Turbo Jet Manual English Current-1

8/17/2019 Turbo Jet Manual English Current-1

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IMPIANTI MONOSTUDIO E

CENTRALIZZATI AD UMIDO

CON TURBO-JET modular SEMI-WET SINGLE-SURGERY AND CENTRALIZED SYSTEMS WITH

TURBO-JET modular

INSTALLATIONS MONOSTUDIO ET CENTRALISÉES À HUMIDE AVEC

TURBO-JET modular

ZENTRAL UND FÜR EINEN BEHANDLUNGSTUHL

KOMBI-ABSAUGANLAGEN MIT TURBO-JET modular

INSTALACIÓNES DE ASPIRACIÓN MONOESTUDIO Y CENTRALIZADOS

DE HÚMEDO CON TURBO-JET modular

• MANUALE ISTRUZIONI

• INSTRUCTIONS HANDBOOK

• MANUEL D'INSTRUCTIONS

• GEBRAUCHSANWEISUNGEN

• MANUAL DE INSTRUCCIONES

CATTANI S.p.A.


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INDEX

SEMI-WET SINGLE-SURGERY ANCENTRALIZED SYSTEMS WITHTURBO-JET modular

— GENERAL RUNNING DATA 50 Hz .................................................

— GENERAL RUNNING DATA 60 Hz .................................................— INTRODUCTION ...........................................................................— SIGNALS ......................................................................................— GENERAL FEATURES ..................................................................— ELECTRICAL CONTROL PANELS AND TECHNICAL ROOM


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General running data 50 Hz Dental aspirator

Alternating current

E thi

IEC 417-

IEC 417

Protection against direct or indirect contact type

Protection against humidity

Use

Type of appliance

Insulation class

Rated current

Rated voltage

Model

Rated frequency

Output power

Maximum flow

Maximum operating head for continuous service

Sound pressure w/o box**

Sound pressure with box**

Sound pressure with sound-proof box**

TURBO-TECNO modular

TURBO-TECNO modular

*TURBO-JET 1

modular

4 A

B

S1

common

50 Hz

0,42 kW

650 l/min

1500 mm H

2 O

61 dB (A)

230 V

B

58 dB (A)

52 dB (A)

*TURBO-JET 2

modular

6,1 A

B

S1

common

50 Hz

0,8 kW

650 l/min

65 dB (A)

230 V

B

61 dB (A)

56 dB (A)

2600 mm H

2 O

TURBO-TECNO 2V

modular

11,4 A

B

S1

common

50 Hz

1,5 kW

1500 l/min

68 dB (A)

230 V

B

64 dB (A)

60 dB (A)

2600 mm H

2 O

8,1/4,7 A

B

S1

common

50 Hz

1500 l/min

68 dB (A)

B

64 dB (A)

60 dB (A)

1,5 kW

2600 mm H

2 O

TURBO-FLUmodular

50 Hz 50 Hz 50 Hz

230 V 230 V

8,3 A 12,3 A

B B B

S1 S1 S1

common common commo

B B B

0,95 kW 0,95 kW 1,7 kW

1400 l/min 1400 l/min 2100 l/mi

1750 mm H

2 O

1750 mm H

2 O

2000 mm H

2 O

64 dB (A) 64 dB (A) 65,5 dB (A

60 dB (A) 60 dB (A) 63 dB (A

— — —

3 230/400 V

5,6/3,2 A

3 230/400 V

TURBO-TECNO 2V

modular


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* The motor is protected by a thermal device .

This appliance cannot work in contact with a fl ammable anaesthetair, oxygen or nitrous oxide.

Different frequencies and voltages can be supplied on request .

** Sound pressure level tested (with canalized air) according to ISO(E) regulation

*TURBO-JET 1 modular

4,6 A

B

S1

60 Hz

0,52 kW

750 l/min

1500 mm H

2 O

230 V

B

*TURBO-JET 2 modular

7,1 A

B

S1

60 Hz

0,92 kW

900 l/min

230 V

B

2600 mm H

2 O

B

S1

60 Hz

1600 l/min

B

TURBO-TECNO 2V modular

1,75 kW

2800 mm H

2 O

22

6

10

2

23

m

68,

—

—

—

—

—

—

—

—

TURBO-TECNO

modular

60 Hz

11,7 A

B

S1

B

1,15 kW

1600 l/min

2000 mm H

2 O

67 dB (A)

—

—

230 V

60 Hz

6,4/3,7 A

B

S1

B

1,15 kW

1600 l/min

2000 mm H

2 O

67 dB (A)

—

—

3 220/380 V

3 220/380 V

9,9/5,7 A

—

TURBO-TECNO

modular TU

mModel

Protection against direct or indirect contact type

Protection against humidity

Use

Type of appliance

Insulation class

Rated current

Rated voltage

Rated frequency

Output power

Maximum flow

Maximum operating head for continuous service

Sound pressure w/o box**

Sound pressure with box**

Sound pressure with sound-proof box**

common common common common common co

General running data 60 Hz Dental aspirator


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Introduction

This is meant to illustrate the appliances, the systems, to explain thand maintenance, and to inform users about hazards and necessafor preventing accidents.In order to avoid any misunderstanding it is useful to clarify the diffe

air, wet and semi-wet systems.• With an air system, only air runs through the aspiration piping and thcreates a vacuum by means of an air-ring vacuum pump.

• With a wet ring system, the fl uid running through the aspiration pipiaspirated liquids and air, while the ring inside the pump is createdby liquid.

• A semi-wet system is a combination of the above systems: aspiratedwith air fl ows inside the piping (as in wet-ring systems) but the asan air-ring one.

In short:• in the dry version, only air fl ows in the piping and in the pump;• in the wet version, liquids fl ow in the piping and in the pump;• in the semi-wet version, liquids fl ow in the piping and air through

Signals

Electrical shock risk: also 230 V can lead to death

Biological danger, risk of infections from epidemic diseases

High temperature

General danger sign


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General features ( fi g. 2-3-5-6-6/A-6/B-7/A-7/B-8-9 page 51-52-53-

Air systems are particularly suited for dental surgeries where the main practwhilst, on the other hand, wet systems are more suitable for dental surgsemi-wet systems are suitable for both applications. Derived from the syntwo systems, the semi-wet is the newest dental aspiration system is likeits ef fi ciency) to outlive them. The range of small semi-wet centralized syTurbo-Jet 1 modular and Turbo-Jet 1 modular UK version, recommended Turbo-Jet 2 modular, suitable for two surgeries, Turbo-Tecno modular and Turare recommended for three and four surgeries respectively, Turbo-Tecno Turbo-Flux 2V modular are also for three and four surgeries.

The recommended number of surgeries is not binding as it depenvariables; diameter of the tubes, distances, number of curves and typsee diagrams 2-3-5-6-6/A-6/B. Machines with double fan: Turbo-Jet 2 modu2V modular and Turbo-Flux 2V modular cover considerable distances therelosses. It is not possible to express this distance in metres as the power loson the number of curves, diameter of tubes and the siphons or counterslopThe aspiration units of the semi-wet systems comprise an air ring fan,air-water centrifugal separator, fi g. 9-det. 3 and a control panel, fi g. 9-

available with or without box, (dimensions fi g. 2-3-5-6) axonometric drawinTurbo-Tecno 2V and Turbo-Flux 2V are equipped with a thermostaticvalve: the valve opens when the temperature is too hot.All models can be supplied with deadening box.As for other parts, (shutting valves, tip supports, amalgam separators, esame used for air or wet systems and work in the same way.

Electrical control panels and technical room Electrical shock risk: also 230 V can lead to death

Compulsory direction of fl ow and of rotation

It is advisable to install suction units, compressors, electric panels conoperations, separator tanks with draining pumps, and amalgam separequipped technical room.

Advice and prevention ( fi g. 10 page 58)

Keep the technical room clear of anything that is not related to the machtherein, taking special attention of fl ammable materials; make sure that f f i f i fl bl l i i I ll k


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against sprinkles and accidental contacts with infected parts; ensure tinspection is carried out on machines in operation or on ones connecteMachine casing is not only a means to reduce noise level but also a pr

accidental contacts and (infected) spray of machines under pressureinstallation must be carried out by a specialist, duly trained and equipped witools. The installer must refer to the appliance manual to carry out the machto instruct users on use and routine maintenance. Engineers duly trained anthe necessary tools must carry out technical maintenance.Make sure that periodical checks are carried out on systems and equSuch an inspection is not only a means to prevent the surgery fromand to check its operating conditions, but it is a proper way to prevenfi

res (according to Italian law 626).Air exhausted from the aspiration units pollutes and heats up therecommended to sterilise it, by means of an absolute fi lter (det. Aconvey it outside.Controls and light signals (remove to the secretary room or to another roa general danger warning or a failing-machine-one; if the signal is on, chefor an authorised engineer): working hour-meter, machine-on signal, tensiochecking, temperature checking, light signal test.Light and sound signal for serious breakdown: stop of an aspirat

temperature exceeding 35 ° C, stop of a draining pump or full tank.Wherever a separate technical room cannot be installed, a reliable solution( fi g. 10) is also manufactured in a soundproof and refrigerated version. Brule, a combination of aspiration unit, compressor and control panels; cabled and tested by the manufacturer, therefore the installer is only lialocating and plugging the system.

Piping layout ( fi g. 1 page 50) The diameter of the main duct (or collecting pipe A) must be proportionathe aspiration unit. Branches (B) from the surgeries will be connected tby means of 45 ° connections (C) bent towards the surgeries.Where necessary, inspection holes (D) should be included in the pinspection inside aspiration piping. As a rule, the location of the pipinwith the laws of physics on the dynamics of fl uids into a pipe.A slope of the piping towards the pump will facilitate its functioninsame level will give no problems, but counter-slopes compromiproportionately to the gradient of the slopes. In liquid and semi-wesiphons and counterslopes in the tubes cause stoppages in sucpiping is installed, it is advisable to carry out a tightness test: all ouclosed up, the piping should be put under slight pressure and checkedinstrument; pressure must remain steady. An electrical cable for low-


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support is suf fi cient. Aspirated fl uids, entering the Turbo-Jet modular (main duct, enter (inlet 5) the separation centrifuge where liquids are air: liquids are drained into the waste line (outlet 6) whilst the air drawn

exhausted outside (outlet 4).Certi fi ed bacteriological fi lters are available on request to fi lter exhamalgam separator can be connected to outlet ( fi g. 8 det. 8).The centrifugal separator ( fi g. 9 det. 3) starts earlier than the turbinetime interval allows for any liquids accumulated inside the separatoout before aspiration starts up. In all Turbo-Jet modular, Turbo-Tecno modular and Turbo-Flux modular singl48-B circuit, a timer that can be adjusted from 10 to 120 seconds ( fi g. 11 pa

aspirator on when the machine is being switched off. This timer is particulamachines that are installed at a lower fl oor with respect to the dental unit lis to drain the liquid present or arriving at unit stop. To this end, make availeven with the cannulas in resting position, this opening will assist the drainA light signal ( fi g. 11 page 59) informs on the operation of the centrifugaout-of-tolerance absorptions the aspirator stops. In the AC 48-B circuit, athe pickup current is prearranged and it can be enabled in presence of aspiration units. If the liquid level in the centrifugal separator rises above tsuction unit stops and re-starts automatically when the level has returned

anomaly persists the unit fi nally stops.When the counterslope pipes are fi lled with liquid, the air way is obstaspirator stops during the operating phase; if the obstruction persistsunit operates a self-rescue system and stops. To re-operate the aspiraequipment off and then on again; if this condition reoccurs, act on the pcounterslopes. Any small pools of liquid formed can also be corrected by centrances even with the cannulas in resting position and straining valves cloThe two separate devices, centrifugal separator and turbine, can be i

different levels (besides the above solution), which is a very signi fi canThe user has the right to be taught on the use of the system directly by tthe manufacturer. Theory teaching and practice should be carried ouappliances/systems, to avoid contamination risks.For further information, address to the Concessionaire or to the Manufactur

General warnings and biological danger ( fi g. 9 page



Before starting any servicing operation on appliances that have been uPuli-Jet or with other suitable substance Disconnect the appliance from


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Maintenance to be carried out by the surgery staff( fi g. 2-3-7/A-7/B-8-10 Page 51-52-55-56-57-58)


General danger sign

High temperature

Before servicing, follow the instructions given at : “ Signals and warningand biological danger ” . After each surgical operation or after leng

rinse the system thoroughly by aspirating large quantities of clear waof each working day, clean and sanitize the system by aspiratof warm (50 ° C) water and Puli-Jet, prepared according to theReplace dirty fi lters ( fi g. 7/A-7/B-8-10 det. A). Aspirate the solutio“ Pulse Cleaner ” , which will create the necessary turbulence to optiand to drain off the debris.In the morning, before starting to work, make sure that antifoaming sare placed in the tip support fi lter. Using products other than those recommanufacturer may affect the functioning of the system and cause failureClean or replace the secretion fi lter (indicated at pages 51 and 52“ secretion inlet ” and at pages 57 and 58 with detail A). Any possible amin the fi lters must be collected in accordance with ISO norm 11143 aauthorised disposal companies, as this is a toxic, harmful and contamin

Maintenance and periodical inspections to be car

authorised engineers ( fi

g. 7/A-8-9 page 55-57-58)



High temperature

• Before operating, follow the instructions given at: ” Signals and “ Notice and biological danger ” .

• Address to engineers authorised by the manufacturer and use origionly. The manufacturer will not consider as under guarantee any appwith by non-authorised engineers.

• Test suction by measuring capacity and head; a limited performaby something that must be removed: clogging caused by bacterial p


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also check the luminous warning lights of these signals in the secretaother controlled premises. Suggest their installation if not present.

• Check temperature in the machine room, min. + 5 ° C max. + 35 ° C.

• In case of previous tampering, restore original con fi guration.• Only use original spare parts.• Do not change the system and its functions.• If any electrical part is replaced, test the system in compli

CEI EN 60204-1 regulation.• Verify training of the surgery staff charged with routine maintenance. If any amalgam separator (Hydrocyclone) is installed, as shown o

ask for the manual “ Hydrocyclone and its applications ” .

Important notice • Appliances are guaranteed for a year from the date of sale, pro

guarantee card addressed to the factory is returned with date of saand customer ’ s name.

• Guarantee and manufacturer ’ s liability cease when the aptreated with products unsuitable or different from those recomm

manufacturer; are improperly used; are tampered with operations of apersons unauthorised by the manufacturer.

• The manufacturer, concessionaires, agents, and authorised encustomers ’ disposal for advice and assistance and to supply literatuand anything useful.

• The manufacturers reserves the right to modify the products for techn and functional reasons or for problems due to the availability of semi fi n

without prior notice.

• On the web-site: www.cattani.it you can fi nd our updated manuals. We suggest to consult them especially as for safety updating.

Transport and storage

• Packed equipment can be transported and stored at a temperatu -10 ° C to + 60 ° C.• Packages must be kept away from water and splashing and cannot to

humidity >70%.• Packages with the same weight can be stored in piles of three only.

Transport of second-hand appliances


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ø 40

FD

TURBO-JET 3 modular

TURBO-JET 1 modular

ø 40ø 40

ø 3 0

ø 30

ø 40

ø 3

0

E

C

A

C

D

A

B

B

B

C ø

3 0

B

C

Italiano English Francais Deutsch


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TURBO-JET 1 modular CARENATO INSONORIZZATO

TURBO-JET 1 modular WITH BOX AND SOUND PROOF PANE

TURBO-JET 1 modular

TURBO-JET 1 modular SCARENATO

TURBO-JET 1 modular WITHOUT BOX

570110

Curve aspirazione senza Idrociclone

Aspiration diagrams (without Hydrocyclone)

Curve aspirazio

Aspiration diagrams (

CON IDROCICLONEWITH HYDROCYCLONE

0 150 300 4l/min

0 20 10

500

1000

1500

2000

2500

3000

0

1750

1250

750

m m

H 2

O

0 150 300 450 600 750l/min

0 20 30 504010m3 /h

500

1000

1500

2000

2500

3000

0

1750

1250

750

60 Hz50 Hz

m m

H 2

O

m3 /h

110USCITA SECRETI

DEBRIS OUTLET

3 5 5

2

1 2 0

2 3 5

552

200215125

2 7 5

8 0

ENTRATA SECRETIDEBRIS INLET

445



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TURBO-JET 2 modular CARENATO INSONORIZZATO

TURBO-JET 2 modular WITH BOX AND SOUND PROOF PANE

TURBO-JET 2 modular

TURBO-JET 2 modular SCARENATOTURBO-JET 2 modular WITHOUT BOX

530CON IDROCICLONEWITH HYDROCYCLONE

Curve aspirazione senza IdrocicloneAspiration diagrams (without Hydrocyclone)

Curve aspirazioAspiration diagrams (

m m

H 2

O

0 150 300 450 600 750 900l/min

0 20 30 5040 6010m3 /h

500

1000

1500

2000

2500

3000

0

1750

1250

750

60 Hz50 Hz

0 150 300 450

0 20 10

500

1000

1500

2000

2500

3000

0

1750

1250

750

m m

H 2

O

l/min

m3 /h

110

CON IDROCICLONEWITH HYDROCYCLONE

USCITA

ARIA

ESPULSA

EXHAUSTED

AIR OUTLET

ENTRATA SECRETIDEBRIS INLET

USCITA SECRETI

DEBRIS OUTLET

552

445

2 7 5

212215125

8 0

302 88,5

1 2 0

2 3 5

6

80



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TURBO-TECNO modular

Curve aspiraziosenza IdrocicloAspiration diag(without Hydro

Curve aspirazionecon Idrociclone

Aspiration diagrams (with Hydrocyclone)

TURBO-FLUX modular

m m

H 2

O

0 150 300 450 600 750 900 10l/min

m3 /h 0 20 30 50 40 6010

500

1000

1500

2000

2500

3000

0

1750

m m

H 2

O

0 150 300 450 600 750 900 1050 1200 1350 1500 1650 l/min

0 20 30 50 80 10040 60 907010m3 /h

500

1000

1500

2000

2500

3000

0

1750

60 Hz50 Hz

m m

H 2

O

500

m3 /h

1000

1500

2000

2500

3000

00 20 30 50 80 10040 60 9010 70 110 120 130 14

2250

60 Hz50 Hz

0 150 300 450 600 750 900 1050 1200 1350 1500 1650l/min 1800 1950 2100 2250 2

O3000



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Curve aspirazionsenza IdrocicloneAspiration diagra(without Hydrocy

Curve aspirazione

con IdrocicloneAspiration diagrams (with Hydrocyclone)

TURBO-TECNO 2V modular

TURBO-FLUX 2V modular

0 1 50 30 0 4 50 6 00 75 0 9 00 10 50 1 20 0 1 35 0 15 00 1 65 0

0 10 20 30 40 50 60 70 80 90 100

60 Hz50 Hz

m3 /h

l/min

m m H 2 O

0

500

1000

1500

2000

2500

3000

0 1 50 30 0 4 50 60 0 75 0 9 00

0 10 20 30 40 50 m3 /h

l/min

m m H

2 O

0

500

1000

1500

2000

2500

3000

m3 /h

l/min

m m H

2 O

0

500

1000

1500

2000

2500

3000

0 1 50 3 00 4 50 6 00 7 50 9 00 1 05 0 12 00 1 35 0 15 00 1 65 0 18 00 1 95 0 21 00 2 25 0 24 00 2

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 1

60 H50 H

O



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TURBO-TECNO modular

TURBO-TECN

TURBO-TECNOm o d u l a r

V

W

A R T I C O L O N°

C A T T A N I S . p . A . P a r m a

560

620550

560

620


590

620550

560

A R T I C O L O N°

C A T T A NI S . p. A.P ar m a

B

V

W

A R T I C O L O N°


A


Prima di sostitu ire

Prima di sostituir e

Prima di sostituire



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TURBO-FLUX modular

TURBO-FLU

TURBO-FLUXm o d u l a r

V

W

A R T

I C O L O N°



560

620570 560

620

590

620570


Prima di sostituire

Prima di sostituire

Prima di sostitu ire

V

W

A R T I C O L O N°


A



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Prima di sostituire

W

ARTICOLON°

CATTANI S.p.A.Parma(Italy)

V

TURBO-J

ET 1mod

ular

Prima di sostituire

ESEMPIO DI SEPARATORE D’AMALGAMA MODELLO ISO

SU TURBO-JET modular

ISO AMALGAM SEPARATOR INSTALLED

ON TURBO-JET modular

TURBO-JET 2 modular

TURBO-JET 1 modular

A

8

TURBO-JE



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TURBO-JET 1-2 modular SCARENATO

TURBO-JET 1-2 modular WITHOUT BOX

2 5 3

1 - MOTORE

MOTOR

2 - GIRANTE

TURBINE

3 - SEPARATORE CENTRIFUGO

CENTRIFUGAL SEPARATOR

4 - USCITA ARIA ESPULSA

EXHAUSTED AIR OUTLET

5 - ENTRATA SECRETI

DEBRIS INLET

6 - USCITA SECRETI

DEBRIS OUTLET

7 - CENTRALINO ELETTRICO

CONTROL PANEL

4



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C 14

LD1

SW2

SW1

S

W3

LD3 LD4

F1

C15

D1 RV1

J2

LD2

J3

10987654321 11 12 13 14 15 16

R2

R3

R1

LD6 LD5

R21D5

R12

PEPE

U7

AC 4

U6

0 24

Pe

24 V. TR

-ac- -ac-

230 V.

C o n s e n s o - A l l c l

e a r s i g n a l

A s p i r a z i o n e - S u c t i o n

R i u n i t o - D e n t a l U n i t

C o n t a

t t o N . A . -

U s u a l l y

o p e n c o n t a c

t

A s p i r a z i o n e - S u c t i o n

C o n t a t t o N . C . -

U s u a l l y

c A l l a r m e - W

a r n i n g

M O T O R E

M O T O R

C E N T R I F U G A

C E N T R I F U G A L U N I T

SETTAGGIO TEMPORIZZATOR

DIP SWITCH SW2 TIMER SETT

10 Sec.OFFOFF

12

SCHEMA ELETTRICO AC 48-B

AC 48-B ELECTRICAL DIAGRAM

M O T O R E

M O T O R

DESCRIZIONE FUNZIONI LED DI SEGNALAZIONE

DESCRIPTION OF FUNCTIONS OF SIGNAL LED

LD1Presenza linea 24 V. acac 24 V feeding line On



21/21

E d .

N O V .

2 0 0 2

©

1 1 / 0 2

ITALIAN PATENTS OR PATENT APPLICATIONS:

CATTANI: 1201707 - 1234828 - 1259318 - 1.187.187 - 1253460 - 233634 - 2337706 -1294904 ESAM: 1225173 - 1253783 - 0791751

FOREIGN PATENTS OR PATENT APPLICATIONS:

CATTANI: AU 546.143 - US 4,386,910 - US 4,787,846 - US 5,039,405 - US 5,002,486 - AU 580839 - US 4,684,345 US 5,330,641 - AT 0040181 - CH 0040181 - DE 0040181 - FR 0040181 - GB 0040181 - LU 0040181 - SE 0040181CH 0211808 - DE 0211808 - FR 0211808 - GB 0211808 - SE 0211808 - DE 0335061 - ES 0335061 - FR 0335061GB 0335061 - AT 0557251 - DE 0557251 - ES 0557251 - FR 0557251 - GB 0557251 - DE 0638295 - DK 0638295 ES 0638295 - FR 0638295 - GB 0638295 - NL 0638295 - SE 0638295 - US 6,083,306 - US 6,090,286 - US 6,022,216 ESAM: US 4,948,334 - DE 0351372 - ES 0351372 - FR 0351372 - GB 0351372 - EP 0791751 - US 5,779,443 - CH 0791751DE 0791751 - ES 0791751 - FR 0791751 - GB 0791751 - PT 0791751 - AU 93321 - ES 107358 - FR 222.394/395

PENDING PATENT

CATTANI: IT M098A000019 - IT M098A000119 - EP 99830010.7 - EP 99830011.5 - EP 99830250.9 - EP 00830491.7 IT M099A000165 - US 09/624,182

CATTANI S.p.A.VIA NATTA, 6/A - 43100 PARMA - ITALYTEL: +39 0521 607604 - SALE DEPT. FAX: +39 0521 607628PURCHASING DEPT. FAX: +39 0521 607855 - ACCOUNTING DEPT. FAX: +39 0521 399966

http://www.cattani.it Email: [email protected]

ESAM S.p.A.

VIA NATTA, 4/A - 43100 PARMA - ITALYTEL: +39 0521 607613 - SALE DEPT. FAX: +39 0521 607628

PURCHASING DEPT. FAX: +39 0521 607855 - ACCOUNTING DEPT. FAX: +39 0521 399966http://www.esam.it Email: [email protected]

Turbo Jet Manual English Current-1

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