UI310+ IMPACT CRUSHER FEATURES & BENEFITS - Lonestar...

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UI310+ IMPACT CRUSHER FEATURES & BENEFITS Rev 2 09-04-15 Rev 0 30-09-16

Transcript of UI310+ IMPACT CRUSHER FEATURES & BENEFITS - Lonestar...

Page 1: UI310+ IMPACT CRUSHER FEATURES & BENEFITS - Lonestar …lonestarcrushers.com/wp-content/uploads/2017/08/UI310-Features-Benefits.pdfUI310+ INTRODUCTION 3 •The UI310+ is a primary

UI310+ IMPACT CRUSHERFEATURES & BENEFITS

Rev 2 09-04-15Rev 0 30-09-16

Page 2: UI310+ IMPACT CRUSHER FEATURES & BENEFITS - Lonestar …lonestarcrushers.com/wp-content/uploads/2017/08/UI310-Features-Benefits.pdfUI310+ INTRODUCTION 3 •The UI310+ is a primary

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Introduction

Applications

Impact crusher

Feeder and hopper

Wheel mounted

High capacity operation

Safety features

Control

Dimensions

Standard features

Benefits overview

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UI310+INTRODUCTION

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• The UI310+ is a primary crushing unit fully assembled on a single trailer frame and mounted on a quad axle

bogie

• It features the highly reliable and productive CI521 Impact crusher, ST 1263 Vibrating feeder Screen and

discharge belt conveyor

• ST unit combines a separate pan feeder with double deck vibrating screen (ST1241 and ST1222)

• 16 m³ / 565 ft³ hopper with liners; both rear and side feeding possible; 3.7 m / 12’ hopper width for rear feeding

and 4 m / 13’ for side feeding

• Foldable rear hopper plate

• Skid mounted hopper and feeder (can be removed to reduce weight and width)

• Option for extended conveyor of 11.3 m / 37’; supported with wire ropes and turnbuckle assembly, and

hydraulically folded during transportation

• Provision for attaching magnetic separator

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UI310+APPLICATIONS

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• The unit is ruggedly built for tough applications

• The unit is designed to provide up to 450 mtph

/ 495 stph of normal feed material

• The UI310+ is suitable for but not limited to:

− Limestone

− Recycling asphalt and concrete

− Marble

− Coal

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UI310+CI521 PRISEC™ IMPACT CRUSHER

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• Sandvik CI521 Prisec™ Impact Crusher

• Easy and safe maintenance

• One base crusher, two configurations

• Great reduction ratio

• Energy-efficient overload protection

• Maximum uptime, maximum breakage

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UI310+CI521 PRISEC™ IMPACT CRUSHER

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• All HSI crushers are fitted with a unique 4 key

trapped system.

• Rotor locking device increases safety

• The high mass open design rotor ensures stable

power consumption and the ability to handle re-bar

in recycling applications

• A revolutionary chamber design resulting in greater

reduction ratios

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CI521 PRISEC™ IMPACT CRUSHER

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• An infinite hydraulic curtain adjustment combined with

a brake positioning system relieving pressure and

setting when un-crushable objects enter the crusher.

• The modularized wear parts can be turned for

maximum life/usage; the design of the hammer

ensures maximum breakage, even as hammer wears

Easy fit, interchangeable apron and side

wall tiles.

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UI310+FEEDER WITH PRE-SCREEN

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• ST1263 Vibrating feeder screen

• Pan length 3500 mm / 11’6”

• Grizzly length 2 x 1000 mm / 39”;

• Second deck 0.9 m²

• Feeder and screen individually driven by two

unbalanced electric motors 4.53 kW / 6.07 hp

• Adjustable grizzly section formed by fabricated wear

resistant Hardox bars

• Grizzly gap can be either 80, 100 or 120mm / 3”, 4”

or 4 ¾”.

• Wire cloth screening element beneath the grizzly

• Provision for fines and intermediate fraction removal

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UI310+

• Powerful drive with variable capacity

• ST units can significantly improve the

total throughput of a primary station by

their ability to keep a primary crusher

fully fed even during varying feed

conditions.

• The separate screen unit ensures

efficient scalping and fines removal as

well as high availability even with

difficult materials.

• The separate feed unit gives better flow

control than vibrating grizzly feeders as

it can be regulated based on what

tonnage is actually reaching the

subsequent crusher.

ST FEEDER SCREEN

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UI310+

WHEEL MOUNTED CHASSIS

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• Wheel mounted unit

• Quad axle trailer

• Heavy duty chassis

• Trailer provided with EBS

• Tyres are 315/80R22.5

• Comes complete with lifting lugs in reinforcement

beam

• Durable, highly productive and flexible operation

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UJ310+WHEEL MOUNTED CHASSIS

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• Supported on six hydraulically adjustable legs

• Hydraulic power cable with levers

• 6 20t chassis lifting cylinders with over center

valve for cylinder locking safety.

• 2 hydraulic cylinders for conveyor folding with

over center valve for safety.

• Mechanical pin locking system for transport,

installation & parking positions.

• Provision of flow divider for smooth folding

operation.

• Suction & return filtration system provision

• Power pack to be driven by external battery

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UJ310+WHEEL MOUNTED CHASSIS

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• Both 2' and 3½' king pin supplied with unit

• King pin adjustable height option (1400mm /

55” and 1300mm / 51” ) with extra spacer

• Trailer suitable for 12V / 24V supply;

• All trailer lights are LED

• Rear beacon provided

• Provision for mounting magnetic separator

• Provision for rear number plate

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UI310+HIGH CAPACITY OPERATION

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• Intermediate and fine fractions delivered to a separate fines stockpiling conveyor

• Stockpile conveyor arrangement removes fines and enables intermediates to be

fed with the crusher product on to the delivery conveyor

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UI310+SAFETY FEATURES

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• Maintenance platform complete with handrails, self-

closing gates and access ladder from the ground for

maximum safety and ease of access

• Safety guards fitted to drives in and around the

crusher’s flywheels

• All the feed, discharge and connected chutes are of

robust construction, manufactured of steel plate with

liners

• Emergency stop button located in upper platform

• Conveyor openings and crusher feed chute fitted with

covers

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KEY FEATURES

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• Optional extended conveyor – 11.3 m / 37’

• Hydraulically folded during transportation

• 15kw / 20 hp geared motor

• Supported with wire rope

• Wing tail pulley

• Impact Bars – 1200 mm / 47” length – 2 rows of 9 nos

each

• Impact Idlers – 133 mm / 5 1/4” dia – 1 set

• Carrying Rolls – 139.7 mm / 5 ½” dia – 8 sets

• All with SKF bearings

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UI310+EASE OF CONTROL

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• Stainless steel double door with CUL certified

electric panel

• Self-contained electrical switchgear cabinet on

board for power distribution to all of the motors on

board the unit.

• Contactors provided for connecting natural fines and

product conveyor

• Frequency inverter for feeder speed control, with

remote control box included to provide step less

regulation of the feed rate and local control of the

feeder speed

• Easy and quick displacement between job sites

• Separate pendant switch provided for feeder and

screen

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UI310+EASE OF CONTROL

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• Crusher motor NEMA frame

• UL/UR certified motors

• CUL certified panel

• Stainless steel double door panel

• Double display on front door

• Soft starter for crusher motor

• Feeder with frequency drive

• Heating for panel

• Pendants for feeder and screen

• Emergency switches

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UI310+EASE OF OPERATION

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• Operator’s and parts manual complete with

images for improved quality and better

understanding

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UI310+

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TRANSPORT DRAWINGS COMPLETE UNIT

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UI310+

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TRANSPORT DIMENSIONS WITH SKID AND HOPPER

Transport length 16,551mm / 54’ 3 ⅝”

Transport width 3,150mm / 10’ 4”

Transport height 4,104mm / 13’ 5⅝”

Standard weight 53,800kg / 118,609lbs

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TRANSPORT DRAWINGS W/O SKID MOUNTED HOPPER AND FEEDER

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TRANSPORT DIMENSIONS WITHOUT SKID AND HOPPER

Transport length 16,551mm / 54’ 3 ⅝”

Transport width 2,725mm / 8’ 11¼”

Transport height 4,104mm / 13’ 5⅝”

Standard weight 38,000kg / 83,776lbs

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UI310+

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WORKING DRAWINGS

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WORKING DIMENSIONS

Working length 19,276mm / 63’3”

Working width 3,933mm / 12’ 11”

Working height 5,901mm / 19’ 4⅜”

Standard weight 59,000kg / 130,073lbs

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UI310+STANDARD FEATURES

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• Feeder with adjustable grizzly section formed by

fabricated wear resistant bars

• Grizzly length 2m / 78¾” with grizzly gap 80, 100 or

120mm / 3”, 4” or 4 ¾”

• Hopper 16m³ / 565 ft³

• CI521 Impact crusher

• Feed opening 980 x 1360mm / 39'' x 54''

• Discharge conveyor 8.1m / 26’ 6”; extended 11.3 m / 37”

• Belt width 1000mm / 39”

• Max feed size 700mm / 29 ½”

• Capacity up to 450 mtph / 495 stph

• Wire cloth screening element 0.9 m² / 9.68 ft²

• Detachable skid mounted hopper and feeder

• By-pass chute

• Hydraulic Telescopic Support

• Maintenance platform

• Electrical panel wired on board

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UI310+BENEFITS OVERVIEW

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• Effective design made for soft rock applications

• Wheel mounted and high capacity operation

• Safe and ease of control

• Primary crushing unit fully assembled on a single trailer frame

• ST1263 Vibrating feeder screen

• Highly productive CI521 jaw crusher

• Discharge belt conveyor 1000mm x 8100mm / 40’ x 26.5’

• Impact crusher manufactured to ISO9001 certification. The

design and manufacture of all impact crusher meets the

highest Quality Assurance standards.

• CUL certified electric motors and control panel

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CONSTRUCTION.SANDVIK.COM

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