COGEN

CONSULT

[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: COGENPAK@GMAIL.COM, MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.

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Turn Used Tyres into Diesel Fuel 4000 Ltr. Diesel from 10 Ton Tyre Invest 7.5 Million Rs. Payback 2 Yrs. Tyre Diesel Oil @ Rs. 60 /Liters

Produce in House Diesel from Used Tyre@ Rs. 60 /Liters Or Buy Tyre Diesel at 70 Rs/Ltr. Save 50 Rs./Ltr. (w.r.t open market) Run you Boilers, Diesel Engines, Furnace Foundries, Steel Mills The Pyrolysis Process turns Waste tires into:

1- Diesel Fuel 40% (for Gen & Boiler) 2- Carbon Black Powder 33% (to sale out) 3- Steel wire15% (to sale out ) 4- Gas Fuel to burn 10% (in pyrolysis.)

30 Billion Waste Tyre available in the world

unused.

300 Million Tyres waste /Yr. in Europ & USA

This is permanent fuel source for ever.

Europian Tyres @ 18000 Rs/Ton,local Tyres@16000

Each Ton Tyre Produce = 400 Liter Diesel

Each Ton Tyre produce = 330 Kg carbon

Powder

Each Ton Tyre prodice = 150 Kg Steel wires

Each Ton Tyre produce = 120 Kg Gas LPG

Invest Rs. 75,00,000 /- Payback = 3 Month

Raw Material Feed = 10 Ton/day

Liquid Fuel Diesel produced=4,000 Ltr./Day

Gas Fuel produced =1000 Kg(self used un

heating pyrolysis plant(

300 Million Ton/Yr. Waste Tyre

24% USA

21% Europe

17% China

Lowest cost Fuel used Tyre @ Rs.

18,000 /Ton. Produce Fuel Diesel @

70 Rs/Liter.

COGEN

CONSULT

[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: COGENPAK@GMAIL.COM, MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.

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Carbon Powder produced=3500 Kg

Steel wire produced=1500 Kg

17% Asia

14% Japan

FEASIBILITY

Input

Waste Tyre feed =10Ton @18,000 =1,80,000

Electricity 50 KWe x 6 Hr @ 60,000

Cooling Water and chem. =2,000

Wood as pilot burn=500Kg@20 Rs/kg=10,000

Labour 5 workers x 500/day= 25,00/day

------- Total input = 2,54,500 ------

Diesel Produced 4000 Ltr@75Rs/Litr=3,00,000

Carbon Black 350 Kg @7.5 Rs/Kg=26,250

Gas Produces 1000 Kg @100 Rs/Kg=10000

Steel wire =1500 Kg@50Rs/Kg=75,000

Total income =501250

Net saving/profit = 4,01250- 2,54,500

=2,46,750

Investment=75,00,000

Daily income = 246750

Payback = 75/2.46 = 30 days ( 2 Month)

COGEN

CONSULT

[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: COGENPAK@GMAIL.COM, MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.

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CARBON BLACK POWDER RESALE

TYRE SHREDDED &

GRANULATED FOR FEED

TO PYROLYSER

PLANT,STEEL

RECOVERED

COGEN

CONSULT

[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: COGENPAK@GMAIL.COM, MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.

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TYRE DERIVED FUEL (TDF) DIESEL @ 75 Rs. Ltr.

TYRE PYRO OIL (TPO) - WASTE TO FUEL PLANT FEASIBILITY

RAW MATERIALS /INPUT unit qty @ Rs. Feed

LOCAL TIRES TON 10 16000 160000 TYRE

WOOD /COAL PILOT FIRING TON 0.25 6000 1500 WOOD

COOL WTR TANKER 2000 GALLON TANKER 1 1000 1000 WATER

ELECTRICITY 50 KWE x 8 hrs KWEH 400 12 4800 ELECT

GAS FIRING SELF PRODUCED M3 100 0 0 GAS

LABOUR 6 NO @ 500 Rs/day NO 6 500 3000 LABOR

Total cost of feed/input to Pyrolysis 170,300

COGEN

CONSULT

[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: COGENPAK@GMAIL.COM, MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.

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OUTPUT /PRODUCT % Tons Sale Rate Total Rs. TPO (TYRE PYRO OIL) 40% 40 4 65000 260000 OIL

GAS 10% (Re used in pyro heating) 0 0 100 0 GAS

CARBON POWDER 33% 33 3.3 4000 13200 CARBON

STEEL WIRE 15% 15 1.5 22000 33000 STEEL

OTHERS 2% 2 0.2 0 0 WASTE

SAVING /PROFIT Rs. 306,200

INVESTMENT 7,500,000

========================

PAYBACK Month 24

TYRE PYROLYSIS PLANT (REPLACEMENT OF

FURANCE OIL). (10-TON PLANT PRICE, 6.5 MILLION)

The pyrolysis process is the heat processing of waste

in the absence of oxygen at high temperatures and

pressures. The process is carried out at temperatures

typically above 400°C. The products of pyrolysis (from

organic waste) are gases, small quantities of liquid,

and a solid residue containing carbon and ash. The

gases produced in the process can then be used to

provide the heating energy for continuing the

process. The end products of the pyrolysis process will

be the commercial valuable materials such as fuel

Oil, crude Black Carbon and Steel wire. This pyrolysis

oil can then be used as a replacement diesel fuel or

an alternative fuel. So that is why at least 2 sets are

COGEN

CONSULT

[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: COGENPAK@GMAIL.COM, MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.

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good in cost wise, as one system, first we run one set,

and 1.5hours later when the temp. Reaches to

120celsius, the gasses is produced, so we use

this enough fuel to (combustible gas) to power its

pyrolysis chamber independently and use no-

condensable gas generated from the process to

heat the other set of pyrolysis reactor, with no

exhaust pollutants emissions.

The yield as follow (take waste rubber, worn tyre as

example): 35-40% Hydrocarbons (fuel oil)

10% Combustible Gases

30-33% Carbon Black

10-15% Steel wire

The hydrocarbons recovered are converted in to Fuel oil

that is a substitute for Light Diesel Oil or Furnace Oil.

The Combustible Gases are used back for reheating there

by reducing the energy costs.

Carbon Black can be used to manufacture further value-

added products that have higher market value and

demand.

Steel extracted fetches good value in the market.

The products generated have been scientifically tested by

several lab with excellent results and good feedback thru

Clients.

COGEN

CONSULT

[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: COGENPAK@GMAIL.COM, MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.

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The process developed is a 100% emission free

system, thus making the world cleaner and greener.

Technical Parameter Items Contents

Raw

Material

Waste tyres,scrap plastic,waste tyre

Structure

form

Horizontal

Size of

reactor

D2200mm*L6000mm(6Tones),D2600mm*L6000m

m(8 Tones),D2600mm*L6600mm(10 Tones).

Price 6 Tones (4 million), 8 Tones ( 6.5 million), 10 Tones

(8 million)

Operatin

g

pressure

Constant pressure

Heating

material

Coal,Wood,Fuel gas,Fuel oil

Average

out put

oil

35% to 40%

Thickness

of

reactor

14mm,16mm,18mm

Material

of

reactor

Jhazi sheet

COGEN

CONSULT

[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: COGENPAK@GMAIL.COM, MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.

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Rotate

speed of

reactor

0.8 turn/minute

Mode of

cooling

Wate cooling

Delivery

time

60 days after deposit

Payment

term

75 % in advance, 20 % on delivery ,5 % after

plant running.

For power requirement: 50kva load electricity and

relevant power equipment.

(7.5 h/p motor*3, 5 h/p*2, 2.5 h/p*2).

COGEN

CONSULT

[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: COGENPAK@GMAIL.COM, MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.

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8-9 TON PER HOUR CUTTING RATE OF THIS SHREDDER

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[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: COGENPAK@GMAIL.COM, MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.

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TYRE SHREDDER MACHINE

Fuel -- TDF - Coal

Carbon (%) 83.87 73.92 Hydrogen (%) 7.09 4.85 Oxygen (%) 2.17 6.41 Nitrogen (%) 0.24 1.76 Sulfur (%) 1.23 1.59 Ash (%) 4.78 6.23 Moisture (%) 0.62 5.24

-----------------------------X---------------------

COGEN

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[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: COGENPAK@GMAIL.COM, MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.

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Tire Pyrolysis

Our system for the pyrolysis of tires and other rubber-based materials

are characterized in particular by its profitability. There are no

previous preparations necessary, as there are during shredding or

fractionating of tires. The tire pyrolysis system is modular and can be

expanded indefinitely. Each unit take 1000kg tires per reactor, which

are treated in a 4-6 hour process. Thus, the daily output of a reactor

is 4 tons. The follow-up is also modular, so that each customer can

choose in our tire pyrolysis system to what degree he wants to finish

treat the recovered products.

From a ton of tires following products are obtained:

Carbon Black: approx 380kg

pyrolysis oil: approx 300kg

Steel: approx 170kg

gas: approx 150kg (at about 40% methane content)

OVERVIEW OF THE TIRE PYROLYSIS ADVANTAGES

Scrap tires are cleaned and placed or stacked inside the

Reactor as whole tires, un-shredded.

Reactor is placed inside Furnace, after evacuation process of

oxygen, the thermal process starts.

The tire pyrolysis process inside Reactor initiates at contents and

will be Homogeneously heated.

Than the depolymerization / degassing process runs 3-5 hours

depending on the ingredients.

COGEN

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[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: COGENPAK@GMAIL.COM, MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.

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During the tire pyrolysis process the gas by-products are

generated & flows through a special heat exchanger for

hydrocarbons, it separates the pyrolysis gas from the oil, called

condensation.

The non-condensable pyrolysis gas will flow through a Gas-

Scrubber for desulfurization and cleaning, like a special filtration

and thereafter pumped in a Gas pressure tank for storage.

From this pressurized Tank the Gas flows to a Generator for

electrical energy generation, or alternatively is sold and

pumped into a Gastank on a Truck.

The condensable Hydrocarbon is collected as pyrolysis oil and

available for filtration and than useable as heating oil, to

generate power or Hydrogen production or making fresh

carbon black.

After the end of whole tire pyrolysis process, the reactor is

removed from oven. A new batch is placed inside. Due to the

modular design, a production plant can be built easely for any

desired capacity.

The pyrolyzed tires as composite batch (Carbon char and Steel

wires), will be transfered to the discharge station where the steel

is separated from the carbon char.

The cleaned carbon char is now transfered via bucket conveyor

to a Milling/Grinding section.

After grinding process the CB will be transfered for finishing

process to pelletizing equipment.

Finally the pelletized CB (pellets/granule) will be packaged into

Jumbo bags or 20 kg sacks ready for selling and/or temporary

storage.

COGEN

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[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: COGENPAK@GMAIL.COM, MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.

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The entire work steps and processing is done without any

harmful pollution to the environment.

DIFFERENCES / BENEFITS OF TIRE PYROLYSIS VERSUS RUBBER

GRANULATION

Pyrolysis means 100% recycling of tires: All high valuable raw

materials are extracted smoothly.

TIRE PYROLYSIS HARVEST 4 NO. OF GREEN PRODUCTS:

1. Carbon Blacks (CB).@1500 US $/ Ton Re sale Market

2. Steel @ 300 US $/Ton ReSale market

3. Oil, (TPO) @ 350 US $/Ton

4. High Caloric Combustible Gas SNG, (SNG can be used for

generating electrical Engergy, heat, steam, or hydrogen.

The international market price of quality virgin CB for rubber

applications (made from oil) is approx. 1.500 USD/t and a huge

demand already exists (8 million ton p.a. worldwide). Rubber

granules has limited demand and a market price of 100 to 200

USD/t and it is difficult to sell.

Tire Pyrolysis delivers clean steel after processing and sells for

regular scrap price approx. 300 US$/t, steel from rubber

shredding/grinding has still too much rubber attached what the

profit let decrease.

Tire Pyrolysis harvests Oil & Gas adding substantially higher

revenue of approx. 350 US$/t

Tire Pyrolysis processing plant need very minor maintenance in

comparison with the heavy Shredding Machines who makes

rubber granules. Costly knifes etc. to be renewed frequently.

COGEN

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[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: COGENPAK@GMAIL.COM, MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.

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The world Oil prices will increase but recycled CB will have

stable prices so it's price advantage is even higher in the future.

Same economic point applies to the recycled steel, oil and gas.