TRILENNIUM INSTRUCTIONAL INFORMATION Trilennium Service Guide and... · 28 TRILENNIUM INSTRUCTIONAL...
Transcript of TRILENNIUM INSTRUCTIONAL INFORMATION Trilennium Service Guide and... · 28 TRILENNIUM INSTRUCTIONAL...
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T R I L E N N I U M I N S T R U C T I O N A L I N F O R M AT I O N
HANDLE SET REMOVAL
W&F HARDWARE HANDLE SET INSTALLATION
W&F HARDWARE HANDLE GRIP SET INSTALLATION
W&F HARDWARE HANDLE GRIP SPINDLE INSTALLATION
TRILENNIUM LOCK REMOVAL
REHANDING THE PANIC RELEASE
DISABLING THE PANIC RELEASE
STRIKE PLATE REMOVAL
STRIKE PLATE INSTALLATION
LUBRICATING HANDLE SET SPRINGS
REPLACING TRILENNIUM FACEPLATE
REPLACING THE HANDLE SET BUSHING AND SPRING
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TRILENNIUM INSTRUCTIONAL INFORMATION
8817 W. Market St., Colfax, NC 272351.800.334.2006 www.enduraproducts.com
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Tools required
• Phillips Screwdriver
B. While holding the exterior escutcheon in place, remove the interior escutcheon from the door.
• Be mindful of the spindle when removing the escutcheon, it may fall out of the actuator hub and onto the ground.
C. Remove the exterior escutcheon from the door.• Be mindful of the spindle when removing the
escutcheon, it may fall out of the actuator hub and onto the ground.
D. Remove the exterior escutcheon Gasket from the door.
E. Remove spindles from Interior and exterior actuator hubs.
A. Open the door and hold both escutcheons in place as you remove the (2) #10 mounting screws with a phillips screwdriver.
1. Removing Escutcheons
Cylinder Tailpiece
HANDLE SET AND DRIVE SPINDLE REMOVAL
T R I L E N N I U M I N S T R U C T I O N A L I N F O R M AT I O N
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T R I L E N N I U M I N S T R U C T I O N A L I N F O R M AT I O N
W&F HARDWARE HANDLE SET INSTALLATION
1. Assembly
A. Attach levers to escutcheons.
• Levers are handed - one for interior, one for exterior.
• Orient lever as shown, where handles point away from stile edge.
• Mate the lever drive boss with the square opening in the bushing.
• Secure lever to plate by tightening the pre-assembled mounting screw from the back side.
• Remove keys from the key cylinder.• Insert key cylinder into upper hole from
back side of escutcheon plate. Orient as shown.
• Secure lock cylinder with # 8 x 1/2” self tapping screw.
B. Prepare exterior escutcheon
Key Cylinder
Self-tapping screw
Mounting Screw
Bushing
• Door panel should be open. If not, rotate interior lever actuator hub with one of the lever spindles, turning away from door edge.
• Ensure deadbolt slot is in vertical position.
• Ensure lock is in latched position. The latches should be in the in the spring loaded position and can be pushed in by hand.
• If the latches cannot be pushed in, disengage deadbolt feature by rotating the deadbolt drive slot, turning away from door edge using the tailpiece of the key cylinder, Not a screwdriver.
C. Verify lock readiness
Vertical Deadbolt Slot
Turn to open
Pinnacle HorizonEclipse
Correct lever orientation. (Stile edge- on the left)
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W&F HARDWARE HANDLE SET INSTALLATION(Cont.)
1. Assembly Cont.
For 1-3/4” thick door panels• Insert spindle into actuator on the exterior and interior side. For 2-1/4” thick door panels• Insert either end of 1” long spindle with clip into actuator hub on
interior and exterior side.
1-3/4” Application 2-1/4” Application
D. Attach drive spindles to lock housing
• The lock cylinder tailpiece projects through the deadbolt hub slot.
• The spindle mates to the escutcheon hub.• The escutcheon is parallel to panel edge.
• The lock cylinder tailpiece mates with the thumb turn slot.
• The spindle mates to the escutcheon hub.
• Operate thumb-turn 90° towards from door edge. Latch bolts should extend to dead-bolted position. Operate 90° the other direction. The latch bolts should retract to original position.
• Operate thumb-turn 90° away from door edge again. Latch bolts should extend to dead-bolted position.• Operate exterior lever. The latch bolts should remain in dead-bolted position.• Operate interior lever downward. The latch bolts should fully retract.• Operate exterior lever. The latch bolts should fully retract
A. Install exterior escutcheon first, then hold in place. Ensure that:
B. Install the interior escutcheon next. Ensure that:
C. Secure plates by inserting and Hand tightening the (2) #10 x 2” mounting screws.
D. Verify Lock and Handle Operation
2. Installation
Cylinder Tailpiece
T R I L E N N I U M I N S T R U C T I O N A L I N F O R M AT I O N
5/8” 1”
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T R I L E N N I U M I N S T R U C T I O N A L I N F O R M AT I O N
W&F HARDWARE GRIP SET INSTALLATION
1. Assembly
A. Prepare interior escutcheon
• Orient lever as shown.• Mate the lever drive boss with the
square opening on the bushing.• Secure lever to plate by tightening
the pre-assembled mounting screw from the back side.
• Remove key from lock cylinder.• Insert lock cylinder into upper hole
from back side of escutcheon plate. Orient as shown.
• Secure lock cylinder with # 8 x 1/2” self tapping screw.
B. Prepare exterior escutcheon
• Door panel should be open. If not, rotate interior lever actuator hub with one of the lever spindles, turning away from door edge.
• Ensure deadbolt slot is in vertical position.
• Ensure lock is in latched position. The latches should be in the in the spring loaded position and can be pushed in by hand.
• If the latches cannot be pushed in, disengage deadbolt feature by rotating the deadbolt drive slot, turning away from door edge using the tailpiece of the key cylinder, Not a screwdriver.
C. Verify lock readiness
Mounting Screw
Key Cylinder
Self-tapping screw
Vertical Deadbolt Slot
Turn to open
Bushing
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W&F HARDWARE GRIP SET INSTALLATION (Cont.)
• The lock cylinder tailpiece projects through the deadbolt hub slot.
• The spindle mates to the escutcheon hub.• The foot escutcheon is parallel to panel edge.
• The lock cylinder tailpiece mates with the thumb turn slot.
• The spindle mates to the escutcheon hub.
• Operate thumb-turn 90° toward from door edge. Latch bolts should extend to dead-bolted position. Operate 90° the other direction. The latch bolts should retract to original position.
• Operate thumb-turn 90° toward from door edge again. Latch bolts should extend to dead-bolted position.• Operate exterior grip lever. The latch bolts should remain in dead-bolted position.• Operate interior lever downward. The latch bolts should fully retract.• Operate exterior grip lever. The latch bolts should fully retract
• A. Install exterior escutcheon first, then hold in place. Ensure that:
B. Install the interior escutcheon next. Ensure that:
C. Secure plates by inserting and tightening the (2) #10 mounting screws.
D. Verify Lock and Handle Operation
2. Installation
1. Assembly Cont.
Cylinder Tailpiece
For 1-3/4” thick door panels• Insert short end of 5/8” long spindle with clip into exterior
grip assembly. • Insert either end of plain spindle into actuator hub on
interior side.For 2-1/4” thick door panels• Insert short end of 7/8” long spindle with clip into exterior
grip assembly. • Insert either end of 1” long spindle with clip into actuator
hub on interior side.
D. Attach drive spindles to lock housing (See enlargement on next page)
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HANDLE GRIP SPINDLE INSTALLATION
1- 3/4” Panel Application
1/4”
5/8”
7/8”
Drive Spindle
1/4”
2- 1/4” Panel Application
Note:
Insert the short end of the drive spindle into the exterior grip assembly.
Exterior Application
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T R I L E N N I U M I N S T R U C T I O N A L I N F O R M AT I O N
TRILENNIUM LOCK REMOVAL
Tools required
• #2 Phillips Screwdriver
Note
Remove Mounting Screws
Caution
Before removing the Trilennium Lock, the handle sets/ grip lever must be removed .
Using a Phillips Screwdriver, remove the (6) Screws for 6/8 locks or the (7) screws for 8/0 locks that secures the lock in the door and remove the lock. The Smaller Torx Head screws do not need to be removed.
Use caution when removing screws, from door and lock. The lock will have nothing securing it and it will fall out.
* 6/8 Lock shown- longer locks will have more screws.
Exterior
PhillipsHeadScrews
PhillipsHeadScrews
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REHANDING THE TRILENNIUM PANIC RELEASE
Trilennium locks can be handed from an inswing application to be used on an outswing door. The opposite hand lock must be used and the Panic Release feature has to be reversed.
Note:
Trilennium Locks can only be re-handed from right hand inswing to left hand reverse and from left hand inswing to right hand reverse.
1. Part identification.
3. Reverse arms.
2. Remove plastic covers
There is one component that creates the “panic release”feature on the interior of the Trilennium™ mortise lock. The long drive arm is for the interior, the short drive arm for the exterior.
A. The black plastic “rehanding covers” are removable. Depress the snap lock using a fingernail and lift the cover out.B. One edge is under the “I” beam, so twist it to the side slightly.
Once you have removed both plastic covers, reverse the drive arms. See reference chart for correct placement. Reinstall the covers.
HANDING
Inswing
Outswing
DRIVE ARM POSITIONING REFERENCE
Interior side Exterior Side
Unlocked Position Unlocked Position
Interior side Exterior Side
Locked Position Locked Position
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T R I L E N N I U M I N S T R U C T I O N A L I N F O R M AT I O N
REMOVING THE TRILENNIUM PANIC RELEASE
The panic release feature is created by use of a long drive arm. To eliminate the panic release this long drive arm is replaced with a short drive arm.
Short drive arm.Long drive arm.
All Trilennium ® locks include a “panic release” feature for the interior lever. Operation of the lever disengages the deadbolts and latches simultaneously. Trilennium locks with the panic release feature comply egress door requirements described within International Building and Residential Codes. State or municipality codes may differ from these.
NOTE:
The removal of the “panic release” feature from your door system may prevent it from meeting egress door codes in your area. By removing the “panic release” feature the homeowner is taking responsibility for changing this part and must be made aware that it may create a code violation.
1. Part Identification
A. The black plastic “rehanding covers” are removable. Depress the snap lock using a fingernail and lift the cover out.B. One edge is under the “I” beam, so twist it to the side slightly.
2. Remove Access Cover
Tools required Parts required
• #2 Phillips Screwdriver• Deadbolt Actuator• Lock Actuator wrench
• Exterior Link Arm Kit TC-EXTARMKIT
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REMOVING THE TRILENNIUM PANIC RELEASE (Cont.)
• Lift the long drive arm off its support pins. Take care to orient the short arm correctly. Install the short drive arm fully on the support pins.
• Replace the access cover.
The revised lock can be checked for intended function without installing it.
3. Replace Drive Arm
4. Check Lock Function
Disengage the deadbolts by turning the black drive slot.
• C. C.
Engage deadbolts by inserting the key cylinder tail-piece into the black drive slot, and turning 90 degrees. (The direction to turn will depend on the side of the lock used.)
• A. A.
Correct orientation of short drive arm shown. Both sides of the lock shown.
Using a square drive wrench attempt to rotate the handle drive hub away from the lock edge. Do this on both sides. The deadbolts should not disengage.
• B. B.
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STRIKE PLATE REMOVAL
3. Strike Plate Assembly
• Using Phillips Screwdriver, remove the 3 screws securing strike plate assembly to the jamb/ astragal.
Dust Box
Reinforcing Plate
Strike Plate
3/4” Screws
#10x 2-1/2” Screw
Tools required
• #2 Phillips Screwdriver
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T R I L E N N I U M I N S T R U C T I O N A L I N F O R M AT I O N
STRIKE PLATE INSTALLATION
1. Strike Plate Assembly
• Attach the Dust Cup to the Reinforcing Plate.
• Align the 3 holes on the Strike Plate with the Reinforcing Plate.
• Orient as shown.• Use 3/4” screws in top and bot-
tom holes of each strike.• Use long #10 x 2-1/2” Screw in
center hole. (The purpose is to anchor each Strike Plate to the structural framing for added security. )
• Repeat for remaining strike locations.
• Close the door.• Operate thumb-turn 90° towards from door edge. Latch bolts should extend to dead-bolted position.
Operate 90° the other direction. The latch bolts should retract to original position.• Operate thumb-turn 90° towards from door edge again. Latch bolts should extend to dead-bolted
position.• Operate exterior grip lever. The latch bolts should remain in dead-bolted position.• Operate interior lever downward. The latch bolts should fully retract.• Operate exterior grip lever. The latch bolts should fully retract
A. Attach strike plates to jamb.
2. Operation Check
A 1/8ӯ pilot hole should be drilled into the rough framing for the long screw.
Note
Solid shimming should be placed behind the jamb immediately above and below each strike location to allow for firm anchoring to structure.
• The dust cup feet should align with the groves parallel to the roller.
• The reinforcing plate arms should sit inside the dust box.
Note
Parts Required
• (3) Dust Boxes• (3) Reinforcing Plates• (3) Strike Plates• (6) 3/4” screws• (3) #10 x 2-1/2” screws
Dust Cup
Reinforcing Plate
Strike Plate
3/4” Screws
#10x 2-1/2” Screw
Dust cup feet
Dust Cup Feet
Reinforcing plate arms
Reinforcing Plate Arms
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LUBRICATING THE HANDLE SET SPRING
T R I L E N N I U M I N S T R U C T I O N A L I N F O R M AT I O N
• To access spring and Bushings, first remove the handle set from the panel.
• Apply a liberal amount of Grease/lubrication onto the metal spring with a small brush and work it down into the spring as much as possible.
Cycle the lever several times to embed the grease/ lubrication into the spring / bushing canal.
Using a cloth, wipe away any excess grease/ lubrication.
A. Remove Handle Set and apply Lubrication
C. Cycle Handle
D. Remove Excess
Apply Grease/ Lubrication to spring
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REPLACING TRILENNIUM LOCK FACEPLATE
T R I L E N N I U M I N S T R U C T I O N A L I N F O R M AT I O N
Parts Required
• Replacement Faceplate• Replacement Screws
Tools required
• T-15 Torx Screwdriver• #2 Phillips Screwdriver
Remove old Faceplate
Open door to expose faceplate.Using the T-15 Torx screwdriver remove the Torx drive faceplate screws Using the #2 Phillips screwdriver remove the installation screws securing the lock to the panel.Remove old Faceplate.
A.B.C.D.
Torx Head Screws
* 6/8 Lock shown- longer locks will have more screws.
Torx Head Screws
PhillipsHeadScrews
PhillipsHeadScrews
Note
If lock is installed into a hung door panel, the installation screws should never be removed without a handle set or construction handle installed,otherwise the lock may fall out of the panel.
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Install New Faceplate
• Replace faceplate with new faceplate, and hold in place. Orient as shown.
• Replace faceplate screws with T- 15 Torx Screwdriver.• Replace installation screws with #2 Phillips Screwdriver.
Note
Hand tighten all screws, do not over tighten. Do not use a power drill.
Orientation of Faceplate
Torx Screw Phillips Screw
REPLACING TRILENNIUM LOCK FACEPLATE (Cont.)
T R I L E N N I U M I N S T R U C T I O N A L I N F O R M AT I O N
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REPLACING THE TRILENNIUM HANDLE SET BUSHING AND SPRING
T R I L E N N I U M I N S T R U C T I O N A L I N F O R M AT I O N
For the U shaped snap ring:• Carefully remove the snap ring (U-shaped
locking pin) with a flat head screwdriver.• Lift the spring retaining plate out of place
(Careful, spring may jump out of place).
For the Circular tabbed snap ring:• Open the ring using the Snap Ring Pliers.• Remove the Snap Ring and lift the spring
retaining plate out of place (Careful, spring may jump out of place).
There are two types of snap rings used :• Older sets will have an U-shaped Snap ring• Newer sets will feature a circular snap ring with tabs
1. Remove the Snap Ring and Retaining Plate.
Insert Pliers here
2. Remove the Spring and Bushing
Required Tools Required Parts
• Remove the old spring. • Remove the old bushing by pushing it out of
the front of the escutcheon.
• Flat Head Screwdriver• Snap Ring Pliers
• TC-BUSHINGREPLKIT Bushing Replacement Kit`
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REPLACING THE TRILENNIUM HANDLE SET BUSHING AND SPRING (Cont.)
T R I L E N N I U M I N S T R U C T I O N A L I N F O R M AT I O N
3. Insert new Bushing
Insert new bushing into escutcheon. Note the Orientation. The indention on the bushing should be opposite the stop on the escutcheon.
• Check the rotation on the bushing. If it is inserted correctly it will rotate both directions.
• While holding the bushing in place, turn the escutcheon over.
• Orient the bushing where the two indentions are parallel with the sides of the escutcheon shown.
4. Check for Proper Orientation of Bushing.
Indentions
Indention
Stop
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REPLACING THE TRILENNIUM HANDLE SET BUSHING AND SPRING (Cont.)
T R I L E N N I U M I N S T R U C T I O N A L I N F O R M AT I O N
Indentions
• Insert one end of the spring into the one end of the spring channel. Be sure the end in seated against the mount-ing screw pass through.
• While holding in place, insert other end of the spring into the spring channel and seat it against the mounting screw pass through.
5. Insert New Spring.
Mounting Screw Pass through
Mounting Screw Pass through
• Align the spring retaining plate tabs with the indentions on the bushings and the 90 degree tab should align with the mounting screw pass through. Start to install it but do not push it all the way in place.
• While holding the retaining plate in place with one hand, use the other hand to load the new spring into the spring channel, working your way towards the middle.
• Press the spring retaining plate down fully.
6. Attach Spring Retaining Plate and Load Spring into Position.
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REPLACING THE TRILENNIUM HANDLE SET BUSHING AND SPRING
T R I L E N N I U M I N S T R U C T I O N A L I N F O R M AT I O N
7. Secure Snap Ring over Retaining Plate.
Once the spring is loaded, completely depress the spring retaining plate to expose the snap ring grove.
To reinstall a U-shaped snap ring• Align the snap ring with the grove on the
bushing and with a flathead screwdriver firmly push it into place.
For the Circular tabbed snap ring:• Using snap ring pliers, spread the ring
slightly so it will go over the bushing. Move it downward to the groove location and release it. Be sure it firmly seats in the groove.