Trimble CCS900 Compaction Control System Overview · Product line will mature over time –...
Transcript of Trimble CCS900 Compaction Control System Overview · Product line will mature over time –...
![Page 1: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/1.jpg)
Trimble CCS900 Compaction Control System
OverviewSteven Honkus
Americas Eastern US Account RepresentativeHeavy & Highway Division
![Page 2: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/2.jpg)
Overview• Compaction Controls Systems• Product Introduction - CCS900• On board Vibe Controller• Compaction Measurements• Basic Compaction Control• Advanced Compaction Control and
Documentation• Office Software – Compaction Module• Trimble CCS900 Customer Benefits• Summary
![Page 3: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/3.jpg)
Compaction Control Technology
• Can be referred to as– “Compaction Control System” (CCS)– “Intelligent Compaction” (IC)– “Continuous Compaction Control” (CCC)
• Derived from US and EU highway standards– US DOT / Federal Highway Administration– Germany – FDVK (Flächendeckende
Verdichtungskontrolle)– Finland– Sweden – ATB Väg 2004– Austria – RVS 8S.02.6
![Page 4: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/4.jpg)
Compaction Control Technology• Government compaction control requirements
are emerging– Federally funded highway projects require:
• More stringent documentation • QA/QC data• Warranty provisions
– Contractors are required to produce more detailed documentation
![Page 5: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/5.jpg)
MN
IA
KS
TXMS
IN
NY
PA
VA
ND
GA
MD
Accelerated Implementation of Compaction Control Technology
Source:Innovations in Compaction Control and TestingIntelligent Compaction 2007 Construction Conference – March 20, 2007Mike Arasteh - Consultant - FHWAFederal Highway Administrationwww.fhwa.dot.gov/pavements/
![Page 6: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/6.jpg)
Compaction Control Technology• Measures soil stiffness as an indication of
soil compaction
• Controls the machine compaction effort versus measurement data
• Displays compaction measurements, pass counts, provides guidance to the operator
• Maps and records compaction data
![Page 7: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/7.jpg)
Introduction – Trimble CCS900 Compaction Control System• Trimble’s initial entry into
compaction– Builds on the Trimble GCS900
platform– First product showcase at
BAUMA 2007
• Compaction control and documentation– On-machine and office software
components– Wireless data transfer
• Basic and Advanced modes– Standard aftermarket and
Trimble Ready™ options022482-1087 – HH-Z5
![Page 8: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/8.jpg)
On-board Vibe Controller
mV from Accelerometer
• CMV - Compaction Meter Value– Measure of soil stiffness– Affected by machine direction, speed, machine weight
• RMV - Resonance Meter Value– Measure of decoupling or drum bounce
• Frequency – Vibration frequency (impacts/min)• Amplitude – Impact force
CMVRMVFreq
![Page 9: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/9.jpg)
Compaction Measurement
Machine Compaction Measurement
Traditional Compaction Measurement=
![Page 10: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/10.jpg)
Compaction Measurement
• Compaction Control System measurements– Not equivalent to traditional measurements– CCS ground penetration ~ 1 – 2 meters– Traditional density tests (e.g., Nuclear Density test) ~
305mm• CCS must be periodically calibrated
=
![Page 11: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/11.jpg)
CMV Relative Measure• CMV is a relative measure of soil
stiffness• CMV value is affected by a number of
variables, for example:– Machine size– Material type– Material moisture– Direction of travel– Machine speed
• CMV represents the value across the entire drum width.
![Page 12: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/12.jpg)
Basic Compaction Control –Standard Installation• Real time display of pass counts and coverage
mapping• Primary components:
Trimble SNR900/SiteNet450On-machine Radio
Trimble CB430 Control Box
Trimble MS990 Smart GPS+GLONASS Antenna
Trimble AS400 Slope Sensor(optional)
022482-1087 – HH-Z5
![Page 13: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/13.jpg)
Basic Compaction Control and Documentation• Provides base-level functionality• No interface to OEM on-board vibratory control
or compaction sensor systems• Uses standard Trimble GCS900 v10 components
– No new or special hardware – Standard system install on most OEM rollers– Single and Dual Trimble MS990 Smart GPS+GLONASS
Antennas drum mount configurations
022482-1087 – HH-Z5
![Page 14: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/14.jpg)
Basic Compaction Control and Documentation – On-machine Software• Pass count mapping and
inspection– View where compaction has
taken place in real-time – Data displayed in job site
coordinates– Reduces over/under-
compaction of the work area
022482-1087 – HH-Z5
• Layered Lifts– Sub-material layers
compacted in lifts – Defined in the office or cab– Allows faster, more balanced
compaction
![Page 15: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/15.jpg)
Basic Compaction Control and Documentation – On-machine Software
• Cut / Fill Coverage Mapping– QA / QC design grade
specifications have been met, post-compaction
– Catch errors prior to the start of paving operations
022482-1087 – HH-Z5
• Productivity reporting– Includes:
• System usage• Compaction terrain logging • Machine productivity statistics
– Logged to a new *.TAG file• Replaces the *.ST file
– Analyzed in Trimble SiteVision® Office 7
![Page 16: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/16.jpg)
Basic Compaction Control and Documentation – On-machine Software
022482-1087 – HH-Z5
• Wireless data transfer– Reduce site visits to update
machine data files– Real-time machine
productivity analysis
![Page 17: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/17.jpg)
Advanced Compaction Control and Documentation – Standard Installation• Uses standard Trimble GCS900 v10 components• Real-time display of compaction data
Trimble SNR900/SiteNet450 On-machine Radio
Trimble CB430 Control Box
Trimble MS990 Smart GPS+GLONASS Antenna and Mast
Vibe Controller
Trimble AS400Slope Sensor
Accelerometer
022482-1087 – HH-Z5
![Page 18: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/18.jpg)
Advanced Compaction Control and Documentation– On-machine Software• CMV View compaction
levels in real-time – Detect where compaction
does not meet design spec– On-screen inspection of
coverage area– Immediate QA/QC of
compaction– Reduce use of traditional
methods for validation of problem areas
022482-1087 – HH-Z5
![Page 19: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/19.jpg)
Advanced Compaction Control and Documentation– On-machine Software• Proofing mode and
summary– On-machine validation of
final compaction runs – Increases the quality of the
final compacted material
022482-1087 – HH-Z5
![Page 20: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/20.jpg)
Trimble Compaction Control SystemBasic versus Advanced
Functionality Basic Advanced
Number of Passes Yes Yes
Pass count spot checks Yes YesLift Detection Yes YesSBAS Support Yes Yes
CMV / CCV Mapping No Yes
CMV spot checks No Yes
RMV / Decoupling No Yes
Frequency Indication (Vibratory) No Yes
Proofing Mode No Yes
022482-1087 – HH-Z5
Note: Trimble CCS900 provides the same feature set and functionality as CAT Accugrade on the CAT CS563 ARO roller
![Page 21: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/21.jpg)
Office Software Component• Compaction data mapping• Pass count mapping• Detailed data views and reports
![Page 22: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/22.jpg)
Compaction Reporting Module
• Target customers– Site Engineer & Project Manager– Clients (DOTs)– Contractors instructed to use this technology by
clients in project specifications• This module provides
– A high level summary view to quickly quantify large areas and multiple layers of compaction data
– Tools to view detailed pass by pass progress in areas of interest, including all the compaction data, not just a proofing pass
• The customer gain is – Improved detection of potential problems– Better utilization of machinery– Verification that target criteria have been met
![Page 23: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/23.jpg)
Trimble SiteVision® Office v7 –Compaction Module• Data referenced to job site coordinates• Compaction meter value (CMV) mapping• Pass count mapping• Detailed data views and analysis
– Target CMV– Target Lift Thickness– Actual CMV– Lift Thickness per pass
• Compaction and grade control QA/QC• Design and compaction data archival• Wireless data transfer to and from office
022482-1087 – HH-Z5
![Page 24: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/24.jpg)
Detailed Data Viewer• Graphical displays for CMV/CMV
% maps
![Page 25: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/25.jpg)
Compaction Reporting UI
• Compaction menu• Additional Display maps• Proofing Run filters• Additional Timeline data types• Graphical pane in Detailed Data
Viewer• Summary Views & Compaction
Options buttons
![Page 26: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/26.jpg)
Graphical Views
Select required display type from drop down list
Right click to edit legend settings
Draw Profile
![Page 27: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/27.jpg)
Summary Views
• Quickly check against: – Target CMV– Target Lift Thickness
• Top layer or all layers• Applies to:
– Plan View Map– Profile View– Detailed Data Viewer
• Review large areas and multiple layers
![Page 28: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/28.jpg)
Trimble Compaction Control SystemBenefits to the Contractor• Faster material inspections• Reduction of human errors• Improved in-place density• More efficient compaction operations• Better pavement performance• Longer-life pavements• Reduction in highway repair costs• Clear data for archival and warranty work
documentation
022482-1087 – HH-Z5022482-1087 – HH-Z5
![Page 29: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/29.jpg)
Trimble CCS900 – Looking forward • Trimble initial entry into compaction
– Product is in first stages– Builds on existing capabilities of Trimble GCS900 – Focused on soil compaction, asphalt support planned– System enhancements planned
• Product line will mature over time– Maintain flexibility, scalability, portability– Support of additional OEM CCS measurements and
systems planned
• Significant growth opportunities – Large world-wide compaction market space– More National, Federal CCS requirements emerging– Warranty work, documentation becoming prevalent
![Page 30: Trimble CCS900 Compaction Control System Overview · Product line will mature over time – Maintain flexibility, scalability, portability – Support of additional OEM CCS measurements](https://reader031.fdocuments.in/reader031/viewer/2022011815/5e6299c86cc8470dd83e3bb0/html5/thumbnails/30.jpg)
Thank you