TWIN-TURBINE CENTRIFUGAL COMPRESSOR - …ACCESSORIES MANUAL Danfoss Turbocor Compressors Inc....

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ACCESSORIES MANUAL Danfoss Turbocor Compressors Inc. M-AC-001-ENG Rev. A March 2012 TWIN-TURBINE CENTRIFUGAL COMPRESSOR

Transcript of TWIN-TURBINE CENTRIFUGAL COMPRESSOR - …ACCESSORIES MANUAL Danfoss Turbocor Compressors Inc....

Page 1: TWIN-TURBINE CENTRIFUGAL COMPRESSOR - …ACCESSORIES MANUAL Danfoss Turbocor Compressors Inc. M-AC-001-ENG Rev. A March 2012 TWIN-TURBINE CENTRIFUGAL COMPRESSORturbocor.com/uploaded/pdfs/M-AC-001-ENG

TWIN-TURBINE CENTRIFUGAL COMPRESSOR

ACCESSORIES MANUAL

Danfoss Turbocor Compressors Inc. M-AC-001-ENG Rev. AMarch 2012

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Proprietary Notice

This publication contains information proprietary and confidential to Danfoss Turbocor Compressors Inc. (DTC). Any reproduction, disclosure or unauthorized use of this publication is expressly prohibited without written approval from DTC.

DTC reserves the right to make changes without notice in product or component design as warranted by evolution in user needs or advancements in engineering or manufacturing technology.

DTC has exercised its best efforts to ensure that the information contained in this manual is correct. However, no warranty of reliability or accuracy is given with respect to the information, and DTC shall not be responsible or liable for the correctness or suitability of the information or for any error or omission. If you encounter any difficulty in using this manual, please forward your query to DTC or its authorized sales agent.

All brand names and product names used in this manual are trademarks, registered trademarks, or trade names of their respective holders.

Danfoss Turbocor Compressors Inc.1769 East Paul Dirac DriveTallahassee, Florida 32310

USAPhone 1-850-504-4800

Fax 1-850-575-2126www.turbocor.com

* Subject to change without notice.

* Danfoss Turbocor is committed to customer satisfaction by following its Continuous Product Improvement Policy.

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Accessories Manual

Kit 100066- Mounting (All Models) .................................................................................................. 7 Kit 100147- End Bell Insulation Kit................................................................................................... 8 Kit 100151 - Suction Flange Kit (Steel) ............................................................................................. 9 Kit 100152- Discharge Flange Kit (Brass) ....................................................................................... 11 Kit 100153 - Discharge Flange (Steel) ............................................................................................. 13 Kit 100254 - Discharge Brass Flange for 2-5/8” Copper Pipe ......................................................... 15 Kit 100400 - Economizer Flange Kit 7/8” (Brass) ........................................................................... 17 Kit 100402 - Suction Flange (Brass) ................................................................................................ 19 Kit 100414 - Economizer Service Valve Kit 7/8” ............................................................................ 20 Kit 100450 - Economizer Flange Kit 1-3/8” (Brass)........................................................................ 22 Kit 100455 - Suction Flange 3-5/8” (Brass) ..................................................................................... 24 Kit 100472 - Suction Strainer Kit..................................................................................................... 26 Kit 901453 - Line Reactor 140A - 10%............................................................................................ 28 Kit 901666 - EMI/EMC Filter (CE) 185A ....................................................................................... 30 Kit 901832 - Line Reactor 240A - 5%.............................................................................................. 32 Kit 901866 - EMI / EMC Filter (CE) 322A ..................................................................................... 35 Kit 901974 - Line Reactor 140A - 5%.............................................................................................. 37 Kit 901975 - Line Reactor 180A - 5%.............................................................................................. 39

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Accessories Manual

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Kit 100066- Mounting (All Models) Accessories Manual

Kit 100066- Mounting (All Models)

Neoprene mountings shall have a maximum static deflection of 0.4" (10mm). All metal surfaces shall be neoprene covered and have friction pads at the bottom. Bolt holes shall be provided on the bottom and a tapped hole and cap screw on top. Aluminum rails shall be used above the mountings under the compressor such as small vent sets to compensate for the overhang.

Ordering Info

• Mounting Kit: (All models) • Maximum Deflection: 10mm (0.4")

• Material: Neoprene Duro_ Meter 50 • Tightening Tourque: 27± 3 Nm (20 ± 4 lb.ft)

• Capacity Range: 50 -107 kg (110 - 236 lb) EACH

Kit - Mounting (All models) Part No. 100066 Kit includes 4 mounting rubber and related hardware.

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Kit 100147- End Bell Insulation Kit

Kit 100147- End Bell Insulation Kit

The End Bell Kit insulates the compressor’s end bell to prevent condensation due to the motor-cooling circuit located on this end of the compressor.

Ordering Info

• Size: 11 1/2” diameter • Flame Class: HF-1

• Compatible with all compressor models • UL approved

• Material: Polystyrene Grade 54

Kit - End Bell Insulation Kit Kit No. 100147Kit includes installation instructions and silicon adhesive.

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Kit 100151 - Suction Flange Kit (Steel) Accessories Manual

Kit 100151 - Suction Flange Kit (Steel)

"

NOTES

• The flange size does NOT represent the system suction piping size. Check the Applications Manual (M-AP-001) and relevant specifications for correct pipe sizing.

• Check for availability.

• See drawing and ordering information on next page.

• Size: 3 • Materials: Steel

• Design pressure rating: 1890 kPa (274 psi) • Fastening torque: 75 Nm.

• Compatible with R134a refrigerant • Weight: 2.3 kg (5 lbs)

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Kit 100151 - Suction Flange Kit (Steel)

Ordering Info

Kit - Suction Flange (Steel) Kit No. 100151Kit includes one 3" flange, o-ring, lubrication, attaching hardware (four sets of M16 x 45 HTS screws and spring washers).

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Kit 100152- Discharge Flange Kit (Brass) Accessories Manual

Kit 100152- Discharge Flange Kit (Brass)

NOTES:

• The flange size does NOT represent the system discharge piping size. Check the Applications Manual (M-AP-001) and relevant specifications for correct pipe sizing.

• Check for availability

• See next page for drawing and ordering information

• Inlet size: 2-1/8" • Materials: Brass

• Design pressure rating: 1890 kPa (274 psi) • Fastening torque: 55 Nm (40 lb.ft)

• Compatible with R134a refrigerant • Weight: 1.8 kg (4 lbs)

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Kit 100152- Discharge Flange Kit (Brass)

Ordering Info

Discharge Flange Kit (Brass)

Kit No. 100152Kit includes one 2-1/8" flange, o-ring, lubrication, attaching hardware (four sets of M10 x 30 HTS screws and spring washers).

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Kit 100153 - Discharge Flange (Steel) Accessories Manual

Kit 100153 - Discharge Flange (Steel)

NOTES:

• The flange size does NOT represent the system discharge piping size. Check the Applications Manual(M-AP-001) and relevant specifications for correct pipe sizing.

• Check for availability.

• See next page for drawing and ordering information.

• Size: 2-1/8" • Materials: Steel

• Design pressure rating: 1890 kPa (274 psi) • Fastening torque: 22 Nm.

• Compatible with R134a refrigerant • Weight: 1.1 kg (2.4 lbs)

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Kit 100153 - Discharge Flange (Steel)

Ordering Info

Kit - Discharge Flange (Steel)

Kit No. 100153

Kit includes one 2-1/8" flange, o-ring, lubrication, attaching hardware (four sets of M10 x 30 HTS screws and spring washers).

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Kit 100254 - Discharge Brass Flange for 2-5/8” Copper Pipe Accessories Manual

Kit 100254 - Discharge Brass Flange for 2-5/8” Copper Pipe

NOTE:

• See next page for drawing and ordering information.

• Size: 2-5/8" • Materials: Brass

• Design pressure rating: 1890 kPa (274 psi) • Fastening torque: 22 Nm.

• Compatible with R134a refrigerant • Weight: 2.284 kg (5.0 lbs)

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Kit 100254 - Discharge Brass Flange for 2-5/8” Copper Pipe

Ordering Info

Kit - Discharge Brass Flange for 2-5/8” Copper Pipe(

Kit No. 100254

Kit includes Flange, 4 M10 Washers, Super Lube, O-Rings, 4 Screws

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Kit 100400 - Economizer Flange Kit 7/8” (Brass) Accessories Manual

Kit 100400 - Economizer Flange Kit 7/8” (Brass)

NOTE:

• The flange size does NOT represent the system economizer piping size. Check the Applications Manual (M=AP-001) and relevant specifications for correct pipe sizing.

• Inlet size: 7/8” • Materials: Brass

• Design pressure rating: 1890 kPa (274 psi) • Fastening torque: 22 Nm.

• Compatible with R134a refrigerant • Weight: 0.35 kg (0.75 lbs)

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Kit 100400 - Economizer Flange Kit 7/8” (Brass)

Ordering Info

Economizer Flange Kit 7/8” (Brass)

Part No. 100400Kit includes one 7/8" flange, o-ring, lubrication, attaching hardware (two sets of M10 x 30 HTS screws and spring washers).

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Kit 100402 - Suction Flange (Brass) Accessories Manual

Kit 100402 - Suction Flange (Brass)

NOTE:

• The flange size does NOT represent the system suction piping size. Check the Applications Manual(M-AP-001) and relevant specifications for correct pipe sizing.

Ordering Info

• Inlet size: 3-1/8"” • Materials: Brass

• Design pressure rating: 1890 kPa (274 psi) • Fastening torque: 75 Nm. (55.4 lb.ft)

• Compatible with R134a refrigerant • Weight: 1.7 kg (3.75 lbs)

Suction Flange Kit (Brass)

Part No. 100402

Kit includes one 3-1/8" flange, o-ring, lubrication, attaching hardware (four sets of M16 x 45 HTS screws and spring washers).

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Kit 100414 - Economizer Service Valve Kit 7/8”

Kit 100414 - Economizer Service Valve Kit 7/8”

NOTES:

• The flange size does NOT represent the system economizer piping size. Check the Applications Manual (M-AP-001) and relevant specifications for correct pipe sizing.

• Refer to Technical Bulletin PSS-00059B for revised dimensions of the copper pipe.

• See next page for drawing and ordering information.

• Inlet size: 7/8” • Fastening torque: 22 Nm (16.2 lb.ft)

• Design pressure rating: 1890 kPa (274 psi) • Weight: 0.77 kg (1.69 lbs)

• Materials:

Body: Brass

Ball: Stainless steel

Seal: Teflon

Pipe: Copper

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Kit 100414 - Economizer Service Valve Kit 7/8” Accessories Manual

Ordering Info

Economizer Valve Kit 7/8” Part No. 100414Kit includes one 7/8" economizer valve, o-ring, lubrication, attaching hardware (two sets of M10 x 30 HTS screws and spring washers).

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Kit 100450 - Economizer Flange Kit 1-3/8” (Brass)

Kit 100450 - Economizer Flange Kit 1-3/8” (Brass)

.

NOTE:

• See next page for drawing and ordering information.

• Size: 2 1/2” • Compatible with R134a refrigerants

• Material: Brass • Design pressure rating: 1890 kPa (274 psi)

• Tightening Torque: 36.0 N m/ 26.6 lb ft • Weight:2.246 kg (4.96 lbs)

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Kit 100450 - Economizer Flange Kit 1-3/8” (Brass) Accessories Manual

Ordering Info

Economizer Flange Kit 1 3/8” (Brass)

Part No. 100450

Kit includes one flange 1 3/8” sweat (economizer), M10x30 screws, o lube, lock washer, and o-ring.

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Kit 100455 - Suction Flange 3-5/8” (Brass)

Kit 100455 - Suction Flange 3-5/8” (Brass)

NOTE:

• See next page for drawing and ordering information.

• Size: 3 5/8” • Compatible with R134a refrigerants

• Material: Brass • Design pressure rating: 1890 kPa (274 psi)

• Tightening Torque: 75.0 N m/ 55.3 lb ft • Weight: 1.332 kg (2.94 lbs)

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Kit 100455 - Suction Flange 3-5/8” (Brass) Accessories Manual

Ordering Info

Suction Flange3 5/8” (Brass)

Part No. 100455

Kit includes one suction brass flange for 3 5/8 brass copper pipe, flat washer, fasteners, o-rings, lock washer and o-lube.

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Kit 100472 - Suction Strainer Kit

Kit 100472 - Suction Strainer Kit

NOTES:

• The strainer size does NOT represent the system suction piping size. Check the Applications Manual (M-AP-001) and relevant specifications for correct pipe sizing.

• See next page for drawing and ordering information.

• Size: 3-1/8” • Design pressure rating: 1890 kPa (274 psi)

• Compatible with R134a refrigerant • Materials:

Body: Brass and copper

Strainer: Stainless steel mesh

• Fastening torque: 75 Nm. (55.6 lb.ft) • Weight: 3.5 kg (7.68 lbs

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Kit 100472 - Suction Strainer Kit Accessories Manual

Ordering Info

Suction Strainer Kit Part No. 100472

Kit includes one conical mesh strainer, 3-1/8" strainer housing, o-ring, lubrication, and attaching hardware (four sets of M16 x 45 HTS screws and spring washers, and four sets of M16 x 65 HTS screws, spring washers, and nuts),

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Kit 901453 - Line Reactor 140A - 10%

Kit 901453 - Line Reactor 140A - 10%

The line reactor acts as an input buffer between the motor drive power circuits and the AC line power. Line reactors provide additional circuit impedance that improves power factor, reduces line current harmonics and dampens the transient voltages on the power line, thereby protecting the electronic motor drive components.

• Type: dry, air-cooled, open terminals • Flux density @ rated current: <1.6 tesla

• Agency approvals:

Manufactured to UL Standard 508

UL recognized to file # E116124

CSA certified - LR86011

CE marked

• Core type: high permeability silicon, non-grain-oriented (N.G.O.), laminated core

• Phase/Frequency: 3-phase/ 50/60 Hz • Cooling type: air-cooled

• Supply voltage: up to 600V Max. • Q factor at rated current, 60 Hz: approx. 22

• Rated current: 140A • Insulation class: H-220

• Inductance: 0.50mH ±10% • Dielectric strength tested @: 2.2kVac for 1 minute according to UL508

• Total losses, basic current: approx. 500 W

• Temp rise @ rated current: <155°C (<279°F)

• Dimensions: 229H x 279W x 236D (in mm)9H x 11W x 9.3D (in inches)

• Mass: 43 kg (95 lbs)

• Impregnation: dip and bake process to varnish, class H insulation standard

• Terminals: copper bus bar, hole to suit M8 bolt

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Kit 901453 - Line Reactor 140A - 10% Accessories Manual

NOTES:

• Failure to install a line reactor will result in a higher-than-rated current draw, larger cabling requirements, and lower power factor.

• Order this part number when the line reactor is used in conjunction with a harmonic filter.

Ordering Info

Line Reactor 140A - 10% Part No. 901453 Kit includes installation instructions.

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Kit 901666 - EMI/EMC Filter (CE) 185A

Kit 901666 - EMI/EMC Filter (CE) 185A

• Approved to UL 1283 • Power dissipation @ rated current: 20W max

• Designed to comply to EN 133200. CSA 22.2 No. 8

• Insulation resistance: 1000M ohms min. @ 250VDC

• Rated voltage: up to 480VAC max., 50/60Hz

• Humidity range: 0-95% R.H.

• Rated current:

185A @ 40°C operating ambient temp.

165A @ 50°C operating ambient temp.

• Max leakage current each line to ground:

150mA @ 250VAC 60Hz

300mA @ 480VAC 60Hz

• Weight: 20 lbs max

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Kit 901666 - EMI/EMC Filter (CE) 185A Accessories Manual

Ordering Info

EMI Filter (CE) 185A Part No. 901666 Kit includes installation instructions.

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Kit 901832 - Line Reactor 240A - 5%

Kit 901832 - Line Reactor 240A - 5%

The line reactor acts as an input buffer between the motor drive power circuits and the AC line power. Line reactors provide additional circuit impedance that improves power factor, reduces line current harmonics and dampens the transient voltages on the power line, thereby protecting the electronic motor drive components.

• Type: dry, air-cooled, open terminals • Maximum current: 240A

• Agency approvals:

Manufactured to UL Standard 508

UL recognized to file # E116124

CSA certified - LR86011

CE marked

• Temp rise @ rated current: <155°C (<279°F)

• Phase/Frequency: 3-phase/ 50/60Hz • Inductance: 126µH ±10%

• Supply voltage: up to 600V max • Dimensions: 229H x 279W x 203D (in mm);9H x 11W x 8D (in inches)

• Rated current: 240A • Percent impedance @ rated current: 5% ±20%

• Flux density @ rated current: 15 kG • Core type: high permeability silicon, non-grain-oriented (N.G.O.), laminated core steel

• Cooling type: air-cooled • Insulation class: R

• Dielectric strength tested @: 2.2kVAC for 1 minute according to UL508

• Total losses @ rated current: 420W

• Ambient temp max:40°C (104°F) • Weight: 32 kg (70 lbs)

• Impregnation: dipped and baked with 100% solids epoxy polymer

• Terminals: copper bus bar with 11mm (0.44”) diameter hole

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Kit 901832 - Line Reactor 240A - 5% Accessories Manual

NOTES:

• Failure to install a line reactor will result in a higher-than-rated current draw, larger cabling requirements, and lower power factor.

• See next page for drawing and ordering information.

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Kit 901832 - Line Reactor 240A - 5%

Ordering Info

Line Reactor 240A - 5% Part No. 901832 Kit includes installation instructions.

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Kit 901866 - EMI / EMC Filter (CE) 322A Accessories Manual

Kit 901866 - EMI / EMC Filter (CE) 322A

The EMI/EMC Filter minimizes harmonics in the higher frequency domain (typically above 1kHz). In order for the compressor to be CE-compliant, it should be located between the disconnect switch and the line reactor.

• Approved to UL 1283 • Max leakage current each line to ground:

90mA @ 250VAC 60Hz

180mA @ 480VAC 60Hz

• Designed to comply to EN 133200. CSA 22.2 No. 8

• Hi Pot (1 Min)

L/G 2210VDC

L/L 2780VDC

• Rated voltage: up to 480VAC max50/60Hz (3 Phase)

• Hi Pot (1 Min)

A-G, B-G, C-G (3 tests)

A-B, B-C, A-C (3 tests)

• Rated current:

322A @ 40°C operating ambient temp

• Humidity range: 0-95% R.H.

• Power dissipation @ rated current: 30W max

• Weight: 35 lbs max

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Kit 901866 - EMI / EMC Filter (CE) 322A

Ordering Info

EMI/EMC Filter (CE) 322A Part No. 901866 Kit includes installation instructions.

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Kit 901974 - Line Reactor 140A - 5% Accessories Manual

Kit 901974 - Line Reactor 140A - 5%

The line reactor acts as an input buffer between the motor drive power circuits and the AC line power. Line reactors provide additional circuit impedance that improves power factor, reduces line current harmonics and dampens the transient voltages on the power line, thereby protecting the electronic motor drive components.

• Type: dry, air-cooled, open terminals • Percent impedance @ rated current: 5% ±20%

• Phase/Frequency: 3-phase/ 50/60 Hz • Flux density @ rated current: 15 kG

• Supply voltage: up to 600V Max • Core type: high permeability silicon, non-grain-oriented (N.G.O.), laminated core steel

• Rated current: 140A • Cooling type: air-cooled

• Inductance: 0.202mH ±20% • Q factor at rated current, 60 Hz: approx. 25

• Insulation class: H-220 • Dielectric strength tested @: 2.2kVac for 1 minute according to UL508

• Total losses @ rated current: 274 W • Ambient temp max.:40°C (104°F)

• Temp rise @ rated current: <155°C (<279°F)

• Dimensions: 229H x 279W x 203D (in mm)

9H x 11W x 8D (in inches

• Weight: 25 kg (55 lbs) • Impregnation: dipped and baked with 100% solids epoxy polymer

• Terminals: copper bus bar with 11mm (0.34”) diameter hole

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Kit 901974 - Line Reactor 140A - 5%

NOTES:

• Failure to install a line reactor will result in a higher-than-rated current draw, larger cabling requirements, and lower power factor.

• Order this part number when the line reactor is used in conjunction with a harmonic filter.

Ordering Info

Line Reactor 140A - 5% Part No. 901974 Kit includes installation instructions.

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Kit 901975 - Line Reactor 180A - 5% Accessories Manual

Kit 901975 - Line Reactor 180A - 5%

The line reactor acts as an input buffer between the motor drive power circuits and the AC line power. Line reactors provide additional circuit impedance that improves power factor, reduces line current harmonics and dampens the transient voltages on the power line, thereby protecting the electronic motor drive components.

• Type: dry, air-cooled, open terminals • Inductance: 0.172mH ±10%

• Agency approvals:

Manufactured to UL Standard 508

UL recognized to file # E116124

CSA certified - LR86011

CE marked

• Percent impedance @ rated current: 5% ±20%

• Phase/Frequency:

3-phase/ 50/60 Hz

• Flux density @ rated current: 15 kG

• Supply voltage: up to 600V Max • Core type: high permeability silicon, non-grain-oriented (N.G.O.), laminated core steel

• Rated current: 180A • Cooling type: air-cooled

• Maximum current: 185A • Q factor at rated current, 60 Hz: approx. 28

• Insulation class: H-220 • Dielectric strength tested @: 2.2kVac for 1 minute according to UL508

• Total losses @ rated current: 274 W • Ambient temp max.:40°C (104°F)

• Temp rise @ rated current:

<155°C (<279°F

• Dimensions: 229H x 279W x 203D (in mm)9H x 11W x 8D (in inches)

• Weight: 25 kg (55 lbs) • Impregnation: dipped and baked with 100% solids epoxy polymer

• Terminals: copper bus bar with 11mm (0.44”) diameter hole

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Kit 901975 - Line Reactor 180A - 5%

.

NOTES:

• Failure to install a line reactor will result in a higher-than-rated current draw, larger cabling requirements, and lower power factor.

• See the next page for drawing and ordering information.

Danfoss Turbocor Compressors Inc.40 M-AC-001-ENG Rev. A

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Kit 901975 - Line Reactor 180A - 5% Accessories Manual

Ordering Info

Line Reactor 180A - 5% Part No. 901975 Kit includes installation instructions.

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Kit 901975 - Line Reactor 180A - 5%

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Copyright © 2012 Printed in USA

Danfoss Turbocor Compressors Inc., 1769 East Paul Dirac Drive, Tallahassee, Florida 32310

Phone: 1-850-504-4800 Fax: 1-850-575-2126 www.turbocor.com