TUBING LINES · 2016-09-14 · Glass Technologies has developed and produced Glass Tubing Lines,...

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olivotto glass technologies s.p.a. Avigliana • Viale Gandhi, 22 • 10051 Avigliana (TO) • Italia • Tel. +39 011 9343511 • Fax +39 011 9343593 Worldwide • Istanbul – Turkey • Bainbridge – USA [email protected]www.olivotto.it TUBING LINES

Transcript of TUBING LINES · 2016-09-14 · Glass Technologies has developed and produced Glass Tubing Lines,...

Page 1: TUBING LINES · 2016-09-14 · Glass Technologies has developed and produced Glass Tubing Lines, using the Danner technology, gaining a leading position in this field with a great

olivotto glass technologies s.p.a.Avigl iana • Via le Gandhi, 22 • 10051 Avig l iana (TO) • I ta l ia • Te l . +39 011 9343511 • Fax +39 011 9343593

Worldwide • Istanbul – Turkey • Bainbridge – USA

[email protected] • www.olivotto.it

TUBING LINES

DIAMETER GAUGING DEVICEIt is designed for continuous monitoring and gauging the tube diameter, through this dedicated detecting instrument. This instrument is composed by a laser transmitter and receiver, the laser array pass through the glass tube and can fi nd the diameter of the tube. The signal coming from this instrument is used either for SETTING the blowing air and for SORTING the good and bad tubes. A dedicated Algorithm is able to defi ne the range of tube diameters acceptable and the number of scans to be done along each tube.

Accuracy of the measurements:external diameter: better than ±0.010 mm

OPTICAL DEVICE FOR PHYSICAL DEFECTS DETECTIONIt is designed for continuous gauging and monitoring the glass tube, through a dedicateddigital camera, to detect physical defects on the glass surface (i.e. stones, cords, air lines). The signal is sent to the sorting unit for the selection of the good/bad tubes. The dual axis optical inspection instrument is capable of monitoring moving material such as wire, tubes, fi bers, or any object where fl aw detection is of importance. It consists of a sensitive electronics unit and a fi ber optic detector head available in a dual axis confi guration.

Accuracy of detections:defect size: down to 0.025 mmdefect length: down to 0.5 mm

THICKNESS GAUGING DEVICEIt is designed for continuous monitoring and gauging the tube wall thickness, through a dedicated detecting instrument. The equipment is based on multiple heads optical thickness sensor; the measuring principle is optical interferometry providing the best accuracy.Multiple heads layout allows the measurements of wall thickness in 3 points equally spaced around the tube, and thus it exactly detects the centering of the tube. The supervisor software collects the measurements from all the heads and then calculates how much the wall of the tube is uniform or not and then how much OD and ID of the tube are centered. The signal is used for defi ne the trend of the tube thickness as well as to sent the sorting unit for the selection of the good/bad tubes. The Thickness gauging device is placed on a steel framework that can be moved down and out of the tubing line by a pneumatic cylinder.

Accuracy of the measurements: wall thickness: better than ±0.005 mm

It is designed for continuous monitoring and gauging the tube wall thickness, through a dedicated detecting instrument. The equipment is based on multiple heads optical thickness sensor; the measuring principle is optical interferometry providing the best accuracy.Multiple heads layout allows the measurements of wall thickness in 3 points equally spaced around the tube, and thus it exactly detects the centering of the tube. The supervisor software collects the measurements from all the heads and then calculates how much the wall of the tube is uniform or not and then how

Page 2: TUBING LINES · 2016-09-14 · Glass Technologies has developed and produced Glass Tubing Lines, using the Danner technology, gaining a leading position in this field with a great

Starting from the early 80’s, Olivotto Glass Technologies has developed and produced Glass Tubing Lines, using the Danner technology, gaining a leading position in this field with a great number of lines installed all over the world.Its reliability and its high quality performances make the Dannertypetubing line a successful primary tool for the production of glass tubes in sodalime, borosilicate, lead, neutral glass and quartz.

•Glass tubes for lightingwares (FTL and CFL)•Glass tubes for pharmaceutical packaging•(ampoules, vials, cartridges production)•Glass tubes for laboratory wares (chemical industry)•Glass rods

•complete electronic process control•possibility of saving the production•parameters in dedicated menus with quick loading functions•minimization of down-time for machine maintenance•user friendly HMI•in-line gauging systems for tube diameter and wall thickness (for sorting or blowing regulation)

•off-line gauging equipment to measure tube diameter, wall thickness, bow, siding and ovality

•cold end equipment for Vello lines

PRODUCTION LINES FOR:

MAIN FEATURES

PRODUCTION RANGES min max

Tube diameter 5 50 mm

Tube length 500 2000 mm

Wall thickness 0.5 1.5 mm

Production output 5 15 ton/day

OPTIONSMandrel pre-heating muffle

Optical device to detect tubesphysical defects (stones, cords, …)

Diametes and wall thickness gauging device for sorting

Active data acquisition system

Off-line gauging system for statistical check of diameter, wall thickness, ovality, bow and siding

STANDARD CONFIGURATIONGas-heated muffle (either with lip-block or spout technology)

Danner machine

Air blowing unit

Forming chamber

Cooling runway

Diameter gauging device for sorting and control

Tube drawing machine

Preliminary cutting device

Selecting unit

Crushing machine

Final cutting and glazing machine

Synchronization and control system

TUBINGLINES

Page 3: TUBING LINES · 2016-09-14 · Glass Technologies has developed and produced Glass Tubing Lines, using the Danner technology, gaining a leading position in this field with a great

Starting from the early 80’s, Olivotto Glass Technologies has developed and produced Glass Tubing Lines, using the Danner technology, gaining a leading position in this field with a great number of lines installed all over the world.Its reliability and its high quality performances make the Dannertypetubing line a successful primary tool for the production of glass tubes in sodalime, borosilicate, lead, neutral glass and quartz.

•Glass tubes for lightingwares (FTL and CFL)•Glass tubes for pharmaceutical packaging•(ampoules, vials, cartridges production)•Glass tubes for laboratory wares (chemical industry)•Glass rods

•complete electronic process control•possibility of saving the production•parameters in dedicated menus with quick loading functions•minimization of down-time for machine maintenance•user friendly HMI•in-line gauging systems for tube diameter and wall thickness (for sorting or blowing regulation)

•off-line gauging equipment to measure tube diameter, wall thickness, bow, siding and ovality

•cold end equipment for Vello lines

PRODUCTION LINES FOR:

MAIN FEATURES

PRODUCTION RANGES min max

Tube diameter 5 50 mm

Tube length 500 2000 mm

Wall thickness 0.5 1.5 mm

Production output 5 15 ton/day

OPTIONSMandrel pre-heating muffle

Optical device to detect tubesphysical defects (stones, cords, …)

Diametes and wall thickness gauging device for sorting

Active data acquisition system

Off-line gauging system for statistical check of diameter, wall thickness, ovality, bow and siding

STANDARD CONFIGURATIONGas-heated muffle (either with lip-block or spout technology)

Danner machine

Air blowing unit

Forming chamber

Cooling runway

Diameter gauging device for sorting and control

Tube drawing machine

Preliminary cutting device

Selecting unit

Crushing machine

Final cutting and glazing machine

Synchronization and control system

TUBINGLINES

thickness, bow, siding and ovalitycold end equipment for Vello lines

STANDARD CONFIGURATION

Page 4: TUBING LINES · 2016-09-14 · Glass Technologies has developed and produced Glass Tubing Lines, using the Danner technology, gaining a leading position in this field with a great

olivotto glass technologies s.p.a.Avigl iana • Via le Gandhi, 22 • 10051 Avig l iana (TO) • I ta l ia • Te l . +39 011 9343511 • Fax +39 011 9343593Caronno Pertusella • P.zza S. Pertini, 75 • 21042 Caronno Pertusella (VA) • Italia • Tel. +39 02 96190611 • Fax +39 02 96190636

Worldwide • Istanbul – Turkey • Bainbridge – USA

[email protected] • www.olivotto.it

TUBING LINES

DIAMETER GAUGING DEVICEIt is designed for continuous monitoring and gauging the tube diameter, through this dedicated detecting instrument. This instrument is composed by a laser transmitter and receiver, the laser array pass through the glass tube and can find the diameter of the tube. The signal coming from this instrument is used either for SETTING the blowing air and for SORTING the good and bad tubes. A dedicated Algorithm is able to define the range of tube diameters acceptable and the number of scans to be done along each tube.

Accuracy of the measurements:external diameter: better than ±0.010 mm

OPTICAL DEVICE FOR PHYSICAL DEFECTS DETECTIONIt is designed for continuous gauging and monitoring the glass tube, through a dedicateddigital camera, to detect physical defects on the glass surface (i.e. stones, cords, air lines). The signal is sent to the sorting unit for the selection of the good/bad tubes. The dual axis optical inspection instrument is capable of monitoring moving material such as wire, tubes, fibers, or any object where flaw detection is of importance. It consists of a sensitive electronics unit and a fiber optic detector head available in a dual axis configuration.

Accuracy of detections:defect size: down to 0.025 mmdefect length: down to 0.5 mm

THICKNESS GAUGING DEVICEIt is designed for continuous monitoring and gauging the tube wall thickness, through a dedicated detecting instrument. The equipment is based on multiple heads optical thickness sensor; the measuring principle is optical interferometry providing the best accuracy.Multiple heads layout allows the measurements of wall thickness in 3 points equally spaced around the tube, and thus it exactly detects the centering of the tube. The supervisor software collects the measurements from all the heads and then calculates how much the wall of the tube is uniform or not and then how much OD and ID of the tube are centered. The signal is used for define the trend of the tube thickness as well as to sent the sorting unit for the selection of the good/bad tubes. The Thickness gauging device is placed on a steel framework that can be moved down and out of the tubing line by a pneumatic cylinder.

Accuracy of the measurements: wall thickness: better than ±0.005 mm

It is designed for continuous monitoring and gauging the tube wall thickness, through a dedicated detecting instrument. The equipment is based on multiple heads optical thickness sensor; the measuring principle is optical interferometry providing the best accuracy.Multiple heads layout allows the measurements of wall thickness in 3 points equally spaced around the tube, and thus it exactly detects the centering of the tube. The supervisor software collects the measurements from all the heads and then calculates how much the wall of the tube is uniform or not and then how