schaltbau-gmbh.com. Issued January 2009F1851/0608/1.0 Printed in Germany
Electrical Components and Systems for Railway Engineering and Industrial Applications
Schaltbau GmbH has a quality manage-ment system that has been certified since 1994.
Schaltbau GmbH manufac tures in com-pl iance with RoHS. The LV Series connectors are RoHS compliant.
Schaltbau GmbH has an environment management system that has been certified since 1994.
Connectors Connectors manufactured to industry standards Connectors to suit the special requirements of communications
engineering (MIL connectors) Charging connectors for battery-powered machines and systems Connectors for railway engineering, including UIC connectors Special connectors to suit customer requirements
Snap-action switches Snap-action switches with positive opening operation Snap-action switches with self-cleaning contacts Enabling switches Special switches to suit customer requirements
Contactors Single and multi-pole DC contactors High-voltage AC/DC contactors Contactors for battery powered vehicles and power supplies Contactors for railway applications Terminal bolts and fuse holders DC emergency stop switches Special contactors to suit customer requirements
Control devices Master controllers and reversers for railway applications Toggle switch devices Handles and foot switches for railway applications
(dead-man equipment) Switching elements with high breaking capacity Emergency brake handles Signal devices
Transportation system equipment Power supplies for passenger coaches (electric equipment) Battery chargers for locomotives and passenger coaches High-voltage equipment for single and multi-phase operation Heating devices and heating controls Design and engineering services for high-voltage equipment Special equipment to suit customer requirements