May - June 2013 Grain & Feed Milling Technology magazine - full edition
Tropical Feed Milling Issues & Solution
15
The Most Crucial Solution for All Your Feed Processing
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Transcript of Tropical Feed Milling Issues & Solution
The Most Crucial Solutionfor All Your Feed Processing
Low Moisture
Ingredients & Feed
Poor Pellet
Quality
Low Throughput
High % ofFines
High motoAmp
High Processing
Loss
Shrink Loss
High Mold Count
Feed Mill
One Feed Mill Many Challenges
Low Moisture
Ingredients & Feed
Poor Pellet
Quality
Low Throughput
High % ofFines
High motoAmp
High Processing
Loss
Shrink Loss
High Mold Count
Feed Mill
Use Surfactant
Fine Grinding/ Crumbing
Use Thicker Die
Use Pellet Binders
HighCond. Temp
Over Formulation
Additional Inclusion
Use Mold Inhibitor
What Feed millers DoTo mask them?
Low Moisture
Ingredients & Feed
Poor Pellet
Quality
Low Throughput
High % ofFines
High motoAmp
High Processing
Loss
Shrink Loss
High Mold Count
A Feed Mill
Use Surfactant
Fine Grinding/Crumbing
Use Thicker Die
Use Pellet Binders
HighCond. Temp
Over Formulation
Additional Inclusion
Use Mold Inhibitor
Don’t Fight the Symptoms!
SOLVE THE PROBLEM.
is the root cause for all these symptoms.
Inadequate Starch Cooking (gelatinization) particularly in
the Tropics
Our survey on >1500 Feed mills has confirmed that
Poor Starch Cooking in tropics during Pelleting is not only Negatively
affecting the Feed Mills & Pellet Quality but…
also the Bird Performance!
Better Intra-particles Binding
High Micronutrients protection Enhanced Pellet Quality
High feeding value
Enhanced Die Life
Reduced Processing Cost Reduced motoAmp
Reduced Replacement Cost
at feed mill level.
Benefits of Starch Cooking
Greater lubrication, Increased Throughput
High Moisture Retention More Bio-available Feed
Higher Moisture & Digestibility More Bio-available Feed
High Palatability, Feed Intake
Reduced wet litter incidence
High Productive Energy
Reduced raw starch overload
Less fines, lesser disease
Enhanced Digestibility
High performance
At Birds level.
Benefits of Starch Cooking
Starch Granule 400:1
Adequately gelatinizing the starch granules (~ 30-40%) during pelleting
brings in paradigm shift in your feed processing parameters,
pellet quality and bird performance.
Adequate Starch CookingSupport Coarse Meal Particles Too
Adequately gelatinized mash meal during feed processingyields quality pellets & crumbs.
Pellets Crumbs
Before After
Pellet Quality: Before & After Starch Cooking
Pellet Quality: Before & After Starch Cooking
Before After
Before After
Pellet Quality: Before & After Starch Cooking
Pellet Quality: Before & After Starch Cooking
Before After
Gelatinized starch on the surface of pellet
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