UI310+ IMPACT CRUSHER FEATURES & BENEFITS - Lonestar...
Transcript of UI310+ IMPACT CRUSHER FEATURES & BENEFITS - Lonestar...
UI310+ IMPACT CRUSHERFEATURES & BENEFITS
Rev 2 09-04-15Rev 0 30-09-16
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Introduction
Applications
Impact crusher
Feeder and hopper
Wheel mounted
High capacity operation
Safety features
Control
Dimensions
Standard features
Benefits overview
UI310+INTRODUCTION
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• The UI310+ is a primary crushing unit fully assembled on a single trailer frame and mounted on a quad axle
bogie
• It features the highly reliable and productive CI521 Impact crusher, ST 1263 Vibrating feeder Screen and
discharge belt conveyor
• ST unit combines a separate pan feeder with double deck vibrating screen (ST1241 and ST1222)
• 16 m³ / 565 ft³ hopper with liners; both rear and side feeding possible; 3.7 m / 12’ hopper width for rear feeding
and 4 m / 13’ for side feeding
• Foldable rear hopper plate
• Skid mounted hopper and feeder (can be removed to reduce weight and width)
• Option for extended conveyor of 11.3 m / 37’; supported with wire ropes and turnbuckle assembly, and
hydraulically folded during transportation
• Provision for attaching magnetic separator
UI310+APPLICATIONS
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• The unit is ruggedly built for tough applications
• The unit is designed to provide up to 450 mtph
/ 495 stph of normal feed material
• The UI310+ is suitable for but not limited to:
− Limestone
− Recycling asphalt and concrete
− Marble
− Coal
UI310+CI521 PRISEC™ IMPACT CRUSHER
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• Sandvik CI521 Prisec™ Impact Crusher
• Easy and safe maintenance
• One base crusher, two configurations
• Great reduction ratio
• Energy-efficient overload protection
• Maximum uptime, maximum breakage
UI310+CI521 PRISEC™ IMPACT CRUSHER
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• All HSI crushers are fitted with a unique 4 key
trapped system.
• Rotor locking device increases safety
• The high mass open design rotor ensures stable
power consumption and the ability to handle re-bar
in recycling applications
• A revolutionary chamber design resulting in greater
reduction ratios
UI310+
CI521 PRISEC™ IMPACT CRUSHER
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• An infinite hydraulic curtain adjustment combined with
a brake positioning system relieving pressure and
setting when un-crushable objects enter the crusher.
• The modularized wear parts can be turned for
maximum life/usage; the design of the hammer
ensures maximum breakage, even as hammer wears
Easy fit, interchangeable apron and side
wall tiles.
UI310+FEEDER WITH PRE-SCREEN
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• ST1263 Vibrating feeder screen
• Pan length 3500 mm / 11’6”
• Grizzly length 2 x 1000 mm / 39”;
• Second deck 0.9 m²
• Feeder and screen individually driven by two
unbalanced electric motors 4.53 kW / 6.07 hp
• Adjustable grizzly section formed by fabricated wear
resistant Hardox bars
• Grizzly gap can be either 80, 100 or 120mm / 3”, 4”
or 4 ¾”.
• Wire cloth screening element beneath the grizzly
• Provision for fines and intermediate fraction removal
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UI310+
• Powerful drive with variable capacity
• ST units can significantly improve the
total throughput of a primary station by
their ability to keep a primary crusher
fully fed even during varying feed
conditions.
• The separate screen unit ensures
efficient scalping and fines removal as
well as high availability even with
difficult materials.
• The separate feed unit gives better flow
control than vibrating grizzly feeders as
it can be regulated based on what
tonnage is actually reaching the
subsequent crusher.
ST FEEDER SCREEN
UI310+
WHEEL MOUNTED CHASSIS
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• Wheel mounted unit
• Quad axle trailer
• Heavy duty chassis
• Trailer provided with EBS
• Tyres are 315/80R22.5
• Comes complete with lifting lugs in reinforcement
beam
• Durable, highly productive and flexible operation
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UJ310+WHEEL MOUNTED CHASSIS
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• Supported on six hydraulically adjustable legs
• Hydraulic power cable with levers
• 6 20t chassis lifting cylinders with over center
valve for cylinder locking safety.
• 2 hydraulic cylinders for conveyor folding with
over center valve for safety.
• Mechanical pin locking system for transport,
installation & parking positions.
• Provision of flow divider for smooth folding
operation.
• Suction & return filtration system provision
• Power pack to be driven by external battery
UJ310+WHEEL MOUNTED CHASSIS
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• Both 2' and 3½' king pin supplied with unit
• King pin adjustable height option (1400mm /
55” and 1300mm / 51” ) with extra spacer
• Trailer suitable for 12V / 24V supply;
• All trailer lights are LED
• Rear beacon provided
• Provision for mounting magnetic separator
• Provision for rear number plate
UI310+HIGH CAPACITY OPERATION
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• Intermediate and fine fractions delivered to a separate fines stockpiling conveyor
• Stockpile conveyor arrangement removes fines and enables intermediates to be
fed with the crusher product on to the delivery conveyor
UI310+SAFETY FEATURES
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• Maintenance platform complete with handrails, self-
closing gates and access ladder from the ground for
maximum safety and ease of access
• Safety guards fitted to drives in and around the
crusher’s flywheels
• All the feed, discharge and connected chutes are of
robust construction, manufactured of steel plate with
liners
• Emergency stop button located in upper platform
• Conveyor openings and crusher feed chute fitted with
covers
UI310+
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KEY FEATURES
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• Optional extended conveyor – 11.3 m / 37’
• Hydraulically folded during transportation
• 15kw / 20 hp geared motor
• Supported with wire rope
• Wing tail pulley
• Impact Bars – 1200 mm / 47” length – 2 rows of 9 nos
each
• Impact Idlers – 133 mm / 5 1/4” dia – 1 set
• Carrying Rolls – 139.7 mm / 5 ½” dia – 8 sets
• All with SKF bearings
UI310+EASE OF CONTROL
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• Stainless steel double door with CUL certified
electric panel
• Self-contained electrical switchgear cabinet on
board for power distribution to all of the motors on
board the unit.
• Contactors provided for connecting natural fines and
product conveyor
• Frequency inverter for feeder speed control, with
remote control box included to provide step less
regulation of the feed rate and local control of the
feeder speed
• Easy and quick displacement between job sites
• Separate pendant switch provided for feeder and
screen
UI310+EASE OF CONTROL
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• Crusher motor NEMA frame
• UL/UR certified motors
• CUL certified panel
• Stainless steel double door panel
• Double display on front door
• Soft starter for crusher motor
• Feeder with frequency drive
• Heating for panel
• Pendants for feeder and screen
• Emergency switches
UI310+EASE OF OPERATION
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• Operator’s and parts manual complete with
images for improved quality and better
understanding
UI310+
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TRANSPORT DRAWINGS COMPLETE UNIT
UI310+
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TRANSPORT DIMENSIONS WITH SKID AND HOPPER
Transport length 16,551mm / 54’ 3 ⅝”
Transport width 3,150mm / 10’ 4”
Transport height 4,104mm / 13’ 5⅝”
Standard weight 53,800kg / 118,609lbs
UI310+
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TRANSPORT DRAWINGS W/O SKID MOUNTED HOPPER AND FEEDER
UI310+
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TRANSPORT DIMENSIONS WITHOUT SKID AND HOPPER
Transport length 16,551mm / 54’ 3 ⅝”
Transport width 2,725mm / 8’ 11¼”
Transport height 4,104mm / 13’ 5⅝”
Standard weight 38,000kg / 83,776lbs
UI310+
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WORKING DRAWINGS
UI310+
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WORKING DIMENSIONS
Working length 19,276mm / 63’3”
Working width 3,933mm / 12’ 11”
Working height 5,901mm / 19’ 4⅜”
Standard weight 59,000kg / 130,073lbs
UI310+STANDARD FEATURES
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• Feeder with adjustable grizzly section formed by
fabricated wear resistant bars
• Grizzly length 2m / 78¾” with grizzly gap 80, 100 or
120mm / 3”, 4” or 4 ¾”
• Hopper 16m³ / 565 ft³
• CI521 Impact crusher
• Feed opening 980 x 1360mm / 39'' x 54''
• Discharge conveyor 8.1m / 26’ 6”; extended 11.3 m / 37”
• Belt width 1000mm / 39”
• Max feed size 700mm / 29 ½”
• Capacity up to 450 mtph / 495 stph
• Wire cloth screening element 0.9 m² / 9.68 ft²
• Detachable skid mounted hopper and feeder
• By-pass chute
• Hydraulic Telescopic Support
• Maintenance platform
• Electrical panel wired on board
UI310+BENEFITS OVERVIEW
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• Effective design made for soft rock applications
• Wheel mounted and high capacity operation
• Safe and ease of control
• Primary crushing unit fully assembled on a single trailer frame
• ST1263 Vibrating feeder screen
• Highly productive CI521 jaw crusher
• Discharge belt conveyor 1000mm x 8100mm / 40’ x 26.5’
• Impact crusher manufactured to ISO9001 certification. The
design and manufacture of all impact crusher meets the
highest Quality Assurance standards.
• CUL certified electric motors and control panel
CONSTRUCTION.SANDVIK.COM
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