TURBO VAC 60R-HD...• Know the location and function of all controls and how to stop the equip-...
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TURBO VAC 60R-HD 9-2016 OPERATOR’S & PARTS MANUAL
Transcript of TURBO VAC 60R-HD...• Know the location and function of all controls and how to stop the equip-...
Turbo Vac TV60R
TURBO VAC 60R-HD
9-2016
OPERATOR’S & PARTS MANUAL
Turbo Vac TV60R
Turbo Vac TV60R
Thank you for purchasing a Harper Turbo Vac.
TO THE OWNER OR OPERATOR:
As with all Harper products, the Harper Turbo Vac has been developed through tough design and testing procedures to produce a machine that can be relied on. This manual gives assembly, oper-ating, and service information for models TV60R-HD. Please read and understand all instructional material included with the Turbo Vac and its components before assembling and operating the equipment.
A Turbo Vac can present hazards to an operator who follows unsafe procedures in either the opera-tion or maintenance of the unit. Therefore, SAFETY WARNINGS are presented at certain locations in the text.
SYMBOL: SAFETY WARNING!
MEANING: Failure to understand and obey this warning may result in injury to you or others. Whenever this symbol is used, please pay very close attention to the information presented, and make sure you fully understand. If you do not, contact your dealer or Harper Industries for clarifica-tion.
SAFETY WARNING!
All shields and guards must be in place for proper and safe operation of this equipment. Where they are shown removed in this manual, it is for purposes of illustration and instruc-tion only. Do not operate this equipment unless all shields and guards are in place.
Harper Industries, Inc. is continually striving to improve the design and performance of its products. We reserve the right to make changes in specifications and design without thereby incurring any obligation relative to previously manufactured products.
© 2016 Harper Industries, Inc.The Harper and Goossen names are registered trademarks of Harper Industries, Inc. All other brand and productnames are trade-
marks or registered trademarks of their respective companies.
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Turbo Vac TV60R
LIMITED WARRANTY
The Harper Turbo Vac is warranted against defects in workmanship and ma-terials for a period of one (1) year from the original date of retail purchase to the original purchaser.
Harper Industries will repair or replace, at its own option, any part that evalu-ation shows to be defective. Warranty is limited to parts, labor and ground freight delivery of replacement parts. The user will pay freight charges for expedited or-ders of replacement parts and/or parts submitted for warranty evaluation. No prod-uct or part may be returned for warranty evaluation without prior approval.
This warranty does not apply to parts subjected to misuse, abuse, alteration, improper or inadequate maintenance, or normal wear (including belts and broom).
Gasoline engines are not covered under this warranty. Refer to manufac-turer’s warranty for specific warranty information. Harper Industries, its agents or representatives make or imply no other warranties.
RECORDS
Date of Purchase ______ / ______ / ______
Dealer’s Name _________________________________ Dealer’s Phone _________________________________ Serial Number Machine __________________________ Serial Number Engine ___________________________
Record this information for future reference.
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Turbo Vac TV60R
Table of ContentsOPERATOR SECTIONTo the Owner or Operator...............................................Warranty Statement........................................................Table of Contents............................................................Specifications..................................................................Feature Identification......................................................General Safety Guidelines Equipment & Controls...................................... Guards & Shields............................................. Before Operation.............................................. During Operation.............................................. During Service & Maintenance......................... Safety Decals................................................... Replacement Parts........................................... Hydraulics........................................................Specific Safety GuidelinesSet-up and Operation TV60R-HD........................................................ Starting Operation............................................ Stopping Operation.......................................... Unloading Hopper............................................ Towing..............................................................Adjustments Level Hook-Up.................................................. Deck Height...................................................... Remote and Receiver.......................................Service & Maintenance Break-in Service............................................... Lubrication........................................................ Hydraulic Oil Reservoir..................................... Hydraulic Oil Cooler......................................... Remote Control................................................ Blower Liner..................................................... Return Air Screens...........................................TV60R-HD Service Schedule.........................................Troubleshooting..............................................................Optional Equipment........................................................
PARTS SECTIONStructure Frame Assy....................................................... Wheel Assy....................................................... Deck Arms Assy................................................ Attaching Deck Arms......................................... Fan Housing..................................................... Air Return.......................................................... Fan Housing Assy - Liner & Flap...................... Fan Housing Installation................................... Hopper and Door.............................................. Air Return Screens........................................... Guards & Shields.............................................. Decals...............................................................
Hydraulics Hydraulic Schematic......................................... Hydraulic Reservoir.......................................... Hydraulic Pump Assy........................................ Oil Cooler Installation....................................... Fan Drive Hydraulics........................................ Deck Drive Hydraulics...................................... Fan and Deck Valves........................................ Implement Valve............................................... Implement Drive Hydraulics..............................
Electrical Remote and Receiver....................................... Wiring Schematic..............................................
Attachments Verticut Rotor.................................................... Verticut Rotor w/ Carbide Tip Baldes................ Ringer Rotor..................................................... Broom Rotor.....................................................
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Turbo Vac TV60R
Specifications
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Safety Features Locking safety latches on all cylinders for service functionsPower Tractor PTO - 540 RPMHydraulic System PTO driven triple-section pump powers fan, deck rotor, and
cylindersHydraulic Reservoir 20 gallons - Crown AW46Blower Drive Hydraulic motor powered by gear pumpBlower Fan & Housing Liner
• 25” diameter fan of abrasion-resistant steel• 1½” shaft with self-aligned bearings supporting both ends• Easy access to housing liner* for inspection and replacement *UHMW poly-liner - Ultra High Molecular Weight Polyethylene
Deck Drive Hydraulic motor - chain driveBroom Option 12” diameter X 60” wide pick-up broom with heavy-duty polyethyl-
ene bristlesRubber Finger Option 12” diameter X 60” wide rubber finger pick-up rakeVerticutter Option 12” diameter blades X 56” cutting width
* 28 - 10 Gauge blades on 2” spacing * adjustable skids for height adjustment
Bearings Greasable bearings and sealed bearingsHopper 7 yard capacityWheels/Tires 6-bolt steel wheels
• Turf tires – 26 x 12 (standard)• Radial tires – 225 X 60R15 steel belted (available as an option)
Controls Wireless RF (radio frequency) remote controlsDischarge Hydraulic dump with hydraulic powered latchesHitch Adjustable height tongue with ball hitchPaint Durable 2-part polyurethaneDimensions 164” long X 85” wide X 85” highWeight 2250 lbs – 1023 kg
NOTE: Following publication of this manual certain changes in standard equipment and/or options may have occurred that would not be included in these pages. Your Harper/Goosen dealer is the best source for up-to-date informaion.
Turbo Vac TV60R
Triple Section Pump – The triple sectionpump powers the deck, fan, and implement parts of the machine.
Deck Motor – The broom motor turns thebroom clock-wise, throwing material forwardand upward into the air stream.
Oil Cooler – The oil cooler prevents thehydraulic oil from over-heating. Always keepthe fins free of debris.
Hydraulic Reservoir – The hydraulic reser-voir on a TV60R-HD has a 20 gallon capacity.
Air Return – The air return allows air to berecirculated, significantly reducing dust.
Hopper – The hopper stores up to sevenyards of collected material.
Manual Controls – All of the functions onthe Turbo Vac can be operated with themanual controls or the remote controls.
Feature Identification
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Air ReturnOil Cooler
TripleSectionPump
HydraulicReservoir
Hopper
Manual Controls
Turbo Vac TV60R
TV60R-HD - Hydraulic System
Hydraulic Reservoir Assembly
Blower Motor
Triple Gear Pump
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Deck Pump Fan Pump Implement Pump
1:4 Ratio Gearbox
DIPSTICK
HYDRAULICOIL FILL
FILTER INDICATOR
DRAIN(ON BOTTOM)
Turbo Vac TV60R
Equipment & Controls• Before operating this equipment, read and understand the Owner’s Manual.• Altering the unit in any way that ad- versely affects its safe operation, per- formance or durability will void the warranty and may cause hazardous conditions.• Know the location and function of all controls and how to stop the equip- ment quickly in an emergency before you operate the Turbo Vac.• Keep all nuts, bolts and screws tight to ensure safe operation of equipment.
Guards & Shields• Keep all safety devices in place and in good operating condition.• Replace all worn, damaged, unusable, missing or lost safety shields and guard before operating unit.
Before Operation• Do not allow children near this ma- chine.• Make sure bolts in tongue are secure and jack is in the transport position.• Tire pressure should be 30-32 psi and equal in both tires.• Engine governor settings are preset and should not be changed; any change can damage moving parts and void warranty.• Before starting the machine, visually inspect all nuts, bolts and other fasten- ers to see that they are properly se- cured.• Nuts, bolts and other fasteners should be checked after the first hour of op- eration and every 8 to 10 hours there after for proper alignment and tight- ness.• Make sure that all belts are in good condition, and replace if necessary.
During Operation• While operating the equipment, make sure that no foreign objects such as rocks, bottles or other hard materials are in the path of the Turbo Vac.• If an object should strike the broom or blower mechanism causing an unusual noise or vibration, shut the engine off immediately and allow it to come to a complete stop. Disconnect the spark plug wire from the spark plug of the power unit, and do the following:
1. Inspect for damage.
2. Repair or replace damaged parts.
3. Check for and tighten any loose bolts, nuts, fasteners or parts.
• Keep the engine area clean and free of debris and other accumulations.• If the Turbo Vac should become clogged, shut off the engine and allow it to come to a complete stop. Discon- nect the spark plug wire from the spark plug of the power unit before attempt- ing to remove the clog.
SAFETY WARNING!Always keep a fire extinguisher near theTurbo Vac during operation and service.
SAFETY WARNING!To prevent possible eye injury, alwayswear SAFETY GLASSES while operatingor servicing the equipment.
General Safety Guidelines
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Turbo Vac TV60R
During Service & Maintenance
SAFETY WARNING!When working under the hopper thecylinder safety lock should be engaged toprevent the hopper from falling.
• To engage the cylinder safety lock, take the pin out of the bracket on the hopper and pull the handle down.
• The cylinder safety lock prevents the hopper from being lowered so that maintenance can be performed safely.• When finished working under the hop- per, disengage the safety lock, put the handle back into the bracket on the hopper and replace the pin.
SAFETY WARNING!Attempting to lower the hopper while thecylinder safety lock is engaged may causedamage to the cylinder and/or the safetylock mechanism.
SAFETY WARNING!If it is necessary to get between thehopper and the hopper door, set the doorprop to avoid being pinched.
• To set the door prop, pull the door open and insert prop into pre-cut hole in door.
Safety Decals• If safety related or instructional decals become illegible or are removed, re- place them immediately.• If parts are replaced, make sure all safety related or instructional decals are present before the equipment is operated again.• New decals may be obtained from your local Harper Dealer.
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Turbo Vac TV60R
Replacement Parts
SAFETY WARNING!Use genuine factory parts or parts withequivalent characteristics including: type,strength and material. Failure to do somay result in voidance of warranty,product malfunction or possible injury tooperator and others.
• Replace locknuts and locking screws if they can be tightened without considerable resistance for several turns before they are completely tight.• If hardware is not secure, or if some of the fasteners are over-tightened, equipment failure may result, posing possible safety hazards.• Use proper torque specifications for all fasteners when they are replaced.
Hydraulics
SAFETY WARNING!HIGH-PRESSURE FLUID HAZARD!
Escaping fluid under pressure canpenetrate skin and cause serious injuryor death.
To prevent serious injury or death:• Relieve pressure on system before repairing, adjusting or disconnecting.• Wear proper hand and eye protection when searching for leaks.• Use wood or cardboard instead of hands when looking for leaks.• Keep all hoses, fittings and compo- nents in good repair.• Do not use any type of heat or flame (welding, soldering, cutting torch, etc.) near pressurized hydraulic lines.
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Turbo Vac TV60R
Specific Safety GuidelinesTV60R-HD• Avoid wearing loose clothing to pre- vent it from getting caught in the PTO drive.• Keep clothing and all body parts away from rotating parts.• The pump stop bar must be properly positioned to keep the hydraulic pump from spinning with the PTO.• The Turbo Vac hydraulic system oper- ates under high pressure. Be sure the hydraulic system is disabled prior to service.
SAFETY WARNING!Engage the tractor PTO at low engineRPM when operating the TV60 RHD toprevent premature failure of hydraulicsystem components.
SAFETY WARNING!HIGH-PRESSURE FLUID HAZARD!Escaping fluid under pressure canpenetrate skin and cause serious injuryor death.
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Turbo Vac TV60R
Set-Up and Operation
SAFETY WARNING!Periodically clean material away fromengine to lessen the possibility of fire.
TV60 RHD1. Before using the TV60R-HD for the first time, install the battery cable onto the tractor battery to supply power to the unit’s valve and RF receiver. Connect the black wire of the cable to the negative terminal and the red wire (with fuse) to the positive terminal of the battery. When using more than one tractor, other power cords may be or- dered (p/n 932031).2. Attach the unit to a tractor with a PTO. Be sure that the Turbo Vac is level with the ground. (Refer to Adjustments section.)3. Attach the PTO shaft to the tractor’s PTO.
4. Make certain that the case drain hose is on top of the pump and in a vertical position when attached to the tractor.5. Plug quick connector on battery cable to the quick connector located on the tongue of the TV60R-HD.6. Engage tractor PTO and set to 540 RPM.
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540 RPM PTO Shaft 1:4 Ratio Gearbox
Turbo Vac TV60R
Starting Operation
SAFETY WARNING!Before operating the Turbo Vac, performthe daily inspection as described in theService & Maintenance section.
Before operating the Turbo Vac, theoperator should be familiar with the areato be swept, and make sure it is clear oflarge debris.
1. Push the switches on the remote con- trol or move the manual switches to activate the functions on the Turbo Vac. The tractor PTO must be egaged for the blower to function on the TV60 RHD.2. Engage the tow vehicle and advance slowly at first to test environmental conditions and machine performance.3. Proceed with caution, steering clear of obstacles that could damage broom.
SAFETY WARNING!Wear approved eye and ear protectionwhile operating the Turbo Vac.
Keep all guards in place during operation.Never operate the Turbo Vac with safetyshields removed.
Always keep a fire extinguisher near theTurbo Vac during operation.
Stopping Operation
TV60R-HD1. Push the BROOM switch only on the remote control to turn off the broom.Note: The BLOWER switch is not used onthe TV60R-HD remote control.2. Move the throttle on the tractor to the “SLOW” position and disengage the PTO lever to turn off the blower.3. Shut off the tractor engine and allow the unit to come to a complete stop.
SAFETY WARNING!Do not leave the Turbo Vac unattended, orattempt any service or inspection unlessthe machine has come to a complete stop,the engine has been shut off, and thespark plug has been disconnected.
Unloading Hopper1. Check the overhead clearance. 8’ 6” is required for dumping.2. To unload, press the OPEN LATCH and LIFT HOPPER buttons on the remote.3. When unload is complete, press the LOWER HOPPER button. Once the hopper has lowered completely, press the CLOSE LATCH button.
SAFETY WARNING!Do not stand near the back of the TurboVac while unloading.
If there is grass stuck in the hopper, donot go in between the hopper and thedoor without setting the safety lock.
Check overhead clearance during use.Clearance is: 7’ 6” for sweeping 8’ 6” for dumping
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Turbo Vac TV60R
Towing
SAFETY WARNING!The Turbo Vac does not meet highwaysafety codes. Tail lights, turn signals andsafety chains must be attached beforetowing on public roadways.
• Two types of ball hitches have been used on the Turbo Vacs: clamp and jaw.• For the clamp-type displayed in the following photograph, close the clamp around the ball and secure with the lock collar. Insert the pin to keep the lock collar in place.
• For the jaw-type displayed in the following photograph, turn the handle until the jaw closes completely around the ball.
• The jack stand should be up whenever the Turbo Vac is connected to a tow vehicle.
• Always use the safety pin to lock the broom lift when towing the unit.
• Tire pressure should be 30-32 psi and equal in both tires.• Make sure the wheel lug nuts are tight.
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Turbo Vac TV60R
Level Hook-Up• For the Turbo Vac to work properly, the frame needs to be level with the ground.• The tongue can be moved up or down depending on which set of holes on the frame are used.
• The hitches on different tow vehicles vary in height, so there are adjust - ments on the hitch and the tongue to keep the Turbo Vac level.
Deck Height• The deck height should be adjusted so that the deck barely touches the grass.
• Deck height is easily adjusted tight- ening or loosening the deck height adjustment tool that is attached.• Make sure that both skid plates (one per side of unit) are adjusted the same so the deck stays level.
Adjustments
POSSIBLEHITCHMOUNTINGLOCATIONS
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Skid Plate
Deck Height Adjustment
Turbo Vac TV60R15
Turbo Vac TV60R16
Remote and Receiver
System OperationPress and hold the power button the trans-mitter until both LEDs turn on, then release. The greed LED will flash rapidly when com-munication has been established. When the receiver is off, the red LED will flash slowly indicating this. With the receiver on, press the corresponding buttons on the transmitter keypad to turn on and off each of the outputs.
Cloning1. On transmitter A (the teacher), press the POWER button, LOWER HOP, and BROOM ON/OFF simultaneously. At this point, both LEDs will flash on the first transmitter.2. On transmitter B (the learner), press the POWER button to turn it on, the press LIFT HOP, LOWER BROOM, RAISE BROOM, and BROOM ON/OFF simultaneously. Both green and red LEDs will begin flashing.3. Release buttons and wait for 1 second or until the green and red LEDs stop flashing on both units. Both transmitters will have the same ID at this point.
Sleep TimeThe transmitter is factory set to turn off (sleep) after 15 minutes. To change the time, the transmitter waits before going to sleep, use the following procedure:
1. On the transmitter, press and hold POWER and buttons 3,4, and 8.2. Release the buttons. At this point, both lights will blink once per second.3. On the transmitter, press one of the follow- ing buttons to adjust the sleep time:
a. 1=15 min. b. 2=30 min. c. 3=1 hr. d. 4=2 hrs. e. 8=sleep disabled
4. Sleep time programming complete.Indicator LightsThe transmitter has two LED indicators, the red BATTERY/DIAGNOSTIC indicator and the green TRANSMIT indicator.
The green TRANSMITTER indicator flashes rapidly whenever there is communication between the transmitter and the receiver.
The red BATTERY/DIAGNOSTIC indicator starts blinking once every second when the battery voltage is low and requires replace-ment. It also blinks when there is a problem with the system in the form of an error code. Refer to the ERROR CODE CHART tables for more information.
Note: To check for low battery, turn the re-ceiver off and leave the transmitter on. If the transmitter red LED continues to blink, the battery is low and requires replacement. If the red LED blinks only when the receiver is on, count the number of blinks and refer to ERROR CODE CHART tables for additional information.
Teach ID CodeTo synchronize a new transmitter and receiv-er together, refer to Fig. 1 and use the follow-ing procedure:
1. Remove receiver cover2. Apply power to receiver3. Place a jumper across the TEACH ID jumper inside the receiver, green LED will go steady inside the receiver. Remove the jumper and store it on one pin.4. To get the transmitter into TEACH ID mode, press and hold the POWER button, LOWER HOP and BROOM ON/OFF.5. Release the POWER button and wait for 1 second or until the green LED goes from steady to blinking in the receiver. Release the other buttons.6. Teach complete
Turbo Vac TV60R17
7. Replace the cover on the receiver.
SpecifiactionsRF Transmit power (EIRP): 10 mWRF Frequency: 902-928 MHzOperating temperature - Radio: -40C to +85CBattery life (min): 30 hours continuous
Vibration: 3G to 200 HzOutputs: 5A maz each (20A system max)
POWER
LIFT HOP LOWER HOP
RAISE BROOM
LOWER BROOM
OPEN CLOSE
BROOMON/OFF
BLOWERON/OFF
R
R
(1)
(3)
(2)
(4)
(5)(6)
(7)(8)
Turbo Vac TV60R
SAFETY WARNING!Before servicing or inspecting the TurboVac, make sure the power source is shutoff and all moving parts have stopped.
SAFETY WARNING!Disconnect the spark plug wire or thenegative battery cable to prevent theengine from being turned on.
SAFETY WARNING!Always wear safety glasses and protectivegloves when servicing the Turbo Vac.
Break-in Service
After the first hour of use:• Check belts. Tighten if needed.• Tighten set screws on bearings.• Check nuts, bolts, and fasteners to see that they are secure. Tighten if needed.• Check hydraulic hoses and fittings for leaks using the method described in the General Safety Guidelines. Tighten or replace if needed.
LubricationTen grease zerks in the following locationsshould be greased daily to reduce wear:
• Hopper door latches (2)
• Broom lift (2)
• Blower shaft (2)
• Rotor shaft (2) - one on each side• Deck Hinge Shaft (2) - one on each side
• Replace the safety shields before operating the Turbo Vac.
Service & Maintenance
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Rotor ShaftDeck Hinge Shaft* Located behind frame and must be turned until its visible.
Turbo Vac TV60R
TV60R-HD Hydraulic Oil Reservoir• The TV60R-HD is equipped with a HY- DAC hydraulic oil filter assembly that is designed for a long service life.• Monitor the needle in the filter indicator daily. The element (Part no. 822002) does not need replaced until the needle is in the red portion of the gauge.
• To replace the element, unscrew the cover, remove the old element and insert the new one.
To add hydraulic oil to a TV60R-HD reservoir:
• For small quantities, simply remove cover and add oil. The oil will seep past the filter element slowly.• For larger quantities, remove the cover and the filter element. Take extra care that no impurities enter the reservoir.• Maintain the oil level in the reservoir between the FILL and ADD marks on the dipstick at all times.
Note: The Turbo Vac is filled at the factorywith biodegradable hydraulic oil. Mixing withregular oil will reduce biodegradability.
SAFETY WARNING!Escaping hydraulic fluid under pressurecan penetrate skin and cause seriousinjury or death.
Hydraulic System• The hydraulic system of the TV60R- HD is filled at the factory with Crown AW46 hydraulic oil that has an ISO of 46. • The TV60R-HD has a 10 micron, beta rated hydraulic oil filter designed for long life.
The following list of hydraulic fluids are com-patible and can be mixed with Crown hydrau-lic fluid. MIXING OTHER OILS THAT ARE NOT INCLUDED ON THIS LIST COULD CAUSE GELLING AND DAMAGE TO THE HYDRAULIC COMPONENTS. If another type of oil is desired, then the system must be completely drained and flushed first.
Appropriate replacements: ISO 46: Recommend for running in ambient air temperatures of 32°F-110°F, and it con-tains a kinematic viscosity rating around 46 cSt at 40°C. (1cSt = 1mm²/s)• Mobil DTE 25• Mobil DTE 15M• Amoco Rykon Premium Oil ISO 46• Chevron Rykon Premium Oil ISO 46• Conoco Hydroclear AW MV 46• Exxon Univis N 46• Pennzoil AWX MV 46• Shell Tellus T 46• Texaco Rando HDZ 46
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Turbo Vac TV60R
TV60R-HD Hydraulic Oil Cooler• Make sure that the oil cooler assembly is kept free of debris. Clean as neces- sary.
Remote Control• If the remote control transmitter or receiver should ever be replaced, the dip switches must be set so that the two components match.
Blower Liner• Regularly inspect the blower liner in the blower housing for wear.• If the blower liner wears excessively, damage may result to the blower housing.• The blower liner is a wear item and is not covered under warranty.• Sandy conditions will shorten the life of the blower liner.
To check the blower liner:• Raise hopper and set the safety lock as shown in the General Safety Guide lines.• Check the blower liner located around the inside of the blower housing.
• If the blower liner is damaged or worn through, replace it before damage is done to the blower housing.
SAFETY WARNING!Before attempting to inspect the liner,make sure the power unit is turned off, theunit has come to a complete stop, and thespark plug wire has been removed.
When working under the hopper thecylinder safety lock should be engaged toprevent the hopper from falling.
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RECEIVER
TRANSMITTER
Turbo Vac TV60R
Return Air Screens
• The return air screens do not require cleaning on a regular basis.• Material that sticks to the screens dur- ing operation will fall off when the blower is stopped. However, if debris is extremely wet or muddy, plugging may occur.• If there is a noticeable decline in ability to pick up debris, visually inspect screens for clogging and clean, if nec- essary.• The return air screens may be cleaned with a broom or water hose, and may be removed, if necessary.
SAFETY WARNING!When it is necessary to get between thehopper and the hopper door, set the doorprop to avoid being pinched.
• To set door prop, pull the door open andinsert prop into the pre-cut hole in door.
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Turbo Vac TV60R
Crown AW46 or equivalentUse only biodegradable oil;
Change filter element when needle isin red portion of gauge.*Clean as necessary.Tighten or replace if necessary.See Service & Maintenance Section.Inflate to 30-32 psi.
20 gallons
TV60R-HD Service Schedule
DailyCheck hydraulic oil level………….......................................
Check hydraulic oil filter indicator……………………………
Check hydraulic oil cooler…………………………………… Visually inspect belts, bolts, fittings, and hoses …………..Grease…………………………………………………………. Check tire pressure……………….…………………………..
Annually or 500 HoursChange hydraulic oil………………………………………….
• The TV60R-HD is equipped with a Hydac, 10 micron, beta rated, hydraulic filter and isdesigned for a long service life. When the hydraulic oil is warm and the indicator needle is in the red portion of the gauge, the filter needs to be changed.
Standard Torque Chart
SAFETY WARNING!Refer to the Standard Torque Chart when-ever bolts, nuts or screws are tightened.
Size In-Lbs Ft-Lbs N-m
No. 10-24 25-35 5-7 2.8-4.0
¼ in. 60-80 18-20 7-9 5/16 in. 120-140 28-30 14-16
3/8 in. 340-360 64-74 24-27
½ in. 126-150 90-100
Note: When tightening two or more fasteners on the same part, DO NOT tighten the fasteners completely one at a time. To avoid distortion, first tighten all fasteners in sequence to one-thirdof torque value, then tighten to two-thirds of torque value, then tighten to full value.
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Turbo Vac TV60R 23
Hydraulic System:
Problem: What to Check:
Hydraulic function will not respond or • The RF receiver or transmitter mayhold its position. be malfunctioning. • Hydraulic cylinder seals may be worn and in need of replacement.
Troubleshooting
Turbo Vac TV60R
Turbo Vac TV60R
Parts
Turf Sweeper
R
Turf Sweeper
RTV60R-HD
Turbo Vac TV60R
Turbo Vac TV60R
PARTS SECTIONStructure Frame Assy....................................................... Wheel Assy....................................................... Deck Arms Assy................................................ Attaching Deck Arms......................................... Fan Housing..................................................... Air Return.......................................................... Fan Housing Assy - Liner & Flap...................... Fan Housing Installation................................... Hopper and Door.............................................. Air Return Screens........................................... Guards & Shields.............................................. Decals...............................................................
Hydraulics Hydraulic Schematic......................................... Hydraulic Reservoir.......................................... Hydraulic Pump Assy........................................ Oil Cooler Installation....................................... Fan Drive Hydraulics........................................ Deck Drive Hydraulics...................................... Fan and Deck Valves........................................ Implement Valve............................................... Implement Drive Hydraulics..............................
Electrical Remote and Receiver....................................... Wiring Schematic..............................................
Attachments Verticut Rotor.................................................... Verticut Rotor w/ Carbide Tip Baldes................ Ringer Rotor..................................................... Broom Rotor.....................................................
Table of Contents
1.11.21.31.41.51.61.71.81.91.101.111.12
2.12.22.32.42.52.62.72.82.9
3.13.2
4.14.24.34.4
Turbo Vac TV60R1.1
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NOTES
Harper Industries, Inc.151 E. Highway 160Harper, KS 67058
Website: www.harperindustries.com
Telephone: 620-896-7381Toll-Free: 800-835-1042Fax: 620-896-7129
E-mail: [email protected]
