Turboelectric and Hybrid Electric Aircraft Drive Key ...

23
Turboelectric and Hybrid Electric Aircraft Drive Key Perfomance Parameters Dr. Kirsten P. Duffy – University of Toledo Ralph H. Jansen – NASA Glenn Research Center AIAA Electric Aircraft Technologies Symposium 1 July 13, 2018

Transcript of Turboelectric and Hybrid Electric Aircraft Drive Key ...

Page 1: Turboelectric and Hybrid Electric Aircraft Drive Key ...

Turboelectric and Hybrid Electric Aircraft Drive Key Perfomance Parameters

Dr. Kirsten P. Duffy – University of Toledo

Ralph H. Jansen – NASA Glenn Research Center

AIAA Electric Aircraft Technologies Symposium 1July 13, 2018

Page 2: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 2

BackgroundHybrid Electric and Turboelectric Aircraft Propulsion

Partially Turboelectric

NASA STARC-ABL

Fully Turboelectric

NASA N3-X

Hybrid Electric – NASA PEGASUS

July 13, 2018

Page 3: Turboelectric and Hybrid Electric Aircraft Drive Key ...

• High Bypass Ratio (BPR)• Enabled by de-coupling the shaft speeds and inlet/outlet areas

• 4-8% improvement in propulsive efficiency expected for fully turboelectric propulsion (Felder, Brown)

• Boundary Layer Ingestion (BLI)• Reduces drag by reenergizing the wake

• 3-8% improvement in propulsive efficiency expected for fully turboelectric propulsion (Felder, Brown)

• Lift-to-Drag (L/D) Improvements• Distributed propulsion improves wing flow circulation control

• Up to 8% improvement expected (Wick)

AIAA Electric Aircraft Technologies Symposium 3

Electrified Aircraft Propulsion Benefits

July 13, 2018

Benefits ~

𝐿𝐷 𝜂prop E𝐿𝐷 𝜂prop AC

𝜂prop

𝐿

𝐷

Page 4: Turboelectric and Hybrid Electric Aircraft Drive Key ...

• Electric Drive System• Electric machines

• Generators• Motors

• Power management and distribution• Rectifiers• Inverters• Distribution wiring• Fault protection

• Thermal system• Related to electric drive system losses

• Performance – STARC-ABL assumptions• MW-class motor and generator with at least 13 kW/kg and h = 96% • Rectifiers and inverters with 19 kW/kg and h = 99%• Stackup yields overall values of 2 kW/kg and h = 90%

• Input energy• Fuel energy density ~12,000 Wh/kg• Li-ion specific energy on the cell level of up to 200 Wh/kg• New battery technologies (Li-sulfur, Li-air) projected to be up to 750-1000 Wh/kg• Need to be de-rated from cell level to battery pack specific energy

AIAA Electric Aircraft Technologies Symposium 4

Electrified Aircraft Propulsion Costs

July 13, 2018

NASA HEMM Motor Conceptwith h > 98% (Jansen et al. 2018)

Page 5: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 5

BackgroundElectrified Aircraft Propulsion Systems

Baseline Turbofan Fully Turboelectric

Partially Turboelectric

July 13, 2018

Parallel Hybrid Electric

Page 6: Turboelectric and Hybrid Electric Aircraft Drive Key ...

• Key Performance Parameters• Electric propulsion fraction x

• Electric drive efficiency helec

• Electric drive specific power Spelec

• Battery specific energy Sebatt

• Breakeven assumptions• Range is the same

• The input energy is the same

• Other assumptions• Payload weight is the same

• OEW/Initial weight is the same (OEW does not include electric drive system or battery weight)

AIAA Electric Aircraft Technologies Symposium 6

KPPs and Assumptions

July 13, 2018

Page 7: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 7

Range Equation

Set range of conventional aircraft and electrified aircraft equal

𝑅fuel =𝑆𝑒fuel𝑔

𝐿

𝐷𝜂o ln

𝑊i𝑊f

𝑅batt =𝑆𝑒batt𝑔

𝐿

𝐷𝜂o

𝑊batt𝑊i

July 13, 2018

Page 8: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 8

Range Equation

Set range of conventional aircraft and electrified aircraft equal

𝑅fuel =𝑆𝑒fuel𝑔

𝐿

𝐷𝜂o ln

𝑊i𝑊f

𝑅batt =𝑆𝑒batt𝑔

𝐿

𝐷𝜂o

𝑊batt𝑊i

July 13, 2018

~𝑊fuel𝑊i

For small Wfuel/Wi :

Page 9: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 9

Breakeven Analysis

July 13, 2018

Baseline Inputs:(L/D hprop htherm)AC

WfuelAC/WiAC

Electrified Aircraft Inputs:

(L/D hprop htherm)E

Equal RangeWfuelE/WiE Equal Input

Energy

WiE/WiAC Component Weights

Welec/WiE

Welec

Definition

Spelec

helec, x,

Sebatt WbattE/WiE

Page 10: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 10

Turboelectric Aircraft

July 13, 2018

60%

65%

70%

75%

80%

85%

90%

95%

100%

0 5 10 15 20

Ele

ctri

c D

rive

Eff

icie

ncy

hel

ec

Electric Drive Specific Power Spelec

(kW/kg)

Fuel Savings above this line

Page 11: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 11

Turboelectric Aircraft

July 13, 2018

60%

65%

70%

75%

80%

85%

90%

95%

100%

0 5 10 15 20

Ele

ctri

c D

rive

Eff

icie

ncy

hel

ec

Electric Drive Specific Power Spelec

(kW/kg)

Maximum Benefits

Medium Benefits

Minimum Benefits

7% aero/prop benefit

18% aero/prop benefit

29% aero/prop benefit

Page 12: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 12

NASA N3-X Turboelectric Example

Ref: Felder, Brown, Kim, and Chu, “Turboelectric distributed propulsion in a hybrid wing body aircraft” 2011

July 13, 2018

Parameter Baseline 777(tube and wing)

Baseline N3A (HWB)

Turboelectric N3-X (HWB)

L/D 19 22 22hprop 69.6% 72.2% 77.1%Spelec (kW/kg) 7.1

helec 98.54%

Page 13: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 13

NASA N3-X Turboelectric Example

July 13, 2018

Baseline 777 vs Turboelectric N3-X

Baseline N3A HWB vs Turboelectric N3-X

60%

65%

70%

75%

80%

85%

90%

95%

100%

0 5 10 15 20

Ele

ctr

ic D

rive E

ffic

ien

cy h

ele

c

Electric Drive Specific Power Spelec (kW/kg)

Break Even N3-X

60%

65%

70%

75%

80%

85%

90%

95%

100%

0 5 10 15 20

Ele

ctr

ic D

rive E

ffic

ien

cy h

ele

c

Electric Drive Specific Power Spelec (kW/kg)

Break Even N3-X

Page 14: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 14

Partially Turboelectric STARC-ABL Example

Parameter Baseline N3CCPartially

Turboelectric STARC-ABL

x 45%

L/D 21.4 22.3

hprop 64% 75.1%

Spelec (kW/kg) 2.0 kW/kg

helec 90%

Ref: Welstead and Felder, “Conceptual design of a single-aisle turboelectric commercial transport with fuselage boundary layer ingestion”

July 13, 2018

Page 15: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 15

Partially Turboelectric STARC-ABL Example

July 13, 2018

75%

80%

85%

90%

95%

100%

0 5 10 15 20

Ele

ctri

c D

rive

Eff

icie

ncy

hel

ec

Electric Drive Specific Power Spelec (kW/kg)

Break Even STARC-ABL

Page 16: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 16

Parallel Hybrid Electric PEGASUS Example

ParameterBaseline

TurbopropParallel Hybrid

Electric

x 25%, 50%, 75%

L/D 11 15

hprop 60% 72%

Sebatt (Wh/kg) 500, 750, 1000

Spelec (kW/kg) 7.3

helec 90%

Ref: Antcliff et al., “Mission analysis and aircraft sizing of a hybrid-electric regional aircraft,” 2016

July 13, 2018

Page 17: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 17

Parallel Hybrid Electric

July 13, 2018

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 5 10 15 20

Ele

ctri

c D

rive

Eff

icie

ncy

Electric Drive Specific Power (kW/kg)

Design Range

Shorter Range

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 5 10 15 20

Ele

ctri

c D

rive

Eff

icie

ncy

Electric Drive Specific Power (kW/kg)

1000 Wh/kg

750 Wh/kg

500 Wh/kg

Effect of Range Battery Specific Power

Electric Propulsion Fraction x = 25%

Shorter range

Sebatt = 750 Wh/kg

Page 18: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 18

Parallel Hybrid Electric

July 13, 2018

Constant Benefits:𝐿

𝐷𝜂𝑝𝑟𝑜𝑝

𝐻𝐸𝐿

𝐷𝜂𝑝𝑟𝑜𝑝

𝐴𝐶

= constant with x

Benefits Scale with x:𝐿

𝐷𝜂𝑝𝑟𝑜𝑝

𝐻𝐸𝐿

𝐷𝜂𝑝𝑟𝑜𝑝

𝐴𝐶

∝ x

Shorter Range, Sebatt = 750 Wh/kg

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 5 10 15 20

Ele

ctri

c D

rive

Eff

icie

ncy

hel

ec

Electric Drive Specific Power Spelec (kW/kg)

75% Electric

50% Electric

25% Electric

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 5 10 15 20

Ele

ctri

c D

rive

Eff

icie

ncy

hel

ec

Electric Drive Specific Power Spelec (kW/kg)

75% Electric

50% Electric

25% Electric

Page 19: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 19

Parallel Hybrid Electric

July 13, 2018

Constant BenefitsElectric Drive Weight Ratio

Constant BenefitsBattery Weight Ratio

Shorter Range, Sebatt = 750 Wh/kg

0%

1%

2%

3%

4%

5%

6%

7%

8%

9%

10%

0 5 10 15 20

Wel

ecH

E/W

iHE

Electric Drive Specific Power Spelec (kW/kg)

75% Electric

50% Electric

25% Electric

0%

5%

10%

15%

20%

25%

0 5 10 15 20W

bat

tHE/W

iHE

Electric Drive Specific Power Spelec (kW/kg)

75% Electric

50% Electric

25% Electric

Page 20: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 20

Parallel Hybrid Electric

July 13, 2018

Constant BenefitsHybrid Electric to Baseline Weight Ratio

Shorter Range

0%

50%

100%

150%

200%

250%

300%

0 5 10 15 20

WiH

E/W

iAC

Electric Drive Specific Power Spelec (kW/kg)

75% Electric

50% Electric

25% Electric

Page 21: Turboelectric and Hybrid Electric Aircraft Drive Key ...

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 5 10 15 20

Ele

ctri

c D

rive

Eff

icie

ncy

hel

ec

Electric Drive Specific Power Spelec (kW/kg)

750 Wh/kg

1000 Wh/kg

Electric Drive

AIAA Electric Aircraft Technologies Symposium 21

Parallel Hybrid Electric

July 13, 2018

x = 25%

Page 22: Turboelectric and Hybrid Electric Aircraft Drive Key ...

• All Aircraft:• Higher electric drive specific power yields diminishing returns• Analysis is sensitive to propulsive benefit assumptions and to

component weight assumptions

• Parallel Hybrid Electric:• Dominated by the battery specific energy• Better suited to shorter range• Needs improvement in battery specific energy• Constant benefits – sensitive to electric propulsion fraction because of

battery weight• Scaled benefits – relaxes required electric drive performance

AIAA Electric Aircraft Technologies Symposium 22

Conclusions

July 13, 2018

Page 23: Turboelectric and Hybrid Electric Aircraft Drive Key ...

AIAA Electric Aircraft Technologies Symposium 23

Acknowledgments

This work was funded by NASA:Advanced Air Vehicle Program

Advanced Air Transport Technology Project Hybrid Gas-Electric Propulsion Subproject

Amy Jankovsky subproject managerUS Government Contract NNC13TA85T

The methods used in this paper build on an analytical approach developed by Dr. Gerald Brown at NASA Glenn Research Center for preliminary analysis

of weights of electrical drive systems.

July 13, 2018