u TAD Walk-In and Truck-In OvensDespatch TAD Truck-in/Walk-in ovens feature horizontal recirculating...

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Despatch TAD Truck-in/Walk-in ovens feature horizontal recirculating airflow to ensure uniform temperatures throughout the oven. A high-volume fan circulates air through perforated, aluminized steel walls to create a constant horizontal airflow across all sections of the oven. The result is proven reliabil- ity in demanding production applications, such as aging, bonding, curing, drying, finish baking and heat treating. Multiple temperature operations are controlled by up to eight programs, with eight ramp and soak segments in each program. The TAD is equipped with the Protocol 3™ microprocessor-based tempera- ture and hi-limit controller with large LCD display and real time clock for auto start capability. Data-logging functionality enables reporting and analyzing and data files can be exported via the controller’s USB port. FEATURES AT A GLANCE u Temperatures up to 343°C (650°F) u Fully assembled and factory tested u Protocol 3™ control with large LCD display, integrated data logging capabilities and USB port for simple oven set-up and data export u Audible high-limit alarm u Two-inch test access port u Aluminized steel interior u Disconnect switch u High volume recirculating fan provides faster, more uniform heating - saving process time and improving product quality u Plate floor with truck tracks u UL and C-UL listed open industrial control panel OPTIONS u Insulated floor with truck tracks u Despatch unique adjustable louvers u Loading trucks and shelves u Proportioning gas fired heater u Chart recorder u Rear doors u CE compliant u TAD Walk-In and Truck-In Ovens Designed for industrial process versatility and dependability Thermal Processing Technology

Transcript of u TAD Walk-In and Truck-In OvensDespatch TAD Truck-in/Walk-in ovens feature horizontal recirculating...

Despatch TAD Truck-in/Walk-in ovens feature horizontal recirculating airflow to ensure uniform temperatures throughout the oven. A high-volume fan circulates air through perforated, aluminized steel walls to create a constant horizontal airflow across all sections of the oven. The result is proven reliabil-ity in demanding production applications, such as aging, bonding, curing, drying, finish baking and heat treating. Multiple temperature operations are controlled by up to eight programs, with eight ramp and soak segments in each program.

The TAD is equipped with the Protocol 3™ microprocessor-based tempera-ture and hi-limit controller with large LCD display and real time clock for auto start capability. Data-logging functionality enables reporting and analyzing and data files can be exported via the controller’s USB port.

FEATURES AT A GLANCEu Temperatures up to 343°C (650°F)

u Fully assembled and factory tested

u Protocol 3™ control with large LCD display, integrated data logging capabilities and USB port for simple oven set-up and data export

u Audible high-limit alarm

u Two-inch test access port

u Aluminized steel interior

u Disconnect switch

u High volume recirculating fan provides faster, more uniform heating - saving process time and improving product quality

u Plate floor with truck tracks

u UL and C-UL listed open industrial control panel

OPTIONS u Insulated floor with truck tracks

u Despatch unique adjustable louvers

u Loading trucks and shelves

u Proportioning gas fired heater

u Chart recorder

u Rear doors

u CE compliant

u TAD Walk-In and Truck-In Ovens Designed for industrial process versatility and dependability

Thermal Processing Technology

Notes: Uniformity figures are based on a nine-point test conducted in an empty oven after stabilization period. Uniformity can vary slightly depending on unit and operating conditions. Minimum operating temperature and cooling times are based on 20°C ambient temperature measured at the fresh air inlet with the fresh air and exhaust dampers fully open. Specifications are subject to change without notice. If the existing specifications differ from yours, ask about our customizing capabilities.

TAD models are not to be used with flammable solvents, materials or containers. If your process involves flammable solvents please inquire about our TFD models.

TAD front view cross section showing airflow pattern.

TAD 2-52 3-10 3-21PHYSICAL SPECIFICATIONSChamber size (width x depth x height) 38 x 38 x 63 in.

96 x 96 x 160 cm48 x 52 x 72 in. 122 x 132 x 183 cm

72 x 72 x 72 in. 183 x 183 x 183 cm

Capacity in cubic feet (liters) 52.6 (1490) 104 (2945) 216 (6116)

Overall size (width x depth x height) 83 x 48.5 x 95in. 212 x 123 x 241cm

100.5x62.5x102 in. 255 x 159 x 259 cm

126.5x85.5x102 in. 321 x 217 x 259 cm

Electrical: 480 volts, 60 hertz - 3 phase (FLA- approx. full load amps) (50 hertz also available) 32.8 FLA / 24 kW 51 FLA / 36 kW 71.2 FLA / 48 kW

Exhaust outlet 7 in. (17.8 cm) 7 in. (17.8 cm) 9 in. (22.9 cm)

Doors 1 2 2

Insulation thickness Walls: 5 in. (12.7 cm) Insulated floor option: 3 in. (7.6 cm) for all models

Truck centers 24 in. (61 cm) 32 in. (81.3 cm) 48 in. (122 cm)

Approximate net weight 1850 lbs (844 kg) 3020 lbs (1377 kg) 5150 lbs (2336 kg)

Approximate shipping weight 2050 lbs (930 kg) 3220 lbs (1461 kg) 5400 lbs (2450 kg)

FUNCTIONAL SPECIFICATIONSTime to temp with no load 40˚C to 177˚C (104˚F to 350˚F) 15 minutes 15 minutes 15 minutes

Time to temp with no load 40˚C to 260˚C (104˚F to 500˚F) 30 minutes 30 minutes 30 minutes

Time to temp with no load 40˚C to 343˚C (104˚F to 650˚F) 50 minutes 50 minutes 50 minutes

Temperature uniformity at set point +/- 1.5% after stabilization

Minimum operating temp 40˚C (104˚F) 40˚C (104˚F) 40˚C (104˚F)

Maximum Operating Temperature 343˚C (650˚F)

Recirculating fan 2 HP / 1700 CFM (802 l/s)

5 HP / 3800 CFM (1793 l/s)

10 HP / 6000 CFM (2832 l/s)

Control stability +/- 0.5˚C on all models

© 2018 ITW EAE, a division on Illinois Tool Works. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. TAD 12-18

WWW.DESPATCH.COM

8860 207th Street West Minneapolis, MN 55044 USA

GLOBAL HEADQUARTERS

main phone: 1-800-726-0110 international/main: 1-952-469-5424 sales: 1-800-726-0550 international/sales: 1-952-469-8240

[email protected]

SERVICE AND TECHNICAL SUPPORT

service parts: 1-800-473-7373 international service/main: 1-952-469-8230 service fax: 1-952-469-8193

[email protected] [email protected] Thermal Processing Technology

Despatch TFD Class A ovens are specifically designed to meet NFPA 86 requirements for applications that include flammable solvents or large amounts of moisture removal. The oven comes complete with a pressure relief panel, purge timer, and exhaust fan.

TFD Truck-in/Walk-in ovens feature horizontal recirculating airflow to ensure uniform temperatures throughout the oven. A high-volume fan circulates air through perforated, aluminized steel walls to create a constant horizon-tal airflow across all sections of the oven. The result is proven reliability in demanding production applications, such as aging, bonding, curing, drying, finish baking and heat treating. The included Protocol 3™ controller provides a level of temperature control, versatility, and operational simplicity un-matched in the industry.

FEATURES AT A GLANCEu Temperatures up to 343°C (650°F)

u Class A package meeting NFPA 86 requirements for flammable solvents

u Fully assembled and factory tested

u Protocol 3™ control with large LCD display, integrated data logging capabilities and USB port for simple oven set-up and data export

u Audible high-limit alarm

u Two-inch test access port

u Aluminized steel interior

u Disconnect switch

u High volume recirculating fan provides faster, more uniform heating - saving process time and improving product quality

u Plate floor with truck tracks

u UL and C-UL listed open industrial control panel

OPTIONSu Insulated floor with truck tracks

u Despatch unique adjustable louvers

u Loading trucks and shelves

u Proportioning gas fired heater

u Chart recorder

u Rear doors

u CE compliant

u TFD Class A Walk-In Ovens and Truck-In Ovens For applications involving flammable solvents or excessive solvent removal

Thermal Processing Technology

Notes: Uniformity figures are based on a nine-point test conducted in an empty oven after stabilization period. Uniformity can vary slightly depending on unit and operating conditions. Minimum operating temperature and cooling times are based on 20°C ambient temperature measured at the fresh air inlet with the fresh air and exhaust dampers fully open. Specifications are subject to change without notice. If the existing specifications differ from yours, ask about our customizing capabilities.

TFD front view cross section showing airflow pattern.

TFD 2-52 3-10 3-21PHYSICAL SPECIFICATIONSChamber size (width x depth x height) 38 x 38 x 63 in.

96 x 96 x 160 cm48 x 52 x 72 in. 122 x 132 x 183 cm

72 x 72 x 72 in. 183 x 183 x 183 cm

Capacity in cubic feet (liters) 52.6 (1490) 104 (2945) 216 (6116)

Overall size (width x depth x height) 83.5 x 48.5 x 103in. 212 x 123 x 262 cm

100.5x62.5x102 in. 255 x 159 x 259 cm

126.5x85.5x102 in. 321 x 217 x 259 cm

Electrical: 480 volt, 60 hertz - 3 phase (FLA- approx. full load amps) (50 hertz also available) 48 FLA / 36 kW 66 FLA / 48 kW 103 FLA / 72 kW

Exhaust outlet 3.5 x 8.5 in. (8.9 x 21.6 cm)

3.5 x 8.5 in. (8.9 x 21.6 cm)

5 x 13.5 in. (12.7 x 34.3 cm)

Doors 1 2 2

Insulation thickness Walls: 5 in. (12.7 cm) Insulated floor option: 3 in. (7.6 cm) for all models

Truck centers 24 in. (61 cm) 32 in. (81.3 cm) 48 in. (122 cm)

Approximate net weight 1900 lbs (862 kg) 3070 lbs (1393 kg) 5200 lbs (2359 kg)

Approximate shipping weight 2100 lbs (953 kg) 3270 lbs (1483 kg) 5450 lbs (2472 kg)

FUNCTIONAL SPECIFICATIONSTime to temp with no load 40˚C to 177˚C (104˚F to 350˚F) 15 minutes 15 minutes 15 minutes

Time to temp with no load 40˚C to 260˚C (104˚F to 500˚F) 30 minutes 30 minutes 30 minutes

Time to temp with no load 40˚C to 343˚C (104˚F to 650˚F) 50 minutes 50 minutes 50 minutes

Temperature uniformity at set point +/- 1.5% after stabilization

Minimum operating temp 34˚C (93˚F) 34˚C (93˚F) 34˚C (93˚F)

Maximum operating Temperature 343˚C (650˚F)

Exhaust capacity (minimum/maximum) 143/350 CFM (67/165 l/s)

238/350 CFM (112/165 l/s)

315/1000 CFM (149/472 l/s)

Solvent handling capacity at 204˚C (400˚F) MEK .15 GPH (.57 l/h) .25 GPH (.95 l/h) .33 GPH (1.25 l/h)

Forced exhaust HP 1/3 HP 1/3 HP 2 HP

Recirculating fan 2 HP / 1700 CFM (802 l/s)

5 HP / 3800 CFM (1793 l/s)

10 HP / 6000 CFM (2832 l/s)

Control stability +/- 0.5˚C on all models

© 2018 ITW EAE, a division on Illinois Tool Works. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. TFD 12-18

WWW.DESPATCH.COM

8860 207th Street West Minneapolis, MN 55044 USA

GLOBAL HEADQUARTERS

main phone: 1-800-726-0110 international/main: 1-952-469-5424 sales: 1-800-726-0550 international/sales: 1-952-469-8240

[email protected]

SERVICE AND TECHNICAL SUPPORT

service parts: 1-800-473-7373 international service/main: 1-952-469-8230 service fax: 1-952-469-8193

[email protected] [email protected] Thermal Processing Technology

Despatch 476 and 952 cubic foot TAD/TFD walk-in ovens feature uniflow airflow to ensure uniform temperatures throughout the oven. High volume fans deliver heated air through adjustable louvers from both sides of the chamber. This air moves horizontally and vertically through the work cham-ber to be reheated and recirculated through the system. The result is proven reliability in demanding production applications, such as aging, bonding, curing, drying, finish baking and heat treating.

Despatch TFD Class A ovens are specifically designed to meet NFPA 86 requirements for applications that include flammable solvents or large amounts of moisture removal. These oven comes complete with a pressure relief panel, purge timer, and exhaust fan.

These ovens are equipped with a Watlow F4T temperature controller and high limit controller with 4.3” color graphical touch screen interface and Ethernet Modbus. The controller can be programmed with up to 40 ramp/soak profiles. Data-logging functionality enables reporting and analyzing and data files can be exported via the controller’s USB port.

FEATURES AT A GLANCEu Temperatures up to 343°C (650°F)

u Factory tested and shipped in unitized sections for easy installation

u Despatch unique adjustable louvers

u Watlow F4T controller

u Audible high-limit alarm

u Two-inch test access port

u Aluminized steel interior

u High volume recirculating fans provide faster, more uniform heating

u Disconnect switch

u UL and C-UL listed open industrial control panel

OPTIONSu Plate floor or insulated floor with truck tracks

u Loading trucks and shelves

u Proportioning gas fired heater

u Pneumatic vertical lift doors

u Rear doors

u Chart recorder

u Large Truck-In/Walk-in Ovens TAD3-48/TAD3-96 and TFD3-48/TFD3-96 Class A models for flammable solvents

Thermal Processing Technology

Notes: Uniformity figures are based on a nine-point test conducted in an empty oven after stabilization period. Uniformity can vary slightly depending on unit and operating conditions. Minimum operating temperature and cooling times are based on 20°C ambient temperature measured at the fresh air inlet with the fresh air and exhaust dampers fully open. Specifications are subject to change without notice. If the existing specifications differ from yours, ask about our customizing capabilities.

MODEL TAD3-48 TFD3-48 (CLASS A) TAD3-96 TFD3-96 (CLASS A)PHYSICAL SPECIFICATIONSChamber size (width x depth x height) 102 x 84 x 96 in.

259 x 214 x 244 cm102 x 84 x 96 in. 259 x 214 x 244 cm

102 x 168 x 96 in. 259 x 427 x 244 cm

102 x 168 x 96 in. 259 x 427 x 244 cm

Capacity in cubic feet (liters) 476 (13,450) 476 (13,450) 952 (26,960) 952 (26,960 )

Overall size (width x depth x height) 170 x 94 x 130 in. 434 x 238 x 330 cm

170 x 94 x 130 in. 434 x 238 x 330 cm

170 x 180 x 130 in. 434 x 457 x 330 cm

170 x 180 x 130 in. 434 x 457 x 330 cm

Electrical: 480 Volts, 60 hertz - 3 phase

Standard 72kW 115 FLA 108kW 160FLA 144kW 235 FLA 216kW 320 FLA

Oprional 108kW 160FLA 144kW 235 FLA 216kW 320 FLA 288kW 426 FLA

Exhaust outlet 9 in. (22.9 cm) 9 in. (22.9 cm) (2x) 9 in. (22.9 cm) (2x) 9 in. (22.9 cm)

Doors Bi-parting Bi-parting Bi-parting Bi-parting

Insulation thickness Walls: 5 in. (12.7 cm) Insulated floor option: 3 in. (7.6 cm) for all models

Truck centers (Two Pair) 26 in. (66 cm) 26 in. (66 cm) 26 in. (66 cm) 26 in. (66 cm)

Approximate net weight 9000 lbs (4082 kg) 9100 lbs (4127kg) 18000 lbs (8165 kg) 18200 lbs (8255 kg)

Approximate shipping weight 9500 lbs (4309kg) 9600 lbs (4354 kg) 19000 lbs (8618 kg) 19200 lbs (8709 kg)

FUNCTIONAL SPECIFICATIONSTime to temp with no load 40˚C to 343˚C (104˚F to 650˚F)

72kW 115 FLA <76 minutes 108kW 160FLA <75 minutes 144kW 235 FLA <76 minutes 216kW 320 FLA <75minutes

108kW 160FLA <40 minutes 144kW 235 FLA <45 minutes 216kW 320 FLA <40 minutes 288kW 426 FLA <45 minutes

Temperature uniformity at set point +/- 1.5% after stabilization for all models

Minimum operating temp 34˚C (93˚F) 34˚C (93˚F) 34˚C (93˚F) 34˚C (93˚F)

Maximum Operating Temperature 343˚C (650˚F) 343˚C (650˚F) 343˚C (650˚F) 343˚C (650˚F)

Recirculating fan 2 x 10 HP / 11,200 CFM (5,290 l/s) 2 x 10 HP / 11,200 CFM (5,290 l/s) 4 x 10 HP / 22,400 CFM (10,575 l/s)

4 x 10 HP / 22,400 CFM (10,575 l/s)

Solvent rating @350˚F NA 0.40gph MEK NA 0.80gph MEK

Control stability +/- 0.5˚C on all models

© 2017 ITW EAE, a division on Illinois Tool Works. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. TAD 3-48/96 05-17

94.0

94.0

180.0

180.0

170.00

130.59

TAD3-48 and TAD3-96 front TAD3-48 side (depth)TAD3-96 side (depth)

94.0

94.0

180.0

180.0

170.00

130.59

WWW.DESPATCH.COM

8860 207th Street West Minneapolis, MN 55044 USA

GLOBAL HEADQUARTERS

main phone: 1-800-726-0110 international/main: 1-952-469-5424 sales: 1-800-726-0550 international/sales: 1-952-469-8240

[email protected]

SERVICE AND TECHNICAL SUPPORT

service parts: 1-800-473-7373 international service/main: 1-952-469-8230 service fax: 1-952-469-8193

[email protected] [email protected] Thermal Processing Technology

Despatch offers a standard truck designed for use with TAD and TFD Walk-in/Truck-in ovens. The standard truck comes with steel casters, a rigid base and a shelf rack with four-inch spacing. Shelves are available individually so you can order as many as needed. This standard design can be modified to suit your particular needs.

Proper loading of the oven is critical to achieving optimal temperature uniformity. Parts must be loaded in the oven in a way that allows air to flow evenly around all parts on the load. Trucks can be designed to enhance efficiency and improve part uniformity.

u TAD/TFD Oven Trucks Specifications for truck and shelf detail

Thermal Processing Technology

TAD/TFD 2-52 3-10 3-21 3-48/96*PHYSICAL SPECIFICATIONSMaximum Number of Shelves 12 13 13 12

Shelf Thickness 1.38 in 1.38 in 1.50 in 1.50 in

Shelf Weight 30 lbs 40 lbs 75 lbs 75 lbs

Shelf capacity 175 lbs 200 lbs 275 lbs 275 lbs

Max Load Capacity (product+shelves) 1325 lbs 1750 lbs 2200 lbs 2200 lbs

A - Width of Shelf 32.00 in 41.38 in 57.38 in 35.25 in

B - Length of Shelf 31.13 in 47.00 in 64.00 in 68.75 in

C - Width of Truck 34.00 in 44.00 in 60.75 in 38.74 in

D - Length of Truck 32.00 in 48.00 in 64.00 in 69.00 in

E - Height of Truck 61.25 in 66.75 in 68.13 in 90.00 in

F - Caster Centerline Distance 24.00 in 32.00 in 48.00 in 26.00 in

G - Working Truck Height 48.50 in 53.00 in 53.00 in 74.84 in

H - Shelf Lattice Height 3.00 in 4.00 in 4.00 in 3.75 in

J - Shelf Lattice Length 14.00 in 14.00 in 11.25 in 12.75 in

K - Height of Bottom Shelf 12.38 in 13.75 in 14.88 in 14.75 in

© 2017 ITW EAE, a division on Illinois Tool Works. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. TRUCKS 11-17

These trucks are designed to fit the standard line of Despatch TAD/TFD walk-in ovens mating the distance between the casters on each truck to the oven model floor tracks.

*Two trucks for 3-48 and four trucks for 3-96 to fill oven

Shelf detail

WWW.DESPATCH.COM

8860 207th Street West Minneapolis, MN 55044 USA

GLOBAL HEADQUARTERS

main phone: 1-800-726-0110 international/main: 1-952-469-5424 sales: 1-800-726-0550 international/sales: 1-952-469-8240

[email protected]

SERVICE AND TECHNICAL SUPPORT

service parts: 1-800-473-7373 international service/main: 1-952-469-8230 service fax: 1-952-469-8193

[email protected] [email protected] Thermal Processing Technology