TURNKEYSOLUTIONS

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INDEX: Introduction

Experience

Engineering

Research Equipment

Equipment & Components

Manufacture of Parts

Capabilities

Quality Assurance

Research

References

Design, manufacture and certification of equipment and

components for different industries:

research automotion chemistry energy

aeronautics and defence (see on specific brochure)

space (see on specific brochure)

Manufacture of parts according to engineering drawings

and technical specifications.

Rework and repair of different equipment.

RAMEM is part of SUMA AEROSPACEwww.suma-aerospace.com

A company dedicated to the development and supply of onboard electro-mechanical equipment throughout the whole life-cycle of the product.

PROVIDES

EFFICIENT SOLUTIONS in the:

EJ200 engine (Eurofighter)

Olympus engine (Concorde)

1970’s

2010’s> EXPERIENCE

We take pride in supplying reliable turnkey

solutions to a large and varied list of clients

such as: CSIC, INTA, CIEMAT, BOSCH, REPSOL,

RENFE, EADS, SENER, MoD, INDRA, etc.

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More than 50 YEARS of EXPERIENCE:

We are backed by the experience and technology acquired since

1958, with the manufacture of more than 20,000 different equipment or components. As a result, we form part of a select

group of companies that participate in programs such as the ESRF,

RAL, ALBA, GRATECAN, E-ELT, INTERNATIONAL SPACE STATION,

MARS SCIENCE LABORATORY, etc.

> ENGINEERING

WE CAN START FROM ONE IDEA

CAD-CAE: Computerised Design and Mechanical Analysis: Structural, Electrical, Fluid Dynamics

Mechanical design as per customer requirements.

Generation of Technical Publication, IPL and Illustrations, Handbooks, etc. in accordance with ASD2000M and ASD1000D standards.

Extensive experience in Manufacturing Engineering.

Concurrent Engineering to speed up development time.

Supply of turnkey solutions.

Equipment: mechanical, electromechanical, pneumatic or hydraulic.

Devices

Assemblies

Components

Primary Slits for linearaccelerator of CMAM (PCM)

PROACTIVITY

RESEARCH EQUIPMENT>

TRUST

DESIGN, MANUFACTURE& ASSEMBLING:Some examples:

Test bench for magnetic calibrations for the ALBA-CELLS Synchrotron (SP).

Prototypes of the supports for the primary-mirror segments of the E-ELT (ESO).

Polarizer interchanger for RAL (UK) neutron accelerator.

Supports for the primary-mirror segments of the GRANTECAN.

Primary Slits for linear accelerator for CMAM (PCM).

Miscellaneous equipment for the Spanish beam lines of ESRF.

Experimental equipment for the naval laboratory CEHIPAR (Spanish MOD).

Robot for remote detection of gamma radiation for CIEMAT Institute (SP).

TBL quadrupole mover prototype, high accuracy positioning tables for the CSIC and CERN.

Research equipment for several departments of INTA (Spanish MOD).

Diverse equipment for Universities and Institutes, such us: UPM, UAM, UCO, UNIOVI, CSIC: IAI, IA, IME, IFA, etc.

1.

2.

EQUIPMENT & COMPONENTS >

Equipment and components for production, assembly

and testing.

SOLUTIONS

DESIGN, MANUFACTURE& ASSEMBLING:

Some examples:

X-Z table of submicrometric precision for the positioning of

cuadrupoles, XFEL accelerator. (1)

Equipment for manufacturing plant production lines for ROBERT BOSCH, PEUGEOT, RENAULT, CITROËN and GM.

Research laboratory equipment and components for REPSOL GROUP.

Spare parts for REPSOL petrochemicals in Puertollano and Tarragona.

aerospace companies: IBERIA, ITP, SENER, INDRA, EADS, AIRBUS and CESA.

1.

2.

MANUFACTURE of PARTS>

of parts according to engineering drawings

and technical specifications

Supply of components, parts and pieces of diverse equipment (1)

Maintenance spare components (2)

Precision machining (3)

Welding components and structures (4)

Reworks

Retrofits for machinery

KNOWLEDGEMANUFACTURE Some examples:

Parts for satellites and ESA/NASA space mission projects such as: the MARS SCIENCE LAB., INTERNATIONAL SPACE STATION, ENVISAT and INTEGRAL.

Spare parts supply for big aeronautical companies: ITP, AIRBUS and EADS.

Parts for HRT F1 team, through PRODINTEC Institute.

Parts for Spanish sailing yachts racing in diverse editions of the AMERICAN CUP.

Flight test parts for INTA, CRISA and CASA-ESPACIO (EADS-ASTRIUM).

Non-destructive testing equipment for train wheel inspection for TECNITEST.

Highly technological components for new developments of Stirling engines for AVANZALIA.

1. 2. 3. 4.

CAPABILITIES>

multidisciplinary workforce of 40 people.

We have the latest hardware resources that provide us to meet customer’s

Design and mechanical analysis: CAD-CAE.

Documentation: DRL´s, IPL´s (ASD1000D), Technical Publications (ASD2000M), Data Cards, Handbooks, First Article Inspection,

Machining: CAD-CAM, lathing, turning, milling, grinding and electro discharge machining (sinker-EDM, wire-EDM and hole drilling EDM).

Welding: TIG, MIG-MAG and laser.

Assembly.

Dimensional control, inspection, proofs and testing

HUMAN and TECHNICAL RESOURCES:

A computerised production management & quality system (a near-paperless

Factory 4.0) speeds up delivery times and ensures traceability during the

whole life-cycle of the products.

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RAMEM carries out an exhaustive control of its work, issuing

certificates in: Materials, Inspection, Traceability, Calibration, Compliance and CE Marking.

We have a calibration room and a large variety of resources with

guaranteed traceability.

INSPECTION& TESTING RESOURCES

Optical measuring machine · Optical microscope · Roughness testers ·

Durometers · Gauge blocks · Inspection surface plates · Laser marking

machine · Precision scales · Load cells · Oscilloscope · Multimeters ·

Calibration software · DMA & CPC analysers ·

QUALITY ASSURANCEQuality Certifications: UNE-EN 9100 and UNE-EN ISO 9001.

Registered in OASIS International Aerospace Quality Group.

RAMEM establishes Industrial Security and Confidentiality agreements with its customers and has a Security Control Point.

RAMEM has implemented Environmental Management Systems and ‘Health and Safety at Work’ Systems.

CERTIFICATIONS FOR SPECIAL PROCESSES

ENAC Accredited Entities (Welding and Joining Technologies):

· Welded Construction Inspectors as per UNE stardars · Approved Welding Procedures · Certified Welders · European Adhesive Bonding Specialist

AEND (Spanish Association of Non-Destructive Testing):

· Liquid Penetrant Inspection· Visual Inspection

ROLLS-ROYCE and ITP:

· Electro Discharge Machining (sinker-EDM & wire-EDM)· TIG & Laser Welding· Abrasive Blasting· Laser Marking

NATO (Central Organisation for the Defence Cataloguing Service and National Cataloguing Service)

· Cataloguing and verification of articles, assignation of NATO Stock · Number (NSN)

COMMITMENT

RAMEM and its technology partners have been investigating since 2008 the

scope of the hybrid manufacture in areas such as Aeronautics and Space,

combining additive manufacturing by laser sintering with precision machining.

This particular process supports special materials such as titanium, Inconel,

stainless steel or aluminum and allows RAMEM to participate in European

initiatives such as CLEAN-SKY.

energy and top-level competition, endorse the incorporation of the additive

manufacturing in traditional areas of manufacturing, such as aeronautical

instrumentation (rakes), fan wheels or structural components of satellites.

Another recent work front is the development of hybrid parts made of Carbon

Fiber Reinforced Polymers (CFRP) with metallic inserts (aluminum, titanium,

Previous experience in the manufacture of diverse components for the Ministry of

Defence are allowing RAMEM

ADITIVE MANUFACTURING (+high accuracy machining)

Carbon Fiber Reinforced Polymers

Monolithic prototype with 12 tubes and internal ducts

of Ø0,5 mm

INNOVATION

OUR REFERENCES:

Rutherford Appleton Laboratory

www.ramem.com

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Find more information about our services on

the website www.ramem.com, and in our

catalogs: AERONAUTICS and SPACE.

A company dedicated to the development and supply of onboard electro-mechanical equipment throughout the whole life-cycle of the product.

WWW.RAMEM.COM

Our addresses in Spain:

Our address in France:

RAMEM.S.A,Verano, 9Polígono Industrial Las Monjas28850 Torrejón de Ardoz (Madrid / SPAIN)(+34 ) 91 404 45 75

Contact us via email: sales@ramem.com

SUMA Aerospace France, S.A.R.L.7 Avenue Didier Daurat31702 Blagnac (Toulouse / FRANCE)+33 (0) 5 34509107