Triple Insulated Wire - Broucher
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Transcript of Triple Insulated Wire - Broucher
SAGAR SWITCH GEARS LIMITED CIN: - U31200GJ2009PLC057812
2 ND FLOOR, “CITY POINT”, OPP:-PRATAP CINEMA, BARODA-1, GUJARAT, INDIA PH:- 0265-2830255 / 2830905 / 2411963/ 2413118. FAX NO: - 0265-2830905. M:-8155060191
E-mail:- [email protected], [email protected], [email protected]
www.ssgl.in
“STARK” TRIPLE INSULATED WIRE
Triple insulated wire is a kind of high performance insulation wire, the wire has three insulation layer,
the core, is among the first layer is a golden brown polyamine thin film, the thickness of a few
microns, but can bear the pulse high voltage of 3 Kv For 2 To 3 Seconds, the 2nd is high insulation
paint coating, the third layer is transparent glass fiber layer, the total thickness of insulating layer is
only 20-100 um, its advantage is high dielectric strength, between any two layer can withstand the
safety of the Ac 3 Kv, electric current density.
The Advantages FOR “STARK” TRIPLE INSULATED WIRE ARE:-
Rolled coil easily.
High voltage insulation, could save insulating tape, insulating interlayer.
Superior wear resistance for high speed automatic Transformer winding line.
Three layers of insulation protection, there is no pinhole phenomenon.
Self Solderable So No Striping Required.
Size Of The Transformer Can Be Cut down To 20-30% Due To No Requirement Of
Interlayer Tapes
Save copper due to less number of turns required after eliminating insulating tape &
interlayer.
Intercourse Wear More Than 250 Times
Triple insulated wire comes in three different temperature gradient :-
o CLASS E ----- 120̊ C
o CLASS B ----- 130̊ C
o CLASS F ----- 155̊ C
Triple insulted wire Ranges From 0.16 TO 1.0 mm.
SAGAR SWITCH GEARS LIMITED CIN :- U31200GJ2009PLC057812
OFFICE:-2 ND FLOOR, “CITY POINT”, OPP:-PRATAP CINEMA,BARODA-1,GUJARAT. FACTORY:-PLOT NO:- 190/C & D, G.I.D.C., ROAD-F, VILLAGE:- POR-RAMMAN GAMDI, DIST:- VADODARA, GUJARAT,INDIA
PH:- 0265-2830255 / 2830905 / 2411963/ 2413118. FAX NO: - 0265-2830905.E-mail:[email protected] M:-8155060191
“STARK” TRIPLE INSULATED WIRE
Transformer designed to meet the IEC/VDE safety specification requirements for creepage and
clearance must adhere to one of the following specifications:
1. VDE0805
2. IEC950
3. EN60950
4. UL1950-3e
5. CSA 950-95
The engineer must be aware that one specification does not encompass all applications. For
example, the IEC has specifications for office machines, data-processing equipments, electro
medical equipments, appliances, and others.
Originally these IEC specifications were developed around linear 50 and 60 Hz transformers, and
were not, always, conductive to optimal designs for high frequency, such as switching power
transformers. The complexity of a standard, high frequency, switching type transformer, designed to
the IEC/VDE safety specification. In any switching transformer, coupling has the highest priority
because of the leakage flux.
The triple, insulated wire was developed to meet the above specification and eliminate the need for
three layers of insulating tape between primary and secondary. Also, the triple, insulated wire
eliminates the need for the creepage margin, and now, the whole bobbin can be used for winding.
This wire can also be used as hook-up wire, from the primary or secondary, to the circuits, without
the use of sleeving or tubing.
SAGAR SWITCH GEARS LIMITED CIN: - U31200GJ2009PLC057812
2 ND FLOOR, “CITY POINT”, OPP:-PRATAP CINEMA, BARODA-1, GUJARAT, INDIA PH:- 0265-2830255 / 2830905 / 2411963/ 2413118. FAX NO: - 0265-2830905. M:-8155060191
E-mail:- [email protected], [email protected], [email protected]
www.ssgl.in
“STARK” TRIPLE INSULATED WIRE
CONDUCTOR DIAMETER
( mm )
TOLERANCE ( mm )
STANDARD FINISHED DIA.
( mm )
MAX. FINISHED DIA.
( mm )
MAX .RESISTANCE ( KM )
WEIGHT ( KG / KM )
0.20 ±0.008 0.400 0.417 607.60 0.398
0.25 ±0.008 0.450 0.467 382.50 0.575
0.30 ±0.010 0.500 0.520 262.90 0.786
0.35 ±0.010 0.550 0.590 191.20 1.033
0.40 ±0.010 0.600 0.625 145.30 1.316
0.45 ±0.010 0.650 0.675 114.20 1.633
0.50 ±0.010 0.700 0.725 91.43 1.985
0.55 ±0.020 0.750 0.775 78.15 2.371
0.60 ±0.020 0.800 0.825 65.26 2.793
0.65 ±0.020 0.850 0.875 55.31 3.249
0.70 ±0.020 0.900 0.925 47.47 3.741
0.75 ±0.020 0.950 0.975 41.19 4.267
0.80 ±0.020 1.000 1.030 36.08 4.829
0.85 ±0.020 1.050 1.080 31.87 5.425
0.90 ±0.020 1.100 1.130 28.35 6.056
0.95 ±0.020 1.150 1.180 25.38 6.721
1.00 ±0.030 1.200 1.230 23.33 7.422
SAGAR SWITCH GEARS LIMITED CIN: - U31200GJ2009PLC057812
2 ND FLOOR, “CITY POINT”, OPP:-PRATAP CINEMA, BARODA-1, GUJARAT, INDIA PH:- 0265-2830255 / 2830905 / 2411963/ 2413118. FAX NO: - 0265-2830905. M:-8155060191
E-mail:- [email protected], [email protected], [email protected]
www.ssgl.in
“STARK” TRIPLE INSULATED WIRE
“STARK” Packaging and Length Standard
BOBBIN PT - 10 PT – 15
CONDUCTOR DIAMETER ( mm )
STANDARD LENGTH ( Mtr )
STANDARD LENGTH ( Mtr )
0.20 6000M -
0.25 6000M -
0.30 6000M -
0.32 6000M -
0.35 6000M -
0.37 5000M -
0.40 5000M -
0.45 - 5000M
0.50 - 5000M
0.55 - 4000M
0.60 - 4000M
0.65 - 3000M
0.70 - 3000M
0.75 - 2000M
0.80 - 2000M
0.85 - 2000M
0.90 - 2000M
0.95 - 1500M
1.00 - 1500M