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INDINOX 2010 INDINOX 2010
Ferrochrome &Ferrochrome &Stainless Steel : Stainless Steel : Brightening Brightening India’s futureIndia’s future
PrabhashPrabhash GokarnGokarn
Head (M&BD), FAMD, Head (M&BD), FAMD,
Tata Steel LtdTata Steel Ltd
Tata Steel Ferro Alloys & Minerals participated in India’s first Tata Steel Ferro Alloys & Minerals participated in India’s first
international Stainless Steel fair held at international Stainless Steel fair held at AhmedabadAhmedabad between between
Jan 16 Jan 16 –– Jan 19, 2009. Jan 19, 2009.
FAMD’s stall at the fair (titled “FAMD’s stall at the fair (titled “Making Steel StainlessMaking Steel Stainless”) ”)
showcased Tata Steel as being among the top 6 global chrome showcased Tata Steel as being among the top 6 global chrome
players and the largest manganese alloy player in India. players and the largest manganese alloy player in India.
Amongst the visitors to Tata Steel’s stall, were the steel Amongst the visitors to Tata Steel’s stall, were the steel
minister, minister, ShriShri VirbhadraVirbhadra Singh and Chairman, SAIL, Singh and Chairman, SAIL, MrMr S K S K
RoongtaRoongta; apart from the who’s who of the Stainless Steel ; apart from the who’s who of the Stainless Steel
industry of India, and international delegates (from China, EU, industry of India, and international delegates (from China, EU,
Bhutan, Japan, US, UK, Bangladesh, Pakistani, Sri Lanka). Bhutan, Japan, US, UK, Bangladesh, Pakistani, Sri Lanka).
FAMD also participated in the B2B session with Stainless Steel FAMD also participated in the B2B session with Stainless Steel
producers and presented this paperproducers and presented this paper
View Of FAMD TATA STEEL STALL AT THE INDINOX FAIRView Of FAMD TATA STEEL STALL AT THE INDINOX FAIR
MrMr VirbhadraVirbhadra Singh, Steel Minister at FAMD Stall / Singh, Steel Minister at FAMD Stall / MrMr SK SK RoongtaRoongta, Chairman SAIL at FAMD Stall, Chairman SAIL at FAMD Stall
This presentation is an amalgamation of author’s own
views.
Tata Steel does not necessarily subscribe to the views
expressed in the presentation and the views should not
be taken as company policy.
Chrome Alloy Scenario Chrome Alloy Scenario In IndiaIn India
Chrome DiscoveryChrome Discovery
•• NicolasNicolas--Louis Louis VauquelinVauquelin in 1797 in 1797 •• ChromiumChromium--iron iron spinelspinel now known as now known as chromitechromite (FeOCr(FeOCr22OO33). ). •• Colorful salts : name derived from “Colorful salts : name derived from “khrômakhrôma””
Greek word for Greek word for colourcolour. . •• In 1798In 1798--99, 99, LowitzLowitz & & KlaprothKlaproth independently discovered independently discovered
chromium from the chromium from the BeresofBeresof Mines SouthMines South--Eastern France.Eastern France.
Stainless SteelStainless Steel•• Corrosion resistance of ironCorrosion resistance of iron--chromium alloys first recognized in 1821 by chromium alloys first recognized in 1821 by
the French metallurgist Pierre the French metallurgist Pierre BerthierBerthier•• 1890s 1890s –– 1915 : various patents for different iron 1915 : various patents for different iron –– chromium stainless chromium stainless
alloys . Harry alloys . Harry BrearleyBrearley usually credited with first patent for usually credited with first patent for MartensiticMartensiticstainless steel in 1915, & Dr Hatfield with invention of 18/8 type Austenitic stainless steel in 1915, & Dr Hatfield with invention of 18/8 type Austenitic Stainless Steel.Stainless Steel.
Chrome : Usage Chrome : Usage
Source : ICDA, USGSSource : ICDA, USGS
94%
95% of total chrome 95% of total chrome
used in metallurgical used in metallurgical
applications applications -- prime prime
demand driverdemand driverMetallurgic
al
94%
Refractory
1%
Foundry
Sands
3%
Chemical
2%
Chromite Chromite -- UsesUses
Industrial uses & Intermediate Products - Chromite
Refractory Chemical Metallurgical Foundry Sands
Cement kiln Chrome Plating Ferrous Alloys
Fiberglass furnace Corrosion control -Cast Iron
Glass tank regenerator Metal finishing -Steel :
Mag-chrome refractories Pigments alloy
Others Tanning Chemicals stainless
(Chromates, Non ferrous alloys
Di-chromates) Aluminium
Others Copper
Nickel
Others
70% of chrome used in 70% of chrome used in
metallurgical applications metallurgical applications --
is for making stainless is for making stainless
steelsteel
18% is for making alloy 18% is for making alloy
steel steel
S Africa, S Africa, 74%74%
Zimb, Zimb, 12%12%
Khazak, Khazak, 8%8%
India, 1%India, 1% Other, 5%Other, 5%
Global Chrome ReservesGlobal Chrome Reserves
India in The Global Chrome Market (1)India in The Global Chrome Market (1)
S Africa, S Africa, 35%35%
China, China, 25%25%
Kazak, Kazak, 17%17%
India, India, 11%11%
Russia, Russia, 5%5%
Others, Others, 7%7%
Global Chrome Alloy Global Chrome Alloy
Production CY09Production CY09India has a total chrome ore India has a total chrome ore
reserve of 213 million MT reserve of 213 million MT
(proved 31mill MT, probable 35 (proved 31mill MT, probable 35
mill MT, recoverable 66 mill MT).mill MT, recoverable 66 mill MT).
98% in state of Orissa98% in state of Orissa
India has a total chrome alloy India has a total chrome alloy
production capacity of 876 MVA,production capacity of 876 MVA,
ProdnProdn in 2009 : 6,05,000 MT in 2009 : 6,05,000 MT
70% in state of Orissa70% in state of Orissa
Chinese LAM Coke preferredChinese LAM Coke preferred
Power cost & availability concernsPower cost & availability concerns
India in The Global Chrome Market (2)India in The Global Chrome Market (2)
1010
1313
101066 55
2222
22222222
3333
2525
00
55
1010
1515
2020
2525
3030
3535
4040
4545
Cr Ore/ConcCr Ore/Conc 20052005 20062006 20072007 20082008
Export to ChinaExport to China Export ROWExport ROW Used inside IndiaUsed inside India
60%60%
80%80%
69 18 19
38
35 34
44
30
26
0
10
20
30
40
50
60
70
80
90
1 2 3 4 5
FeCr Export to ChinaFeCr Export to China FeCr Export to ROWFeCr Export to ROW Used inside IndiaUsed inside India
50%50%
32%32%
60%60%
< 10%< 10%
Chrome Ore/ConcentrateChrome Ore/Concentrate Ferro ChromeFerro Chrome
India has moved from mainly a supplier of Chrome Ore/Concentrate to a India has moved from mainly a supplier of Chrome Ore/Concentrate to a
global supplier of Ferro Chrome. Today, most chrome ores are used global supplier of Ferro Chrome. Today, most chrome ores are used
within India.within India.
Domestic consumption of Domestic consumption of ferroferro chrome has remained more or less chrome has remained more or less
stagnant, due to slow growth of the SS & Alloy steel industry. Share of stagnant, due to slow growth of the SS & Alloy steel industry. Share of
FeCrFeCr used within the country has dropped to oneused within the country has dropped to one--third.third.
India in The Global Chrome Market (3)India in The Global Chrome Market (3)
Production capacity 2.5 mil MT.Production capacity 2.5 mil MT.
Product mixProduct mix-- 75% Flat :25% Long. 76% output in 200 series. 75% Flat :25% Long. 76% output in 200 series.
10% in 400 series fast growing10% in 400 series fast growing
Majority from Private enterprises which mainly produce Flat Majority from Private enterprises which mainly produce Flat
products. 5% production from products. 5% production from GovtGovt enterprises who are mostly enterprises who are mostly
in Long productsin Long products
In 2009 SS production expected 1.8 to 2.4 mill MT In 2009 SS production expected 1.8 to 2.4 mill MT (figures (figures
from different sources!!)from different sources!!). .
SS Exports 0.5 million MT, mainly Bright Bars, Utensils.SS Exports 0.5 million MT, mainly Bright Bars, Utensils.
China in The Global Chrome Market (1)China in The Global Chrome Market (1)
Chrome OreChrome Ore
Insignificant Chrome Ore Reserves compared to IndiaInsignificant Chrome Ore Reserves compared to India
Chrome ore production < 3 Chrome ore production < 3 lakhlakh MT, mainly used for refractory & MT, mainly used for refractory &
chemical applications.chemical applications.
Imports Chrome Ore from mainly S Africa, Oman. Imports from India Imports Chrome Ore from mainly S Africa, Oman. Imports from India
have reduced sharply.have reduced sharply.
Ferro ChromeFerro Chrome
Turned a net importer of HC Ferro Chrome from 2002. Turned a net importer of HC Ferro Chrome from 2002.
Significant imports from India. Quantum jump in HC Significant imports from India. Quantum jump in HC FeCrFeCr imports in last imports in last
2 years.2 years.
Significant producer of Significant producer of SilicoSilico Chrome & LC Chrome & LC FeCrFeCr
2,686
4,505
6,2906,940
6,000
3,0244,325
6,0916,449
4,979
854 1,043 1,296
1,506
750233 440
1,348
1,094
1,660
0
2000
4000
6000
8000
2005 2006 2007 2008 2009 Till SeptQu
an
tity
('000 M
T)
SS production Import of Chrome Ore & Conc
Production of Ferro Chrome Import of Ferro Chrome
China in The Global Chrome Market (2)China in The Global Chrome Market (2)
Total production capacity 13 million MT; oneTotal production capacity 13 million MT; one--third of global capacitythird of global capacity
Flats : 7 million MT Flats : 7 million MT -- State Owned Joint enterprises State Owned Joint enterprises
Longs : 6 million MT Longs : 6 million MT –– mostly private enterprises mostly private enterprises
20092009: SS production expected 8 mill MT, capacity : SS production expected 8 mill MT, capacity utilisationutilisation of 62%. of 62%.
Significant exports. Significant exports. China now the world’s largest SS PlayerChina now the world’s largest SS Player..
SS SS ProdnProdn In China grew at a In China grew at a
CAGR of @22% (2005CAGR of @22% (2005--2009)2009)
China in The Global Chrome Market (2) China in The Global Chrome Market (2) –– India FactorIndia FactorChina’s dependence on India in Chrome Ore or Chrome AlloysChina’s dependence on India in Chrome Ore or Chrome Alloys
India’s spend share as supplier of Chrome Ore & India’s spend share as supplier of Chrome Ore & ConcConc to China to China 2005 : 32%, 2007 : 16%, 2009 : 7%2005 : 32%, 2007 : 16%, 2009 : 7%
India’s spend share as supplier of Ferro Chrome to ChinaIndia’s spend share as supplier of Ferro Chrome to China--2005 : 28%, 2007 : 14%, 2009 : 17%2005 : 28%, 2007 : 14%, 2009 : 17%
Share of India’s Ferro Chrome export to China as part of India’s total production Share of India’s Ferro Chrome export to China as part of India’s total production increased to a level of 60%increased to a level of 60%
China prefers Indian Ferro Chrome :China prefers Indian Ferro Chrome :-- High grade High grade -- Short Sailing TimeShort Sailing Time-- No Seasonal EffectNo Seasonal Effect--Time zone advantageTime zone advantage
Domestic Domestic FerroChromeFerroChrome DemandDemand
Demand in India for Demand in India for ferroferro chrome has not grown significantly as yet : growing chrome has not grown significantly as yet : growing from 1.7 mill MTPA to 2.5 mill MTPA (2000from 1.7 mill MTPA to 2.5 mill MTPA (2000--2009)2009)
Other issues in IndiaOther issues in India
1.1. Secure suppliers / customers : LT Contracts with fixed Secure suppliers / customers : LT Contracts with fixed
monthly committed lifting quantitymonthly committed lifting quantity
2.2. Price : need to evolve an acceptable BM. Monthly/quarterly Price : need to evolve an acceptable BM. Monthly/quarterly
BM based pricing on LT Contracts.BM based pricing on LT Contracts.
3.3. Improvement in Logistics : specially inland transport in Improvement in Logistics : specially inland transport in
Orissa and from the Eastern to the western part of India.Orissa and from the Eastern to the western part of India.
4.4. Power availability and need to keep power costs lowPower availability and need to keep power costs low
¿ Quo Vadis ?¿ Quo Vadis ?
800
900
1,000
1,100
1,200
1,300
1,400
1,500
1,600
2009 2010 2011 2012 2013
1,450
1,350
1,4501,500
1,600
1,041
1,156
1,4061,476
1,576
'000 M
T
China India
Ferro Chrome : India catching up with ChinaFerro Chrome : India catching up with China
China turned a net importer of HC Ferro Chrome from India since 2002, China turned a net importer of HC Ferro Chrome from India since 2002,
with a quantum jump in HC with a quantum jump in HC FeCrFeCr imports in last 2 years. imports in last 2 years.
Significant increase in Significant increase in FeCrFeCr production within India forecast, India will production within India forecast, India will
catch up with China by 2013.catch up with China by 2013.
8,4009,100
9,760
10,69011,070
0
3,000
6,000
9,000
12,000
2010 2011 2012 2013 2014
'00
0 M
T
YearYear FlatFlat LongLong TotalTotal
20052005 10011001 153153 11541154
20102010 16851685 373373 20582058
20152015 31853185 900900 40854085
Source ISSDASource ISSDA
Projected Stainless Steel GrowthProjected Stainless Steel Growth
Stainless Steel : Stainless Steel :
••China SS growth to slow to 6China SS growth to slow to 6--8% CAGR between 2010 8% CAGR between 2010 -- 20152015
••Significant opportunity for India to emulate growth of China during 2005Significant opportunity for India to emulate growth of China during 2005--
2009 (@22). 2009 (@22).
••However, most optimistic projections for Stainless Steel by ISSDA @12% However, most optimistic projections for Stainless Steel by ISSDA @12%
CAGRCAGR
ChinaChina IndiaIndia
Till 2000 2001 to 2004 2005 to current The possible future
Stainless Steel
Ferro Chrome
Chrome Ore
China reaching half million MT production
Emergence of China as player of significance
in global Stainless Steel
Dominance of China in global Stainless Steel
production
Increased Dominance of China, Emergence of India : high growth in Stainless
Steel production
No Ferro Chrome import by China
China starts importing Ferro Chrome : 1st time
import rom India
Increased production of Ferro Chrome in China and
India. Quantum jump in India’s share in China’s import
China secures Chrome Ore supplies through equity
stakes in Zimbabwe, South Africa etc. Further
consolidation : Cr Ore -FeCr - Stainless Steel
India’s production reaches 2 million MT
India’s production reached 3 million MT with one third
exported to China
Restriction of Ore supply from India . China shifted to supply from other countries
Higher production consumption & export of
Ferro Chrome in India.
•• Rapid increase in Ferro chrome demand in Rapid increase in Ferro chrome demand in
China and India will boost Ferro Chrome China and India will boost Ferro Chrome
production in India in a big way.production in India in a big way.
•• An opportunity exists for India to grow like China An opportunity exists for India to grow like China
did in the global Stainless Steel arena, and did in the global Stainless Steel arena, and
emerge as a big global producer, consumer and emerge as a big global producer, consumer and
exporter of stainless steel.exporter of stainless steel.
THANK YOU THANK YOU
USES OF USES OF
CHROMIUMCHROMIUM
Chromium : Use In Metallurgical Applications Chromium : Use In Metallurgical Applications
Stainless Steel
69%
Others
2%
Nickel Alloys
1%
Foundry &
Castings
10%
Alloy Steel
18%
Passive layer formation Carbide formation
Cr > 10.5% Wear Resistance
Stainless Steels Bearing Steels
Cr
Carbide formation Scale Resistance
Hot Hardeness Creep Resistance
Tool Steels, High Speed Steels High Temp Steels
CHROMIUM - Alloying Element In Steel
ApplicationGrowth
Rate% Cr
Stainless Steel 5% 18% 2,798 50% 3,571 50%
Alloy Steel 5.50% 3% 1,244 22% 1,626 29%
Tool & HSS 6.90% 5% 94 2% 131 2%
Engg Steel 6.20% 0.80% 369 7% 498 9%
HSLA 10% 0.20% 37 1% 60 1%
Carbon, Low Alloy 4.80% 0.10% 744 13% 941 17%
Castings 4.40% 0.20% 153 3% 190 3%
Ni alloys 6% 22% 55 1% 74 1%
Others 6% 1% 70 1% 94 2%
000 MT Cr
Content 2008
000 MT Cr
Content 2014
70% of chrome used in 70% of chrome used in
metallurgical applications metallurgical applications
-- is for making stainless is for making stainless
steelsteel
18% is for making alloy 18% is for making alloy
steel steel
BACK UP
ABOUT TATA STEELABOUT TATA STEEL
THE TATA GROUP
Founded by Jamsetji Nusserwanji Tata in 1869, a visionary, nationalist and philanthropist who believed that wealth must be shared
HISTORY OF FIRSTS :
First integrated steel plant
First hotel chain
First hydro electric power plant
First institute of technical education
First to discover & nurture Chrome & Manganese
The Tata GroupThe Tata Group
Strong Brand Equity
USD 62.5 billion
6.3% of India GDP
61% of Group Revenue
Employees 350,000 people
worldwide
The TATA GROUPThe TATA GROUP
MOTORSMOTORS
CHEMICALSCHEMICALS
TEATEA
STEELSTEEL
TELECOMTELECOM
FERRO ALLOYS FERRO ALLOYS & & MINERALSMINERALS
US$25 Bn.
US$3450M
ENERGYENERGY
SERVICESSERVICES
Group ProfileGroup Profile
SOFTWARESOFTWARE
US$400M
TATA STEEL
Tata Steel is the flagship company of the Tata GroupTata Steel is the flagship company of the Tata Group
First to discover and nurture India’s mineral wealth : first Manganese and chrome mines, first Ferro
alloy plant. Amongst the largest Ferro alloy producers in India – amongst World’s top 6 Chrome
producers.
Ferro Alloys & Minerals Division
FAMD - PRODUCTS
MINERALSMINERALSFERRO ALLOYSFERRO ALLOYS
CHROME ALLOYSCHROME ALLOYS MANGANESE MANGANESE
ALLOYSALLOYS
DOLOMITE / PYROXINITEDOLOMITE / PYROXINITECHROME CONCENTATECHROME CONCENTATE
FLUXESFLUXES
FerroChrome FerroChrome
ChargeChromeChargeChromeFerro ManganeseFerro Manganese
Silico ManganeseSilico Manganese
Amongst the top 6 Global Chrome Alloy producers
6.3% global market share in Chrome Alloys, 44% share in India
Largest supplier of manganese alloys in India, 15% market share in India
Production facilities in India and South Africa
Major Customers are Carbon Steel, Alloy Steel & Stainless Steel Manufacturers
As the world sees us….As the world sees us….
Chrome Alloys Chrome Alloys –– Stainless / Stainless / Alloy SteelAlloy Steel Manganese Alloys Manganese Alloys –– Carbon & Stainless Carbon & Stainless
Steel (200S)Steel (200S)
Fluxes Fluxes –– Manufacture of Steel Manufacture of Steel Chrome Concentrate Chrome Concentrate –– manufacture of manufacture of Chrome alloys and Stainless SteelChrome alloys and Stainless Steel
FAMD - PRODUCTS
Company
Name
Capacity
( In LMT)
Rank by
Prodn
(2008)
Rank by
Prodn
(2010)
2007 2009
Xstrata 18.00 21.50 1 1
Samancor 11.85 11.35 2 2
Kazchrome 10.0 11.3 3 3
Hernic 2.7 4.3 4 4
Outokumpu 2.6 2.6 5 6
Tata Steel
Group2.2 3.6 6 5
Tata Steel will be the fifth largest producer of Charge/Ferro ChromeTata Steel will be the fifth largest producer of Charge/Ferro Chrome
and the largest producer in Indiaand the largest producer in India
World’s Largest Chrome Alloy ProducersWorld’s Largest Chrome Alloy Producers
Leader In Manganese Alloys in IndiaLeader In Manganese Alloys in India
17% Domestic Market Share in Ferro Manganese17% Domestic Market Share in Ferro Manganese
12% Domestic Market Share in Silico Manganese12% Domestic Market Share in Silico Manganese
Flux Business : DolomiteFlux Business : Dolomite
•• CalciumCalcium--Magnesium carbonateMagnesium carbonate
•• Used as a flux in making of iron & during steel making and for some Used as a flux in making of iron & during steel making and for some refractory applications. Flux is used as a slag former, which helps in refractory applications. Flux is used as a slag former, which helps in refining the ore while it is reduced to metal.refining the ore while it is reduced to metal.
Competitive Position
ProductCustomer
SegmentsPresent Volume
Current Market
Share, PositionCompetitors Envisaged Growth
Integrated Steel
Plants
Ferro Alloy Plants
Sponge Iron Plants
Dolomite 5 lakh MTPA7.5 lakh MTPA
(2015)30%, 3
BISRA (Mkt share 50%,
Rank 1)
BK Lal (Mkt share 40%,
Rank 2)
PyroxenitePyroxenite ::
•• CalciumCalcium--Magnesium silicate associated with serpentine, found with Chromites at Magnesium silicate associated with serpentine, found with Chromites at SukindaSukinda. .
•• Used as a flux in making of iron & during steel making at Tata Steel, Jamshedpur, Used as a flux in making of iron & during steel making at Tata Steel, Jamshedpur, substituting Dolomite.substituting Dolomite.
•• Replacement of Dolomite by Replacement of Dolomite by PyroxenitePyroxenite (considered a gangue material) has resulted in (considered a gangue material) has resulted in substantial saving in cost of steel.substantial saving in cost of steel.
•• Not marketed outside Tata Steel due to restricted availability. Not marketed outside Tata Steel due to restricted availability. PyroxenitePyroxenite reserves expected reserves expected to last 1 to last 1 –– 2 years. 2 years.
•• Fully utilized at Tata Steel’s Jamshedpur worksFully utilized at Tata Steel’s Jamshedpur works
PyroxenitePyroxenite
MINERALS
Other Divisions:
FAMD
Long Long
Products &Products &
WiresWires
AgricoAgrico & &
Hand ToolsHand Tools
FERRO ALLOYS
TubesTubes
CHROME ALLOYSCHROME ALLOYS MANGANESE ALLOYSMANGANESE ALLOYS DOLOMITE / PYROXINITEDOLOMITE / PYROXINITECHROME CONCENTATECHROME CONCENTATE
FLUXES
FERRO ALLOYS & MINERALS FERRO ALLOYS & MINERALS DIVISIONDIVISION
Flat Flat
ProductsProducts
BearingsBearings
FeCrFeCr and and ChCChCrr FeMn and SiMnFeMn and SiMn
EngineeringEngineering
AutomationAutomation
FACILITIES
CHROM E CUSTOMERS
MANGANESE CUSTOMERSFLUX CUSTOMERS
GLOBAL GLOBAL REACHREACH
Some Major Customers……Some Major Customers……
Excellence Recognises ExcellenceExcellence Recognises Excellence
Limestone BizLimestone Biz
Sila Eastern Company Ltd. Thailand:Sila Eastern Company Ltd. Thailand:
A 49% joint venture to undertake development of A 49% joint venture to undertake development of limestonelimestone mines in Thailand mines in Thailand
nurtured at FAMD.nurtured at FAMD.
Company vision: to be the preferred global source for low silica limestone for Company vision: to be the preferred global source for low silica limestone for
metallurgical application metallurgical application
Guaranteed typical specs Guaranteed typical specs
CaO 54 % 55.0 % MgO 1.5 % max 0.5 % SiOCaO 54 % 55.0 % MgO 1.5 % max 0.5 % SiO22 0.5 % max 0.3 % 0.5 % max 0.3 %
AlAl22OO33 0.3 % max Fe 0.3 % max Fe 22 OO33 0.2 % max 0.2 % max
The company has grown to be a 1 Million MT limestone producer in 4 years. The company has grown to be a 1 Million MT limestone producer in 4 years.
Facilities & PlantsFacilities & PlantsMines Location Product Production
Chromite Mines Sukinda, Orissa Chrome Ore 1 Million MTPA
Manganese Mines Joda, Orissa Manganese Ore 0.33 Million MTPA
Dolomite Mines Gomardih, Orissa Dolomite 0.5 Million MTPA
Ferro Alloy Plants Facility Current Product Production
FAP Bamnipal, Orissa33.5 MVA closed
furnace Ferro Chrome 55,000 MTPA
FAP Joda, Orissa9MVA & 15MVA
semi-closed fceManganese Alloys 50,000 MTPA
FAP, Cuttack Orissa 2 * 16.5 MVA fce Ferro Chrome 50,000 MTPA
TSKZN, Richards Bay,
South Africa2 * 38 MVA fce Charge Chrome 150,000 MTPA
Additional production of Additional production of ferroferro alloys through Long Term alloys through Long Term
Conversion Arrangements of Conversion Arrangements of ~2 ~2 lakhlakh MTPAMTPA
Business ProfileProduction facilities in India and South Africa
Products : Minerals :
Chrome Concentrate
Alloys :
Charge Chrome
High Carbon Ferro Chrome
High Carbon Silico Manganese
High Carbon Ferro Manganese
Fluxes :
Dolomite and Pyroxinite
Global reach - strong presence in Japan, Korea, China and recent foray into US & Middle East market and re-entry into Europe.
Leadership position in India
Major Customers are Carbon Steel, Alloy Steel & Stainless Steel Manufacturers
Traditionally nurtures LT relationships & long term business agreements.
Only supplier of both FeCr & Ch Cr in World
FERRO ALLOY FACILITIES
Current Production Furnace Fce Type Capacity
1 FAP Bamnipal, Orissa, India HC Ferro Chrome, Low Phos 1 x 33.5 MVA Closed 60,000 MTPA
2 FAP Joda, Orissa, India HC Ferro Manganese, Low Si 9 MVA , 15 MVA Semi-closed 50,000 MTPA
3 FAP(Rawmet) Cuttack, Orissa, India Chrome and manganese alloys 2 x 16.5 MVA Semi-closed 50,000 MTPA
4 TSKZN, Richards Bay, South Africa Charge Chrome 2 x 38 MVA Semi-closed 151,000 MTPA
Facility & Location
FacilitiesFacilities
In addition facilities to convert approx 200,000 MTPA bulk ferro alloys under tollingIn addition facilities to convert approx 200,000 MTPA bulk ferro alloys under tolling
Products Products –– Manganese AlloysManganese Alloys
Special ProductsSpecial Products
Low Silica Ferro Manganese with Si content below 1.5% and below 1% can be made.Low Silica Ferro Manganese with Si content below 1.5% and below 1% can be made.
Low Phos Ferro Manganese with Phos levels below 0.25% and 0.20% can be madeLow Phos Ferro Manganese with Phos levels below 0.25% and 0.20% can be made
Support Facilities Support Facilities
Customised size and specifications and Delivery conditionsCustomised size and specifications and Delivery conditions
24x7 customer contact 24x7 customer contact
Packaging: In 50 kg JutePackaging: In 50 kg Jute--HDPE/ 1 MT Bags and loose in bulkHDPE/ 1 MT Bags and loose in bulk
Provision of sales ex Provision of sales ex –– Depots / Warehouses near you or exDepots / Warehouses near you or ex--plant plant
Multi Mode/ Multi Port despatches : land (road/truck, railMulti Mode/ Multi Port despatches : land (road/truck, rail--wagon/Concor rake) & sea wagon/Concor rake) & sea
Provision of certification by independent Public AnalystProvision of certification by independent Public Analyst
Products Products –– Chrome AlloysChrome Alloys
Special ProductsSpecial Products
Low Phosphorus HC Ferro Chrome with Phos content ranging from 0.018%max upwardsLow Phosphorus HC Ferro Chrome with Phos content ranging from 0.018%max upwards
Low Manganese Ferro Chrome with Mn levels below 0.35% Low Manganese Ferro Chrome with Mn levels below 0.35%
Low Titanium Ferro Chrome, with Ti levels below 0.20% for seamless tubes Low Titanium Ferro Chrome, with Ti levels below 0.20% for seamless tubes
Support Facilities Support Facilities
Customised size and specifications and Delivery conditionsCustomised size and specifications and Delivery conditions
24x7 customer contact 24x7 customer contact
Packaging: In 50 kg JutePackaging: In 50 kg Jute--HDPE/ 1 MT Bags and loose in bulkHDPE/ 1 MT Bags and loose in bulk
Provision of sales ex Provision of sales ex –– Depots / Warehouses near you or exDepots / Warehouses near you or ex--plant plant
Multi Mode/ Multi Port despatches : land (road/truck, railMulti Mode/ Multi Port despatches : land (road/truck, rail--wagon/Concor rake) and sea wagon/Concor rake) and sea
Provision of certification by independent Public AnalystProvision of certification by independent Public Analyst
Only Global Producer of both HC Ferro Chrome and Charge ChromeOnly Global Producer of both HC Ferro Chrome and Charge Chrome
Products Products –– Chrome ConcentrateChrome Concentrate
Special ProductsSpecial Products
Coarse Concentrate Coarse Concentrate
High Cr/Fe Concentrate with Cr/Fe upto 2.8 High Cr/Fe Concentrate with Cr/Fe upto 2.8
Support Facilities Support Facilities
Multi Mode/ Multi Port despatches : land (road/truck, railMulti Mode/ Multi Port despatches : land (road/truck, rail--wagon/Concor rake) & sea(bulk & wagon/Concor rake) & sea(bulk &
containerized through a choice of nearby ports) containerized through a choice of nearby ports)
24x7 customer contact 24x7 customer contact
Packaging: In bulk or 1 MT Bags Packaging: In bulk or 1 MT Bags
Customised size and specifications and Delivery conditionsCustomised size and specifications and Delivery conditions
Provision of certification by independent Public AnalystProvision of certification by independent Public Analyst
Products Products –– FluxesFluxes
Support Facilities Support Facilities
Customised size and specifications and Delivery conditionsCustomised size and specifications and Delivery conditions
24x7 customer contact 24x7 customer contact
Multi Mode despatches : land (road/truck, and railMulti Mode despatches : land (road/truck, and rail-- rake loading option) rake loading option)
Packaging: In bulk. Rake loading optionPackaging: In bulk. Rake loading option
Our Business Excellence JourneyAccolades Year on Year
TBEM
DEMMING
CAPXEIL SPECIAL EXPORT CAPXEIL SPECIAL EXPORT PROMOTION AWARD 2009PROMOTION AWARD 2009
THANK YOUTHANK YOU
for more information :for more information :
please visit us at please visit us at –– www.tatasteel.com/famdwww.tatasteel.com/famd
email email -- [email protected]@tatasteel.com
INDINOX 2010 INDINOX 2010