Turn-Key

Solutions

BOGE AIR. THE AIR TO WORK.

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Customised solutions for complete

turn-key compressed air stations.

Designed and built by BOGE.

YOUR TOTAL SOLUTIONS PROVIDER

Everything from one source! BOGE can provide everything for even the

most complex compressed air requirement. An experienced project

manager will be appointed as your personal BOGE contact to work

with you throughout the entire process.

Complete process partnership:

Final specifi cation agreement, analysis & planning, manufacture,

site setup, commissioning, after sales service.

Complete product portfolio:

A comprehensive range of screw and piston compressors to meet

your compressed air requirements complimented with ancillary

equipment from A to Z.

Complete manufacture and assembly:

Supply of all components, confi guration of control systems, switch

cabinet construction, control and power routing, pipeline construction,

installation of ventilation systems and cooling stations, installation of

mobile and stationary container solutions.

Complete service:

From inspection through to full service.

When it comes to customised solutions the BOGE project team focuses

on creating effi cient solutions right from the start. The energy consumption

of a compressed air system is a signifi cant factor – most particularly

because large-scale installations offer a very big savings potential. We

do our utmost to fully exploit this potential by use of detailed specifi cation

analysis, customised machine design to assure the right compressor

and air treatment components, intelligent control systems, heat recovery

solutions, and a sophisticated pipeline concept is used. Such analysis

can create energy and maintenance savings of up to 30 percent.

Sample calculation: Based on 8,000 oh/a and 0.1 Euros/kWh

the energy costs of a 300 kW compressed air system amount to

around 240,000 Euro/a. With a 30 percent saving your costs will

be reduced by 72,000 Euros/a – whilst still retaining the same

consistently high performance.

Your BOGE advantage:

Energy and maintenance savings of more

than thirty percent are possible with BOGE

thanks to high quality components and

energy effi cient solutions.

Maintenance and repair approx.

approx. 10 %

Investment costs approx.

approx. 15 %

Energy costs approx.

approx. 75 %

YOUR EFFICIENCY IS OUR BUSINESS

PROJECT SPECIFICATION DESIGN • PLANNING • BUDGETING

BOGE AIR. THE AIR TO WORK.

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CUSTOMISED MANUFACTURE • SETUP SERVICE

Turn-Key Solutions

Some compressed air projects require individually designed systems:

Particularly where large-scale plant engineering projects have to meet very

specifi c requirements and industry sector specifi c standards. “Off the-shelf”

products just won‘t do. When you choose a BOGE solution you can rest assured

that you will receive a customised compressed air system solution – after all,

we have a great deal of experience with large scale projects, for renowned

customers, from almost every industry sector, including the automotive,

pharmaceutical, chemical and food industries to power plants and refi neries.

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FOCUSING ON YOUR NEEDS

The quality and effi ciency of a compressed air system essentially depends

on thorough analysis: An optimal compressed air system can only be

achieved with an understanding of the actual compressed air demands.

To this end, we dedicate time to discussing your air requirements in detail

from the volume of compressed air required, to your compressed air quality

expectations and the application for which compressed air is needed

including the prevailing site conditions. We will look at ambient and suction

conditions, cooling water quality, factory standards, legal provisions and all

other important specifi cations.

Where we are looking at extending or optimising an existing compressed air

system, BOGE’s auditing tools can be used to precisely determine the best

way to upgrade the compressed air system. The AIReport auditing system

provides suitable long-term data on energy consumption, pressure losses,

compressed air quality and too high pressures in order to confi gure the ideal

compressor combination and most cost effi cient solution for your system.

SEAMLESS PROJECT MANAGEMENT

BOGE is on hand to provide seamless and reliable customer support

throughout the entire project. Our in-house project team use the most

advanced CAD computer systems to develop tailored plant concepts and

solutions to fully meet your requirements.

As such, our experts use, among other things, a simulation tool that

calculates the expected effi ciency of the planned compressor station

under actual site conditions. A comparison with different plant concepts

will provide concrete data to support the most cost effi cient option for you:

for effi cient compressed air right from the start.

Effi cient compressed air supply starts with

something very simple: listening.

Precise analysis: The BOGE AIReport illustrates the effi ciency of your existing

compressed air system and helps detect energy saving opportunities.

Technical know-how at its best: we use sophisticated CAD systems but

above all creativity and know-how.

BOGE AIR. THE AIR TO WORK.

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Step by step towards your ideal compressed air system: Before starting

any planning, we dedicate time to discuss in detail: What are your

compressed air supply requirements? What are the prevailing site

conditions? This enables us to provide a truly individually tailored

compressed air solution. This coupled with a coordinated and structured

process provides a high degree of planning security – and ensures that

your compressed air station will operate at maximum effi ciency.

COMPLEX SYSTEM SOLUTIONS

Container stations

Pipeline construction Large scale industrial plants with heat recovery concepts

Turn-Key Solutions

LP-airend HP-airendintermediate cooler int. aftercooler ext. aftercooler

Complete watercooling stations

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BOGE construction.

BOGE plant management and support.

RELIABLE IMPLEMENTATION

The same thoroughness dedicated to the design of your large scale plant

will also be applied to its implementation. Your project manager will not

only plan the details of your new compressed air system but also oversee

the complete manufacture and assembly process. Furthermore, specially

trained and experienced BOGE technicians oversee the manufacture and

setup stages to ensure trouble-free commissioning of your new

compressed air system.

FLEXIBLE FINANCING

BOGE provides customised fi nancing options: either through selected

partners or through BOGE itself. You could even benefi t from easy to

calculate and fully tax deductible costs by way of equipment leasing

including a full or partial amortisation contract or from hire purchase.

Additionally, contracting (fi xed price per m2) or a fl at rate (fi xed price per time

unit) does not even require any investment costs or extension of your credit

line. Your BOGE expert will be pleased to provide you with further assistance.

BOGE AIR. THE AIR TO WORK.

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MASTER CONTROLS FOR OPTIMISING LOAD AND IDLE RUN TIME RATIO

Dependable project management and comprehensive service: Utmost

diligence not only during planning, manufacture and assembly of your

compressed air system but also extensive support after commissioning

of your plant. Our customised service agreements range from basic

inspection through to full service. And, you can rely on certifi ed BOGE

service technicians who only use original BOGE parts ensuring a reliable

and effi cient compressed air supply in the long run.

COMPREHENSIVE PLANT MANAGEMENT AND SUPPORT

BOGE enables you to sit back and relax! Once your new compressed air

system has been commissioned a customised service package can be

implemented - from basic inspection through to a comprehensive full

service package. It is up to you to decide the required level of service

support. Whatever level of cover you choose you will benefi t from

transparent costs and a professional service delivered to you by one of

our BOGE service technicians. After all, a customised compressed air

system should be worthy of a customised service agreement. Thanks

to our worldwide network of BOGE service technicians and qualifi ed

partners you will fi nd we are always nearby and only too pleased to help.

OPTIMAL PLANT MANAGEMENT

Just one small tool is required to make your plant management state-of-

the-art. The BOGE Status tool can monitor your compressed air system

and integrates four functions in one: data retrieval, transmission of fault

messages, data storage, and web visualisation. Ideal for compressors

that are remotely located or diffi cult to access. Decentralised treatment

components or condensate drains, can also be easily and reliably monitored

to prevent failures or breakdowns and to ensure effi cient and dependable

compressed air supply. Where a full service contract exists, a BOGE service

technician is immediately alerted to faults and will commence checking

your compressed air station so that no action on your part will be required.

Turn-Key Solutions

FULL SERVICE

PREMIUM

MAINTENANCE

• 24 months warranty

• maintenance material

(BOGE cairpacs)

• discount on replacement parts

• individual on-site support

• disposal of working materials

and used parts

• no emergency fl at rate

MAINTENANCE • discount on commissioning

• all recommended

maintenance work

NSPECTION • travel time

• working hours

• pro-active support

• all work including replacement

parts and maintenance

components

• maintenance work within 24 hours

• manufacturer‘s warranty up to

10 years

• free of charge commissioning

• optional: BOGE plant management

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Our ranges of services include the following:

• Energy effi cient systems development

• Plant design and engineering

• System control and visualisation

• Oil-free piston and screw compressors

• Oil injected screw compressors

and oil lubricated piston compressors

• Compressed air treatment

• Compressed air distribution and storage

• Compressed air accessories

• Compressed air service

For four generations, customers from mechanical engineering, industry and trade have

relied on BOGE know-how when it comes to planning, developing and manufacturing

compressed air systems. They are fully aware of the fact that BOGE AIR is more than just

ordinary compressed air: utmost safety, outstanding effi ciency, excellent quality, maximised

fl exibility along with dependable service are the ingredients to transform BOGE AIR into air

to work with – in Germany, in Europe and in more than 80 countries around the world.

BOGE AIR. THE AIR TO WORK.

BOGE KOMPRESSOREN Anlagenbau GmbH

P.O. Box 10 07 13 · 33507 Bielefeld

Otto-Boge-Straße 1–7 · 33739 Bielefeld

Fon +49 5206 601-0 · Fax +49 5206 601-200

info@boge.com · www.boge.com