TRS Quality Plan - Complete
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Transcript of TRS Quality Plan - Complete
TRS QUALITY PLAN
LEGEND FOR IMPLEMENTATIONRESPONSIBILITY
X Assigned / ResponsibilityD Alternate Delegate
V Verify
Project CoordinatorTRS SupervisorWorkshop Supervisor / TRS TechniciansTorque Turn Supervisor / TechniciansMaterial Dispatch CoordinatorCrew Supervisor / Chief
No.ActivityLegendReference DocumentGenerated DocumentsTask Completed
1Receiving Equipments from rig or from supplier and storageVXDTRS-001 Receiving Equipments; GMP-20 Product Identification & Traceability;GMP 22 Preservation of ProductBackload Manifest;Shipping Invoice;
Fault Report;
OEM/COC
2Receiving Material RequestXDTRS-002 Handling Material Request and DispatchEquipment Request Form
3Preparation, testing of handling and power equipmentXDDTRS-003 Diesel Hydraulic Power Unit maintenance;
TRS-004 Hydraulic Power Tong Maintenance;
TRS-005 Hydraulic Lift Cylinder;
TRS-006 Spring Hanger Maintenance;
TRS-009 FMS and Control Panel Maintenance;
TRS-010 200, 350 & 500 Ton Spider Elevator Maintenance;
TRS-011 Side Door and Centre Latch Elevator Maintenance;
TRS-012 Single Joint Elevator Type J Maintenance;
TRS-013 Single Joint Elevator Type P Maintenance;
TRS-014 Single Joint Compensator Maintenance;
TRS-015 Handslips Maintenance;
TRS-016 Safety Clamp;
TRS-017 Y Series Slip Type Elevator;
TRS-018 Bowl and Slip Maintenance;
TRS-019 Petol Surgrip and Manual Tong Maintenance;
TRS-020 Stabbing Guide Maintenance;
TRS-021 Thread Protector Maintenance;
TRS-022 Fill-up and Circulating Tool maintenance;
TRS-023 Skid and Cargo Box Maintenance; GMP- 021 Control of Customer PropertyPower Unit Checklist;
Power tong Checklist;
Lift Cylinder Checklist;
Spring Hanger Checklist;
FMS & Control Panel Checklist;
200, 350 & 500 Ton Spider Elevator Checklist;
Side Door & Centre Latch Checklist;
Single Joint Elevator Checklist;
Single Joint Compensator Checklist;
Handslips Checklist;
Safety Clamp Checklist;
Y-Series Slip Type Elevator Checklist;
Bowl and Slip Checklist;
Petol Surgrip & Manual Tong Checklist;
Stabbing Guide Checklist;
Thread Protector Checklist;
Fill-up and Circulating Tool Checklist; Load-out List
4Preparation and testing of torque turn computer systemXTRS-007 Torque Gauge Maintenance;
TRS-008 Torque Turn Computer System Maintenance;Calibration Certificate; Torque Turn Computer System Checklist; Third party Inspection report
5Control of Non-conforming productVXXGMP-26 Non-Conforming ProductFault Report;
Non-conforming Product Report Form
6Identifying Lifting Tackles / equipmentVXCustomer RequirementThird Party Inspection reports
7Pre-Dispatch InspectionXXXTRS-002 Handling Material Request and DispatchEquipment Pre-Dispatch Checklist
8Delivery Ticket Preparation and onward submissionXDelivery Ticket
9Follow-up whether equipment already reached its locationXD
10Selecting Crew for the job.XTRS Operations Board; Training Matrix
11Conducting personnel pre-dispatch briefingXTRS-024 Personnel Dispatch to Rig SiteJob Briefing Form;
Journey Plan
12Crew arrival and stay on the rig siteVDXTRS-026 Personnel on LocationDaily Operations Report
13Checking of equipment on locationDDXOn-Site Equipment Checklist
14Conduct Tool box Talk (on-site)XTRS-030 General Instructions in Conducting Pre-job or Tool Box TalkTool Box Talk Form;
Job Safety Analysis;
Permit to work
15Perform the jobDDXTRS-031 General Instruction on Rigging-up and Rigging Down;
TRS-027 Cargo Box Handling Procedure;
TRS-028 Lifting and Lowering Equipment Procedure;
TRS-029 Hanging Equipment in the Derrick;
TRS-032 Diesel Hydraulic Power Unit Operations;
TRS-033 Hydraulic Power Tong Operations;
TRS-034 Lift Cylinder Operations;
TRS-035 Spring Hanger Operations;
TRS-036 Torque Turn Computer Systems Operations;
TRS-037 Torque gauge and link Operations;
TRS-038 Flush Mounted Spider Operations;
TRS-039 FMS Control Panel Operations;
TRS-040 200, 350 & 500 Ton Spider Elevator Operations;
TRS-041 Side Door and Centre Latch Elevator Operations;
TRS-042 Single Joint Elevator Operations;
TRS-043 Single Joint Compensator Operations;
TRS-044 Y Series Slip Type Elevator Operations;
TRS-045 Handslips Operations;
TRS-046 Safety Clamp and Clampmaster Operations;
TRS-047 Bowl and Slip Operations;
TRS-048 Petol Surgrip and Manual Tong Operations;
TRS-049 Stabbing Operations;
TRS-050 Stabbing Guide Operations;
TRS-051 Thread Protector Operations;
TRS-052 Workstand Operations;
TRS-053 Fill-up and Circulating Tool Operations;
TRS-054 Drift Operations;
TRS-055 Dope Application ProcedureJob Report;
Stabbing Board Checklist;
Torque Turn Computer Graph;
Crew Practical Evaluation Report;
16Final Acceptance of the JobDXTRS-026 Personnel on Location; TRS-036 Computer Torque Turn System OperationsPost Job Customer Evaluation
17Personnel Return from Rig siteVVXTRS-056 Personnel Returning From Rig SiteJourney Plan
18Crew De-briefing and collecting reportsXDe-briefing Form;
19Receive Job Non-conformances (if any)XDGMP-26 Non Conforming ProductNon-conforming Product Report; NCR from Client
20Investigation of the non-conformance to identify root cause and necessary actions to prevent recurrenceXDGMP-30 Corrective Action;GMP 31 Preventative ActionCAR; PAR
21Submission of response to NCR and subsequent closure (if any)XDGMP-03 Communication ProcessEmail / Fax Correspondence
22Filling of documentation for recordXXXGMP-02 Control of Records
23Continual ImprovementGMP-29 Improvement; GMP-24 Internal AuditMeeting Attendance Sheet; Training Attendance Sheet; Minutes of Meeting; Performance Appraisal; Internal Audit Checklist