Turblex - Bulletin 2000

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  • Intelligent Air.

    Single-Stage integrally geared CompreSSor teChnologieS

  • 2C o m p r e S S o r C o m p o n e n t S

    Compressor Meets the demands for high efficiency and

    maximum regulating range. Electric linear actuators precisely

    move the inlet guide vanes and variable diffuser vanes to

    automatically and continuously optimize efficiency and

    vary flow.

    Gearbox Speed increasing gearbox is integral with

    the compressor.

    Driver Compressors can be driven by electric motors,

    internal combustion engines, or steam turbines.

    Coupling and OSHA Guard Torsional analysis dictates

    the type of coupling to provide the longest life with

    lowest maintenance.

    Base/Oil Reservoir The compressor/gearbox, driver, and

    oil lube system are mounted on a common, rigid base.

    Lube oil reservoir is integral within the base.

    Lube Oil System Electric and mechanical oil pumps, oil/

    water cooler, oil filters, and piping are skid mounted.

    Inlet Filter/Silencer Two-stage filter provides maximum

    filtration to protect downstream underwater air diffusers.

    Valves A variety of isolation and performance-enhancing

    valves can be provided with any Turblex system.

    Local Control Panel Designed for monitoring and

    controlling Turblex compressors. The panel can be skid

    or remote mounted.

    Instrumentation Tailored to customer requirements and

    comes factory pre-wired to the control panel.

    Isolation Mounts Isolates the compressor from the floor.

    fig.1: Compressor Components

    Discharge Cone/Silencer

    Blow-off Butterfly Valve

    Blow-off Valve Silencer

    Air Compressor and Gearbox

    Inlet Silencer

    Inlet Filter

    Inlet TransitionShroud

    Coupling and OSHA Guard

    Lube Oil Cooling Components

    Main Drive Motor

    Operator Interface

    Local Control Panel

    Vibration Isolators

    Base/Oil Reservoir

    Discharge Check Valve

    Discharge Butterfly Valve

  • 3t h e t u r b l e x a d va n ta g e

    The Turblex single-stage, integrally-geared compressor

    is the worlds most efficient. With thousands of units

    operating worldwide, it has developed an unparalleled

    record of long-term reliability and maintenance-free

    performance. In fact, the Turblex single-stage compressor

    is so efficient that most older compressor installations can

    be replaced by Turblex units with the cost of replacement

    recovered in a few short years by power savings.

    Variable flow with turndown to 45% (or less) at

    constant speed.

    a d va n ta g e S a n d C a pa C i t y

    Highest efficiency is automatically and continuously

    maintained over the entire turndown range, including

    off-design ambient temperatures and pressures where

    units most often operate.

    High-quality bearing construction results in exceptionally

    long life with minimal maintenance.

    Guaranteed oil-free air delivery.

    Compact design saves floor space and facilitates the

    replacement of older, less efficient compressors.

    fig. 3: Capacity of this integrally geared unit is 140,000 scfm, 10.4 psig,

    7,000 Hp motor.fig. 4: Operating in a sulfur recovery process, this separate gearbox unit

    produces 200,000 scfm, 7.7 psig, 7,500 Hp.

    acfm x 10 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90

    KA2 KA5 KA10 KA22 KA44 KA66 KA80 KA100

    5

    10

    15

    20

    25

    30

    35

    40

    45

    Diff

    eren

    tial

    Pre

    ssur

    e (p

    sig

    )

    3

    fig. 2: Air capacity vs. differential pressure

    h i g h C a pa C i t y C o m p r e S S o r S

    Compressor air requirements that exceed 60,000 scfm per

    unit employ large unit construction with enhanced support

    structure for the larger volute casing. Depending on

    capacity and size, the unit may be fitted with an integral

    or separate gearbox.

  • 4a e r o d y n a m i C d e S i g n

    All components in the air stream are aerodynamically designed to

    minimize turbulence, thus streamlining flow through the compressor.

    i n t e r n a l S

    fig.7,8: Turblex impellers are milled from solid, forged billets of the highest grade aircraft

    alloy, using five axis, numerically-controlled milling machines. The exact impeller shape is

    determined from a computerized database of thousands of previously tested compressors

    and ongoing aerodynamic design improvements. Thus, each new impeller incorporates all

    previous test data, ever-increasing the overall efficiency.

    fig. 9: Flow control is achieved by adjusting 17 to 21

    non-symmetrical airfoil shaped diffuser vanes (VD),

    arranged radially around the periphery (discharge side)

    of the impeller.

    fig. 6: Inlet air is continuously and automatically pre-rotated

    by 13 to 24 non-symmetrical airfoils, arranged radially

    around the concentric inlet, thus maximizing efficiency

    throughout the operational range. The vanes are

    supported at both ends, an unusually strong and

    long-lasting configuration.

    Variable Inlet Guide Vanes

    Variable Diffusers

    fig. 5 (below): The aerodynamically designed concentric (annular) air inlet cavity decreases

    in cross-sectional area as air approaches the impeller. In concert with the variable inlet

    guide vanes (IGV), this geometry creates a whirlwind effect, pre-rotating and uniformly

    accelerating the air approaching the impeller.

    Impeller

  • 5Shaf

    t Po

    wer

    (HP)

    x1000 SCFM

    10987

    500

    400

    300

    200

    65432

    Turndown Range

    Requires Blow-off toReduce Capacity

    Turblex Power Curve

    IGV-only Power Curve

    PowerSavings

    Pres

    sure

    (psi

    g)

    12

    11

    10

    9

    8

    7

    6

    DesignPoint

    DesignPressure Point 1

    Turblex Surge Line

    IGV-onlySurge Line

    80

    70

    60

    50

    40 50 60 70

    Capacity (%)

    Isen

    trop

    ic E

    ffic

    ienc

    y (%

    )

    80 90 100

    Dual-Point ControlIGV Single-Stage

    PredominateOperating Range

    Direct Drive w/VFD Control

    Positive Displacement w/VFD

    Multi-Stage

    p e r f o r m a n C e S u p e r i o r i t y

    Figure 10 illustrates the unusually efficient output of

    the Turblex compressor. A unique dual-point control

    operational model combines the efficiency optimizing

    inlet guide vanes (IGV) with a set of variable diffuser vanes

    (VD). These dual vanes simultaneously and continuously

    modulate. An algorithm, contained in the programmable

    logic controller (PLC) of the local control panel (LCP), is

    responsible for directing modulation of these variable

    vanes, based on changes in inlet temperature, differential

    pressure, and discharge capacity. These are the three

    variables that affect machine efficiency.

    p e r f o r m a n C e

    fig. 10: Efficiencies of various blowers/compressors. Dashed curve illustrates where

    turndown may be limited.

    fig. 11: Performance curves for the same application using inlet

    guide vane or inlet butterfly valve capacity control (blue lines)

    are compared to a Turblex dual vane unit (red lines). In this case,

    the end-user required operation to 37% of maximum capacity.

    The inlet guide vane unit would have been required to blow-off

    air to avoid surging in the lower range (to the left of Point 1). The

    Turblex unit was not only able to turn down to this low volume,

    but was more efficient over the entire turn-down range.

    As illustrated in figure 11, the Turblex dual vane compressor

    has a performance curve (red lines) that is very steep

    (almost vertical) and backward leaning as pressure rises

    to surge. Only small changes in capacity occur as pressure

    changes. This is an important advantage, especially in

    process applications where the same mass flow of air is

    required over wide pressure changes [e.g. sequencing

    batch reactors (SBR)]. Secondly, the dual vane surge

    curve is almost flat across the entire turndown range of

    100-45%. This provides very stable control at highest

    efficiency across the entire turndown.

  • 6Labyrinth & SealFast ShaftBearings

    Slow Shaft MechanicalOil Pump

    Oil Reservoir

    Variable DiffusersImpeller

    Inlet Guide VanesInlet Air Flow

    Teardrop Volute

    Labyrinth & SealFast ShaftBearings

    Slow Shaft Mechanical Oil Pump

    Variable DiffusersImpeller

    Inlet Guide VanesInlet Air Flow

    Teardrop Volute

    i n t e g r a l g e a r b o x e S

    Speed increasing gearbox selection depends

    on the compressor capacity, horsepower,

    and type of driver. All Turblex gearboxes share

    similar heavy-duty design features for unusually

    long and maintenance-free operation.

    AGMA gear quality of 12 or better

    Multi-point, non-contact labyrinth seals

    Service factor of, at least, 1.8

    Cast iron housing ASTM A48 Class 30B

    Turblex units have air/oil shaft seals that

    incorporate an aluminum alloy labyrinth with

    multiple slinger rings (diameter changes) on

    the shaft that guarantees 100% oil-free air.

    g e a r b o x

    fig. 13: Model GL gearboxes are vertically split. The fast

    shaft and overhung impeller operate between the first

    and second critical speeds. An inspection plate allows

    gearbox inspection without disassembly.

    fig. 14: The heaviest duty GL500 horizontally split gearbox

    operates below the first critical speed and features a

    double helical herringbone gear.

    fig. 15: Model GK gearboxes incorporate economical

    roller bearing design. The smaller KA2 unit is splash-oil

    lubricated and air-cooled via fins on the casing. The KA5

    and KA10 units use a shaft-driven oil pump and external

    cooler. All GK models have a small oil reservoir internal

    to the gearbox.

    fig. 16: Model GL gearboxes use the highest quality

    hydrodynamic lubricated journal bearings for longer life

    and minimum vibration. Bearings are constructed of

    bronze, which results in cooler running bearings and

    lower maintenance costs. Steel backed bearings are

    optionally available.

    fig. 17: The Model GK gearbox design incorporates

    silicon nitride rolling element bearing construction, thus

    maximizing hardness and minimizing friction, deflection,

    and thermal growth.

    Labyrinth & SealInspection CoverHigh Speed CouplingFast ShaftBearings

    Slow Shaft & DoubleHelical Gear

    MechanicalOil Pump

    Variable DiffusersImpeller

    Inlet Air Flow

    Inlet Guide VanesTeardrop Volute

    fig. 16: Journal Bearings fig. 17: Ball Bearings

    fig. 13: Model GL Gearbox

    fig. 14: Model GL500 Gearbox

    fig. 15: Model GK Gearbox

    fig. 12: Cutaway

  • 7l u b r i C at i o n S y S t e m a n d S o u n d at t e n u at i o n

    S k i d m o u n t e d l u b r i C a t i o n S y S t e m

    Pressure oil lubricated journal and thrust bearings operate

    with an oil film between the bearing surface and the shaft. This

    prevents metal to metal contact and produces an almost

    infinite bearing life. Lube oil is pumped from the integral oil

    reservoir in the skid base through the air or water-cooled oil

    cooler. The lube oil then passes through an oil filter and into the

    gearbox bearings. After cooling and lubricating the bearings,

    oil drains back into the oil reservoir through an opening in the

    bottom of the gearbox.

    S o u n d at t e n u at i o n pa C k a g e S

    Turblex offers several sound attenuation options:

    Sound attenuation of a compressor installation is greatly

    impacted by the in situ environment. For example, inlet and

    discharge piping design can especially affect the sound level of

    an installed system. Turblex can offer a variety of tools to assist

    the design engineer including piping layout options and technical

    papers on construction techniques to reduce noise emission.

    Option 2: 89-93 dB(A)

    Option 1, plus a sound blanket

    around the compressor/gearbox

    and a quiet duty motor.

    Option 3: 80-85 dB(A)

    Option 1, plus an acoustical enclosure around the entire skid.

    fig. 20: A wide variety of sound enclosure designs can be provided for indoor

    or outdoor installations, emitting sound levels below 80 dB(A). Note the air-

    cooled oil coolers on top of the enclosures.

    fig. 18: Close-up of a water-cooled oil lubrication system, mounted

    on the compressed skid.

    fig. 19: One of three KA44-GL315 flue gas desulfurization oxidation

    air compressors, each 18,000 scfm, 30 psig, 2500 Hp. Note the

    acoustical sound blanket around the air end and gearbox.

    CoolerWater Piping

    Electric Pump

    Mechanical Pump

    Oil Filter

    Option 1: 93-95 dB(A)

    Acoustically soft room

    Outlet pipe velocity less than

    4,000 ft/min (20 m/s)

    Sound lag air piping

    Turblex inlet filter silencer

    Turblex discharge cone silencer

    Quiet duty motor

  • 8a C C e S S o r i z e f o r a p u r p o S e

    Careful selection of accessories and aerodynamic piping design yields even

    greater energy savings of the entire package.

    Inlet Filter/Silencer A Turblex inlet filter/silencer connects directly to the

    compressor inlet, which eliminates the inlet piping. This reduces sound levels,

    inlet piping pressure loss, and greatly facilitates air filter replacement.

    Discharge Cone/Silencer The Turblex discharge cone/silencer (Evase stack)

    completes the conversion of velocity to pressure energy in the most efficient

    manner possible. Fitted with acoustical packing on the inside wall, it also

    provides sound attenuation at the direct compressor outlet.

    Blow-off Valve and Silencer Electrically operated butterfly valve and silencer

    is open when the compressor is off-line, and pulses closed after start-up to

    gently bring the compressor on-line, thus minimizing power on start-up.

    Discharge Check Valve Used for prevention of reverse air flow, this valve is

    important for smooth start-up, being gradually pushed open, as the compressor

    comes on-line and builds up pressure.

    Discharge Valve Used for isolation and prevention of reverse air flow while

    off-line, this electrically operated valve is closed while off-line and opens

    during compressor start-up.

    Flex Connectors Inlet and discharge flex connectors isolate vibration and

    unbalanced loads from the compressor casing.

    a C C e S S o r i e S

    fig. 21: Inlet filter/silencer for a Model KA10 unit,

    7,500 scfm. Dual filter elements are replaced

    via side-opening doors. The highly effective

    Turblex inlet silencer consists of a stacked

    lamella of sound insulation.

    fig. 22: KA66-GL400, 22,500 scfm, 1,000 Hp,

    8.0 psig installation showing accessories.

    Discharge Expansion Joint

    Discharge Temperature Gauge

    Discharge Cone/Silencer

    Inlet Filter Differential Pressure Gauge

    Discharge Pressure Gauge

    Inlet Transition Shroud

    Inlet Filter

    Blow-off Silencer

    Blow-off Valve Actuator

    Inlet Silencer

    Inlet Flex Connector

    Local Control Panel

  • 9t h i n k i n g i n S i d e t h e b o x

    The Turblex containerized compressor is a modularized,

    self-contained unit. Set in place, connect the electrical

    and the discharge piping, and thats it; no compressor

    building, no installation. The expense of a brick and

    mortar compressor building is eliminated. It can even be

    set next to the aeration cells to minimize large diameter

    main air header piping.

    All accessory components are furnished by Turblex

    to minimize jobsite construction and installation labor.

    The compressor local control panel (LCP), conveniently

    positioned inside the container, is wired to all skidded

    instruments. The main drive motor starter may also be

    provided and wired inside the container.

    Container Construction Is similar to a standard shipping

    container except all walls and floors are acoustically

    insulated. This results in sound levels in the low 80s, five

    feet from the exterior.

    Local Controls and Instruments The LCP is mounted

    inside the container. An optional slave operator interface

    on the outside wall allows compressor monitoring

    and adjustment without entering the container. Safety

    monitoring instruments are conveniently mounted on

    the skid and located for ease of access, calibration,

    and observation.

    C o n ta i n e r i z e d u n i t S

    fig. 24: Containerized KA10, 6,000 scfm, 10 psig with roll-out inlet filter/silencer.

    fig. 23: Model KA2 containerized units, 2,316

    scfm, 8.0 psig, 100 Hp, during factory testing.

    Inlet Filter/Silencer A louvered container door protects

    the compressor air inlet from blowing rain and snow. Inlet

    air then passes across the two-stage inlet filters, the inlet

    silencer, and into the blower inlet. Access doors on the

    sides of the filter box allow easy removal and replacement

    of the 2 2 ft. panel filters.

    Other accessories The electric operated blow-off and

    discharge butterfly valves, air discharge cone/silencer,

    discharge check valve, blow-off silencer, and flex connectors

    are shipped loose for integration into the contractor-

    installed discharge air piping.

  • 10

    i n S t r u m e n tat i o n a n d C o n t r o l S

    Turblex compressors are provided with safeguards and monitors for

    long-term, trouble free operation. Other instruments are available

    to monitor compressor operation and include vibration and bearing

    temperature monitors that are generally used on larger units.

    Maintenance status monitors are available for inlet air filters, oil filters,

    oil reservoir level, and reverse rotation. In fact, Turblex engineers

    excel at providing custom-instrumented systems to meet specific end

    user requirements.

    C u S t o m i z e d l o C a l C o n t r o l S pa n e l S

    The LCP with integral programmable logic controller (PLC) is generally

    mounted on the skid with factory wiring of instruments. If the LCP is

    remote (freestanding), instruments are factory wired to skid-mounted

    junction boxes. All signals are available for interface with upstream

    plant process computer systems, and include the following functions:

    Start/Stop Local or remote (automatic) control in accordance with a

    specific start-up/shutdown sequence.

    Monitor of Safeguards Alarm of any safety monitor will cause

    shutdown either on soft stop or emergency (immediate) shutdown. A

    soft stop allows the blow-off valve to partially open before shutdown,

    minimizing surge.

    Efficiency Optimization Aerodynamic flow through the compressor

    is optimized to obtain the lowest possible power consumption with

    changing compressor capacity, ambient temperature, or differential

    pressure. The PLC contains efficiency optimization software that

    simultaneously and continuously modulates the diffuser vanes and the

    inlet guide vanes as these three variables change.

    Operator Interface Screen Monitor Advanced visual graphics are

    displayed on a touch sensitive, full-color screen.

    i n S t r u m e n tat i o n a n d C o n t r o l pa n e l S

    fig. 25: Typical skid-mounted local control panel with touch-

    sensitive operator interface (OI). All Turblex control panels

    incorporate customer specified PLCs and OIs.

    m a S t e r C o n t r o l pa n e l ( m C p )

    The MCP is the heart of the entire aeration system

    and houses the job specific and custom designed

    operating software. The MCP performs many

    functions, including the three major control loops that

    optimize performance.

    Air Header Pressure Control Regulates the on-line

    air compressor volume based on an air header set-point.

    Process Variable Control This loop within a loop,

    fine tunes each air flow set point, thus feeding the

    proper volume of air to each aeration cell.

    Most Open Valve Control Maintains the air flow

    control valves in their most open position, ensuring

    the lowest overall system pressure.

    Other functions performed by the MCP include:

    Lead-lag compressor selection

    Air header blow-off valve algorithm

    System time delays

    Setpoint intervals

    System data acquisition and monitoring

    Data transmission to plant computer

    fig. 26: Operating screens are customized for each project.

  • 11

    t h e C o m p l e t e S y S t e m

    A Turblex supplied air delivery system offers the design

    engineer an opportunity to maximize efficiency of the

    overall system by operating at the lowest air header

    pressure and the minimum air volume to meet process

    oxygen demand.

    The air delivery system, designed to operate as an integrated

    cost savings system, consists of:

    Air Flow Control Valves Modulating air flow control

    valves must be properly sized to operate between about

    20% and 80% open.

    Air Flow Meters Used to control air flow to each

    aerated zone.

    Dissolved Oxygen (DO) Probes The process monitor is

    generally dissolved oxygen and must be reliable and

    long lasting.

    a i r d e l i v e r y S y S t e m

    Main Air Header Blow-off Valve Start-up (evacuation of

    water in aeration piping) and optimization are facilitated

    by use of this valve. With an appropriate algorithm in the

    MCP, overall system surge can be virtually eliminated.

    Piping Using conservative piping air velocities and low

    pressure drop piping components minimizes air header noise

    and pressure drop. Turblex facilitates overall aeration

    piping layout by saving space and materials with optimum

    aerodynamic piping design.

    Single point responsibility by Turblex will ensure that

    the entire aeration system is supplied with the properly

    sized components. The system is then placed on line

    by Turblex, and optimized to maximize efficiency with

    minimal operator attention.

    fig. 27: Complete Aeration System Diagram

    Main Header Pressure Transmitter

    Main Air Header Blow-off Valve and Silencer

    Air Flow Meter

    Air Flow Control Valve to Aeration Basin

    Manual Air Control Valve

    Dissolved Oxygen Probe

    Fine Bubble Diffusers

    Master (System) Control Panel

    Main Motor Starter

    Single-Stage Blower Assembly

    Local Control Panel

    Multi-Stage Compressor Assembly (part of hybrid system)

  • 12

    W o u l d y o u C a r e f o r a n u p g r a d e ?

    The upgrade of aging aeration systems is a Turblex specialty. No

    other company matches our expertise when it comes to taking on

    this difficult task. Several alternatives are available and the proper

    choice rests with the end-users desires, the cost of upgrade, and

    operating cost savings.

    Retrofit Instrumentation and Controls Aging centrifugal compressors

    may be mechanically functional, but valves, instrumentation, controls,

    and oil lube systems need upgrade/replacement. Turblex will visit the

    jobsite, inventory the compressors, and make recommendations for the

    upgrade/replacement of the LCP, instruments and ancillary equipment.

    Reuse or Replacement of Existing Compressors A new Turblex

    single-stage is provided, then one or two existing units are upgraded

    for use as standby compressors as well as for peak demand periods.

    Retrofit Existing Compressor Buildings Because the Turblex

    units have a smaller footprint than comparable equipment, our

    engineering staff is experienced in custom designing single-stage

    compressors to retrofit existing compressor buildings with minimal

    piping modifications.

    u p g r a d e o f a g i n g i n S ta l l at i o n S

    fig. 28: Turblex engineers take inventory of an aging

    installation to determine what can be reused, and what

    items need upgrade or replacement.

    fig. 30: Existing compressors were provided with new LCPs

    and a new Turblex compressor installed.

    h y b r i d C o m p r e S S o r S o l u t i o n S

    In some cases, a combination of different types of

    compressor technologies may be most economical.

    A multi-stage, with a lower first cost, albeit less

    efficient, is base loaded or used as the standby

    (spare) compressor. That is, the multi-stage, when

    needed, is run at 100% capacity, where it is most

    efficient and the Turblex single-stage compressor

    then varies capacity to meet demand.

    fig. 31: Hybrid compressor installation with three Turblex

    compressors used for variable process air flow control and one

    multi-stage compressor used for base load and/or standby

    operation. Each unit is 17,490 scfm, 8.8 psig, 900 Hp.

    fig. 29: The latest computer aided design techniques facilitate layout.

  • 13

    Q u a l i t y C o n t r o l a n d t e S t i n g

    Turblex ISO 9001-2000 quality assurance procedures

    and the customers own requirements, combine to form

    the basis of a rigorous inspection/test program. With

    efficiency being a key advantage of the Turblex single-

    stage compressor, only the most complete and detailed

    test program will suffice to prove performance on the

    test stand. Likewise, the aeration system, as a whole, will

    only accomplish peak power savings if it is designed,

    tested, and operated as one combined system. Major

    milestones of quality assurance and testing the entire

    aeration system include:

    Torsional and Lateral Critical Speed Analysis.

    Manufacture/Assembly Per ISO 9001-2000 standards.

    Compressor Performance Tests Per ASME PTC-10.

    Completed Assembly Tests Functional testing of all

    components including blow-off and air valves, connected

    to the LCP.

    Our commitment to quality assurance, with testing

    of the entire system, ensures the most efficient and

    trouble-free installation.

    Q u a l i t y a S S u r a n C e a n d S e r v i C e

    fig. 32: Operator training is an integral part of the Turblex service program.

    fig. 33: All servicemen are extensively trained and experienced to

    handle all facets of both electrical and mechanical servicing of Turblex

    equipment, as well as training end-user personnel in operational and

    maintenance strategies.

    S e r v i C e a n d S pa r e pa r t S

    Turblex compressors, using only the highest quality

    components, operate for unusually long periods before

    maintenance is required. If needed, however, service

    technicians and mechanical/electrical engineers can be

    dispatched to a job site within 24 hours. Spare parts and

    materials are shipped via overnight air freight from Turblex

    warehouses in Springfield, Missouri, centrally located in

    the population and geographic center of North America.

    Preventative maintenance, service, and operator training

    contracts are available. Contact your local representative

    or Turblex for details.

  • 14

    t h e f l e x i b i l i t y o f t u r b l e x

    Turblex can provide a custom engineered aeration

    system to meet a variety of requirements. Some design

    considerations include:

    Automated control of compressors and downstream

    air distribution system

    Reduction of contractor-installed air piping

    Variety of sound attenuation options

    Custom operator interface stations

    Minimization of footprint

    Maximum turndown

    Precise control of flow and pressure

    Turblex compressor packages are tailored to the end-

    users specifications. Lube oil piping is generally Schedule

    40 carbon steel with welded fittings, and is available in

    stainless steel. Electrical conduit, electrical wiring, and

    instruments are provided per specifications. Turblex units

    also meet most elements of API 672. Your Turblex Regional

    Sales Manager and local Manufacturers Representative

    will be pleased to work with you on special applications.

    i n S ta l l at i o n S

    fig. 34: Turblex Model KA2 units, 2,316 scfm, 8.0 psig, 100 Hp, containerized

    compressors mounted on the fixed surface aerator concrete pedestal.

    Replacement of the surface aerators with Turblex compressors and fine

    bubble diffusers saved 56 percent power costs of the entire plant.

    fig. 35: Installation of smaller Model KA2 units at a western wastewater

    facility, 1,550 scfm, 8.1 psig, 100 Hp.

    fig. 38: Installation of compressors at a southern wastewater treatment

    plant, KA66, 22,500 scfm, 8.0 psig, 1,000 Hp.

    fig. 36: Model KA10 units providing oxidation air to a flue gas desulphurization

    process at a coal-fired power plant. 5,500 scfm, 16.8 psig, 500 Hp.

    fig. 37: Model KA22 units, 12,300 scfm, 8.2 psig, 600 Hp.

  • 15

    a g l o b a l a d va n ta g e

    As a Siemens Company, Turblex is part of an organization

    with presence in more than 190 countries. The experience,

    support and stability of the Siemens organization filters

    down to every Turblex customer, delivering a world

    class experience.

    i n S ta l l at i o n a n d m a n u fa C t u r i n g

    fig. 41: Turblex KA66 units, each rated for 28,654 scfm, 8.3 psig and 1,250 Hp.fig. 40: Three 1,000 Hp model KA22 units, each rated for 10,000 scfm,

    21.0 psig, and featuring local mounted Turblex inlet filter/silencers.

    fig. 43: Siemens Turbomachinery A/S manufactures and tests the compressor and

    gearbox at the factory complex (lower right), located in Helsingor, Denmark, 60

    minutes north of Copenhagen. The famous Kronberg Castle of Shakespeares

    Hamlet is located just north of the factory, a focal point of this historic city.

    fig. 42: Highly skilled electricians, pipe fitters, mechanical and electrical

    engineers apply their craft to the production and testing operations at

    the Turblex manufacturing shop in Springfield, Missouri.

    fig. 39: Installation featuring five KA10 units, each rated for 6,000 scfm,

    11.2 psig and 400 Hp.

  • 1635 West Walnut

    Springfield, MO 65806

    417.864.5599 phone

    800.299.1035 toll-free

    417.866.0235 fax

    www.turblex.com

    Turblex is a registered trademark of Turblex Inc. Bul letin 2000

    Intelligent Air.

    Turblex is committed to partnering with our customers to produce the most intelligent aeration solution available in the industry today. Our goal is quite simple: exceed customer expectations by producing single-stage compressor technology unparalleled in efficiency, flexibility, and reliability.