TÜV SÜD Explosion Testing and Certification in...

TÜV SÜD Greater China Slide 1Ex Protective Devices – Suzhou Dust 20172017-06-26

TÜV SÜD Explosion Testing andCertification in Greater China

Testing and certification of protective devicesaccording the EN standards and ATEX2014/34/EU regulation

@Suzhou – Dust Explosion And Prevention Forum 2017-06-28

Ing. Kristof De Gersem, MSc.

Industrial Products (IDP), Explosion ProtectionTÜV SÜD Greater China

Hazloc

Topics

TÜV SÜD Greater China Slide 2Ex Protective Devices – Suzhou Dust 2017

1 Short introduction TÜV SÜD

2 ATEX 2014/34/EU and ATEX1999/92/EU

2017-06-26

3 Testing and certification procedures

4 Updates standardization

5 Practical cases

150 years TÜV SÜD – 150 years of inspiring trust

Inspiring trust since 1866The year 2016 marks the 150th anniversary ofTÜV SÜD. Since 1866, the company has beenpartnering businesses and inspiring people to trustin new technologies.

Today, TÜV SÜD has grown into an internationalservice company with global representation in over850 locations, and with over 50 per cent of itsemployees working outside Germany.

In the decades to come, it will continue to make theworld a safer place as a future-oriented companyshaping the “next practice” in safety, quality andsustainability.

TÜV SÜD AG Folie 323.06.2016 TÜV SÜD Corporate presentation

TÜV SÜD

TÜV SÜD in numbers: Growing from strength to strength

TÜV SÜD Slide 4TÜV SÜD Corporate presentation

1 One-stop technicalsolution provider

850 locations worldwide

employees worldwideas of February 2016*24,000

million Euro in salesrevenue for 20152,220

150 years of experience

Note: Figures have been rounded off.*As of 29.02.2016: Inclusive of acquisition in January 2016.

23.06.2016

Our asset. Your advantage.

TÜV SÜD: A brand synonymous with quality and safety. Our certification marks certificates are excellent marketingtools for our customers. Our test reports provide customers with the confidence to market their products’ safety,quality and sustainability attributes. Our personnel certificates provide our customers with greater marketopportunity.

> 500,000 product certificates > 54,000 system certificates > 20,000 personnel certificates> 160,000 participants

TÜV SÜD Slide 5TÜV SÜD Corporate presentation23.06.2016

5,349

4,635

2,9852,588 2,720

2,2221,881 1,702 1,492

1,117

-

1,000

2,000

3,000

4,000

5,000

6,000

SGS

(2015)

BV

(2015)

Intertek

(2015)

DNV GL

(2014)

Dekra

(2015)

TÜV SÜD

(2015)

TÜVRheinland

(2015)

Applus+

(2015)

UL

(2011)

TÜV Nord

(2015)

Sales revenuein Euro million(figures are based on available public data)

TÜV SÜD is the largest TÜV company worldwide, and ranks sixthamong the biggest global players in the field of technical safety

TÜV SÜD Slide 6TÜV SÜD Corporate presentation23.06.2016

Battery Lab

Changchun

Taichung

Shenyang

DalianTianjin

Qingdao

Nanjing

SuzhouHefei

Wuhan HangzhouNingboTaizhou

Wenzhou

Yongkang

Changsha

Dongguan

Beijing

WuxiShanghai

TaipeiXiamen

Shenzhen

Hongkong

Changzhou

Guangzhou

North RegionCentral RegionSouth RegionTaiwan Region

• Branches• Offices• Laboratories


North RegionCentral RegionSouth RegionTaiwan Region


Material Lab Railway Fire Testing Lab

Softlines Lab

Mechanical safety Lab

Hardgoods Lab

Electrical & Electronics Lab

EMC Lab

Toys & Children Products Lab

Food, Health & Beauty lab

Chengdu

Chongqing

Automotive Lab

TÜV SÜD, more than 20 years hina

TÜV SÜD Greater China Slide 717-03-30 TÜV SÜD Corporate presentation

TÜV SÜD in Greater China

Service portfolio of IDP (Industrial Products) in Greater China

Machinery Safety

• CE EMC certification for production machines• CE EMC certification for engineering machines• Robot CE certification, Machinery safety and

functional safety.• GS/CE EMC certification and constrcution check for

DIY machines, e.g. Welding machine, Generatingsets. Chemical, emission, noise testing andcertification.

• NRTL certification and FES for North American• End user services and manufacturer services (Safety

assessment and labelling for machines in domesticmarket, MCOM report)

• Functional Safety for Machinery• Smart Factory safety (Machinery safety for Industrie

4.0 Solutions), Modular certification for smart factory• SEMI evaluation.• GMA services

Explosion Protection

• Product certification– ATEX 2014/34/EU certifcation– IECEx certification– HAZLOC services (North America)– GB / TS certification– GMA

• Electrical and non-electrical equipments• Protective devices (eg. Vent panels, isolation flaps, ...)• Test report• Pre-testing, pre-evaluation services• End user services, plant safety (Ex safety inspection)• Explosion safety documents• Zoning classification• Process safety• Training• Personnel training and qualification• Quality Auditing (QAN/QAR)

Industrial Automation

• Functional safety of Industrial products (e.g.SIL certification)

• Certification for industrial components. e.g.Variable-frequency drives, Wind converter,servo driver, Controller etc. (CE, CB, TUVcertification)

• Robots• GMA services

TÜV SÜD Greater China Slide 817-03-30 TÜV SÜD Corporate presentation

Contactdetails of our offices in Greater China

TÜV SÜD Greater China Slide 9Contactdetails2017-04-27

Topics




2017-06-26



5 Practical cases

ATEX 2014/34/EU directive: Definitions and scope

Equipment and protective systemsintended for use in potentially explosive atmospheres

Equipment, protective systems, components

With own potential source of ignition

Potentially explosive atmospheres

Which could become explosive

Equipment groups and categories

Group I M1 / M2Group II cat 1 / 2 / 3 - G/D

Safety, controlling and regulating devices

Installed in the safe area

Manufacturer

Natural or legal person who manufactures a product or has a product designed or manufactured, and marketsthat product under his name or trade mark or uses it for his own purposes

TÜV SÜD Greater China Slide 32017-06-26 Ex Protective Devices – Suzhou Dust 2017

Electrical Ex equipment: Examples

Electrical Enclosure

Motor / RotatingMachinery

Lighting (E.g. LED Light)

Pressure Transmitter Junction Boxes

Mobile Phone

Ex d

Ex nA

Ex ic

Ex e

Ex iaEx e


Mechanical Ex equipment: Examples

Shaft Coupling

Fluid Bed Dryer

Rotary Valve

Gas Compression Station Exhaust Fan

Pump


Protective devices: Examples

TÜV SÜD Greater China Slide 142017-06-26

Rotary valves

as

isolation

valves

Explosion vent panels

Isolation

Flaps

Ex Protective Devices – Suzhou Dust 2017

Protective devices: Examples


Flameless venting


ATEX 2014/34/EU Conformity procedures


The ATEX 1999/92/EU directive


Minimum requirements for improving the safety and health protectionof workers potentially at risk from explosive atmospheres

The objective of the directive:

Protect employees against explosion hazards

and

set harmonised minimum requirements inside theEuropean Union for all factories.




Flammable substances?

Explosion protection document is needed(HSE QM)

Hazardous zoningsplan when applicable

Final responsibility = employer

External expertise when applicable EX


1. Define the workplaces and working areas2. Written process description (drawings, PID, ...)3. Substances used / safety parameters (MSDS, …)4. Zoning classification study and report5. When applicable: Hazardous zonings plan6. Initial Ignition Hazard Risk Analysis7. Explosion protection measures taken

7.1 Technical measures7.2 Organisational measures

8. Final conclusion Ignition Hazard Risk Analysis9. Implementation – who will be responsible for what?10. Coordination duties11. Annexe(s)



Explosion Protection Document

Approved By Employer: GM - Date + signature

EX


Topics




2017-06-26



5 Practical cases

ATEX 2014/34/EU certification procedure


EU – Type Examinationby Notified Body

Quality Audit (QAN)by Notified Body

CEby Manufacturer

Process of EU-Type Examination Certificate:1. Design review and approval of design.2. Test plan and approval by ExNB.3. Building of test sample(s).4. Testing (1-2 months).5. Interpretation of test results.6. Final documentation review and approval.7. End-reporting.8. Certification after a succesfull testing & evaluation.

Alternative procedures:

1. Unit Verification (Annex IX)

2. Type Examination (voluntary)

3. Product verifications after EU-Type Examination (V)


Topics




2017-06-26



5 Practical cases

Latest harmonised standards for ATEX 2014/34/EU – 09.06.2017


Topics




2017-06-26



5 Practical cases

ATEX 2014/34/EU Testing on fast closing valve: EN 15089


ATEX 2014/34/EU Testing on fast closing valve


ATEX 2014/34/EU Marking of isolation flap


ATEX 2014/34/EU Marking of ventex isolation valve


ATEX 2014/34/EU Marking of isolation flap


ATEX 2014/34/EU Marking of flameless vent


ENDPRESENTATIONATEX 2014/34/EU ProtectiveDevices – Suzhou Dust ExplosionAnd Prevention Forum 2017


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