TSM CERAMIC INSULATING SYSTEM

A new dimension of insulating

ORIGINS:

The product is originally one of NASA`s developments, that appeared on the Russian Market in the early

2000s. Initially it was used for insulating spacecraft and later developed for the same purpose to be used of

industrial buildings. Now - after some improvements – it can be used on numerous other areas, because of

its perfect cohesion on many surfaces, such as metal, concrete, brick, wood, plastic etc.

STRUCTURE AND PROPERTIES OF THE MATERIAL:

TSM Ceramic contains microscopic (0,03-0,08mm), vacuumed, hollow ceramic balls, which are distributed

in a mixture of liquid synthetic rubber, acrylic polymers and inorganic pigments (This procedure uses the

recent developments in the field of nanotechnology).

In these micro-sized vacuum spaces the known laws of thermal expansion and maintenance laws of

thermodynamics no longer apply in the same manner as we see them in everyday life.

Due to its composition, this product is hard, but flexible. The coating will not be damaged by impacts nor

the surface degraded. If the coating is scratched, this damage can be easily repaired.

Uses:

The main use for TSM is façade-insulation, but it can also be used in the oil industry, chemical industry, and

food industry as well.

- internal insulation

- façade of heritage-buildings

- management of interfaces, which are exposed to environmental-impacts

- insulation and fire defense of objects subjected to extreme temperature

- piping insulation (reduces the heat-loss of transported liquid)

- protection from corrosion

- insulation of refrigerator wagons, tanks and livestock farms

TSM also protects against damp and mould. As the gap between the surface to be protected and the layer of

TSM is miniscule, it does not allow penetration by fungal spores or water.

Note, that TSM can be ordered in a variety of concentrations, according to the intended use. (Please note

that TSM is not commercially available.)

TSM presentation, September, 2012. Hungary, Pécs

(the brown colouration shows where TSM has been applied to the outside of the building)

From the four side of the building was – after the wishes of the residents – only one shorter and one

larger side isolated. The following thermal images were made on 27th February 2013; the outside

temperature was around -5°C.

The pictures were taken at the same time, from both sides of the building. The blue color on the

insulated side of the apartment-complex shows an almost zero heat loss, the orange shows the heat

escaping from the uncoated parts.

This graphic illustrates the effectiveness of TSM in preventing heat loss. It shows no heat loss in the top

section that was double coated with TSM, a small amount of heat loss in the middle section that received a

thin coating of TSM and the significant amount of heat lost from the bottom section that did not receive any

coating of TMS at all.

COMPARING CHARTS

Thermal conductivity factors:

plate-glass 0,760 W/mK

polystyrene concrete (ρ= 300 kg/m3) 0,120 W/mK

polystyrene foam (ρ= 20 kg/m3) 0,034 W/mK

mineral wool (ρ= 100 kg/m3) 0,042 W/mK

TSM Ceramic 0,001 W/mK

Properties, thermal insulation efficiency, required time, and the estimated cost of m2 of insulation

materials

Traditional

Nanotechnology

Insulation thickness 7-10cm 1,2mm *

Thermal conductivity 0,03-0,04 0,0012-0,0017

The costs in heating

saved

30-40% (estimated)**

35-40%

Flammability yes no

Condensation yes no

Water vapor

transmission

no yes

Dust repellent no yes

Finishing work

construction

time

yes

100%

no

30-40%

Masonry preparation not applicable not applicable

Mildew expected fully excluded

Environmental

pollution

no data fully excluded

Tintable yes yes

Internal wall insulation not recommended there is no disadvantage

Cost of 1m ², without scaffolding, depending of sales, trading unit, pricing and variety of

insulating materials:

26,54 - 53,08 USD TSM: 26,54 - 35.39 USD

Remark:

* Has to be applied layer by layer

** Heat loss at windows, doors, floors and in the substrate has to be taken into account by both insulating

methods

Price of scaffolding or pew is a further price increase factor!

FURTHER INFORMATION:

- Finishing works (replacement of gutters, drain lip, frames etc.) can reach 15-30% of the investment

cost. These costs do not occur with TSM Ceramic

- In addition to the decline in operating expenses for heating, operating costs of the air conditioner can

also decrease significantly.

- Storage time: one year from date of manufacture

- Storage temperature: below 2°C the material becomes permanently unusable. (During cold weather

outdoor work cannot be performed)

Anticipated material needs of the TSM:

- TSM volume unit: liter

- 1 litre coats average a 1,0 m2 surface (this may vary depending on the quality of the wall)

- It is suggested to calculate the material requirements based on technical calculations concerning the

area to be covered.

Complying with the manufactures technological requirements is essential. Violation of the

technological requirements will mean loss of the most important material properties of the product

In TSM Ceramic, the space between the pores is in a discharged state. Micro-vacuum ensures that the

properties of the ceramic balls in the material, are an insuperable barrier to heat flow. The gas, which is

located in the microspheres, does not conduct heat. Considering that the sphere's (microsphere's) diameter is

microscopic (10 micrometers), the heat flow has a long and tortuous pathway despite the fact that the

applied material's thickness is 0,5mm to 3mm. Therefore, pore rarity can significantly reduce the

components of convective heat transfer. We know, that there's no convective heat transfer at zero gravity.

TSM Ceramic is not only a good insulation material, but it also has absorption, scattering and radiative

properties, which will fundamentally change the structure of the heat loss of the coating surface. This is

called convective loss.

“The beads broke the heat’s way. They also reflect solar-radiation – according to measures by 96,8%

“(quoted from the Russian factory representative Yuri B.-s tutorial lectures. Budapest 2013. 02. 20.)

Layer

thickness

0,5mm

Microscopic

ceramic beads

0,03-0,08mm

Valid regulatory approvals and material test results

Valid standard MSZ EN 15824:2009 (Exterior and interior

plasters containing organic binder)

ÉMI approval M-4072/2010

CE-marking yes

Fire protection class (according to MSZ EN

15824:9009 point 4.7)

C (using less than 3.5 kg/m2 dry surface

density)

Measurement results and technical data

Technical indicators of the insulation (producer’s self-certification includes it always)

No. Indicators Unit Norm

1 Consistence and outside of the structure White suspension

2 Useful temperature range °C -50°C- +250°C

3 Drying time at minimum 20°C hour 24

4 Outside of the coating even white

5 Minimum adhesion to metal surfaces MPa 1,53

6 Minimum tensile strength MPa 2,0

7 Heat conduction W/m°K 0,0014

8 Density (dry/wet) kg/m3 380/590

9 Permeability coefficient mg/m, hour, Pa 0,0014

10 Specific heat host capability KJoul/kg°K 1,08

11 Surface water extraction in 24 hours g/cm3 0,03

12 Minimum relative prolongation by

tearing

% 10

13 Whiteness, % of diffuse reflection % 93,0

14 Package - Hermetically sealed plastic

bucket

liter 5

10

20

Material characteristic (unit) Value

Thermal conductivity (W/mK) 0,0012-0,0017

Specific heat capacity (J/kgK) 1080

Dry density (kg/m3)

380-410

Liquid density (kg/m3) 590-630

Useful temperature range (°C) -47 - +260

Temperature of the surface in use (°C) +10 - +65

Required storage and transport temperature (°C) +1 - +26

Drying time at 20°C (h) min. 24

Water absorption in 24 hours (g/cm3) 0,03

Average dry matter content (m/m%) 49,3

Diffuse reflection (%) 93

Adhesion to metal surfaces (MPa) 1,53

Adhesion to concrete surfaces (MPa) 1,84

Adhesion to wood surfaces (MPa) 1,84

Tensile strength (MPa) 0,0014

Elongation at break (%) 40,8

Water vapor diffusion coefficient (mg/mhPa) 0,0014

User’s guide to CERAMIC thin insulating plaster

What is CERAMIC thin insulating plaster?

CERAMIC insulating plaster is a thincast, which is made out of acrylic polymer and rubber bonded, micro

sized, hollow rutile ceramic beads, and has excellent heat insulation properties, is environmentally friendly

and water-soluble.

CERAMIC, beyond giving a house a pleasant look, provides effective thermal insulation, and because of its

waterproofing capabilities prolongs the plaster's life. Storm water cannot enter into the hairline cracks,

which are the results of constant aging.

Use: Organic binder, internal and external thermal coating for industrial use. Resistant to aggressive weather

conditions.

Application fields: architecture, thermal-energy.

Application surface: CERAMIC can be successfully used on wood, metal, brick, concrete (new and old or

painted), lime-sand, cement-lime-sand plaster, tile, glass, plastic, rough and smooth surfaces.

Management of the CERAMIC thin insulating plaster: CERAMIC is not classified as a dangerous

mixture. Nevertheless refrain from contact with skin and mucous membranes during use. Keep out of reach

of children.

Safety requirements and commands:

Protector Devices: CERAMIC is a harmless insulating material. Protective clothing, protective gloves are

recommended in case of staining.

CERAMIC insulation can be kept for one year long in its original packaging in a cool, dry, frost-free storage

space. Ideal storage temperature is between 6-26°C, above 60°C product quality suffers damages.

Non-flammable practically non-combustible material, fire risk grade: C

In case of fire CERAMIC must be cooled by spraying with water.

"You can make orders to a version, that can withstand a wide temperature range, but for example it can

bear 1500°C without ignition" (Quoted by the Russian factory representative, Yuri B.'s presentation.

Budapest, 2013. 02. 20.)

Use of CERAMIC thin insulating plaster:

CERAMIC is perfectly suitable for heat insulation of buildings, and piping. It's been also successfully used

to reducing the heat absorption and casting surfaces' heat loss.

Surface preparation:

Before using CERAMIC - whether external or internal - the surface must be properly prepared for the

process. In case of walls, this means at least dusting the area. For older walls the already separated particles

need to be removed mechanically, and - if it's necessary - replaced. Before applying CERAMIC damage to

the plaster must be corrected with filler material or mortar, and any removable should be removed.

During preparation for piping insulating, rust and dust needs to be removed and the pipe material has to be

degreased.

CERAMIC is not demanding for the moisture of the insulation surface.

However, in case of very damp wall surfaces, drying is advisable, because of CERAMIC's waterproofing

capability, the insulation material will seal in the moisture, which can be harmful to the wall structure.

On freshly plastered surfaces CERAMIC should only be applied AFTER the plaster has completely dried.

CERAMIC can be applied in a wide temperature range, the ideal temperature range in case of walls is

between +6°C to +60°C.

For use with heating pipes the temperature range should be between +1°C and +260°C

If the surface temperature is above +260°C, the parameters of the thermal insulation may vary .

Preparation of CERAMIC

CERAMIC insulation is marketed in 20 litre canisters. Once the canister has been opened, the sedimentary

paint on top will show a "condensed" structure. Prior the application of the material, the coating has to be

prepared for it, and the surface has to be brought back to its original condition by slowly mixing well.

While stirring, the volume of the material will increase by approximately 10%, so about 2 litres will need to

be removed, once the canister has been opened. This excess will need to be stored in a separate vessel until

the container has been opened.

Mixing the CERAMIC insulation can be done manually or by machine.

However, it must be noted that the stirring speed should not exceed 150 revolutions per minute (ideal mixing

speed with a blunt edged instrument = 2 rev / sec) under any circumstances.

When the remaining 90% of the material, remaining in the canister, becomes completely stirred up, it will

take on a "sour cream-like" state, and reduce in volume. Than the separated amount can (should) be put

back, until the whole amount of plaster has the same density and texture.

During the application, CERAMIC insulation should be diluted.

The dilution can only be done with deionized water. The dilution can be carried out during the preparation.

Colouring CERAMIC is not recommended, it can damage the material, which may result in the loss of

warranty.

Application of CERAMIC

CERAMIC insulation does not require any prior training (the most important thing is the thorough

preparation of the material and surface).

CERAMIC can be applied manually by brush or ("air-free") airbrush machine as well. 'Teddy' roll, and other

hair, sponge, or other rolling and / or sliding surfaced applicators (eg. XXXX2000, rubber rollers, etc.) are

not suggested.

A fully continuous surface should be aimed for during the application.

It's especially important to focus on corners and cracks whilst applying this product and there should be no

gaps in the applied plaster.

The application of CERAMIC insulation must always be done in two layers and it is very important to make

sure that each layer is 90 degrees in relation to the previous layer.

(Of course, in reality each strip should be connected to form a complete

surface. The "empty" interface between stripes in this image is only for

illustration.)

The appropriate temperature for application is above 6°C

The recommended application thickness of each layer is 0.6 to 0.8 mm.

However, to determine the application thickness in case of walls the final

result must be based on the heat permeability coefficient (so called K-value) of the surface to be insulated.

The drying time between application of the two layers - at temperatures above +10°C – is 2 hours. Complete

drying at temperatures above +10 ° C takes 24 hours. The dried surface is highly resistant to all kinds of

physical and chemical effects that can occur in everyday life (impact [except for sharp, pointed objects],

rain, wind, frost, animals’ “wet-attack”, etc.

If pipes are getting insulated, dilution of CERAMIC thermal-insulation is not recommended. After it's

completely dried, any subsequent coloring is permitted. However, the physical violation of the insulating

layer will affect the performance negatively and void the warranty.

A surface, when coated with CERAMIC thin insulating plaster does not require any special maintenance. If

it's necessary it can be washed, even using chemicals.

Store leftover materials: after a few days closed up in the original bucket, the "initial" (deposited) state will

return, and in a few months - with the same preparing method - it can be used again. CERAMIC thin

insulating plaster can be stored - in the original packaging, unopened and frost-free – for one year. After one

year the material loses its warranty.

Cleaning applied tools: the residuals of the material can be removed by water.

- Surface treatment: washable with chemicals.

Practical cover rate: 1 liter CERAMIC with 0.6mm application thickness - depending of consistency of the

surface, and pore frequency – is approx. 1.5 m2.

Warranty: A duly and carefully prepared and applied CERAMIC insulation thickness of 1.2 mm - of course,

depending on the support surface's K coefficient - the insulation meets approx. a 7cm polystyrene foam. The

material keeps its insulating-ability as wall-insulation between a temperature range of -40°C and +56°C, as

heat-pipe insulation between +1°C and +260°C for at least 10 years, provided that the preparation and

application meet all the criteria of the standards (With pre-written application replacing the insulation up to

20 - even 30 years will not be required.)