Transforming Procurement & the Supply Chain to Deliver Value for the National Nuclear Laboratory
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Transcript of Transforming Procurement & the Supply Chain to Deliver Value for the National Nuclear Laboratory
Slide 1
Wayne Muckley
Head of Procurement, National Nuclear Laboratory Limited
Transforming Procurement and the Supply Chain to Deliver Value for the National Nuclear Laboratory
28 September 2010
Slide 3
Overview
•Introduction
•National Nuclear Laboratory - background
•Historical Procurement process
•Strategic Procurement
•Successes 2005 to 2009
•2010/11 way forward
•Questions
Slide 4
National Nuclear Laboratory – Heritage and Timeline
• Pre 1996: Multi Centred Nuclear Technology
• 1996: Integrated Research and Technology
• 2003: Nuclear Sciences and Technology Services
• 2003: Acquired AEA (T) Nuclear Science Business
• 2004: Shadow Subsidiary (NSTS)
• 2005: Full Subsidiary Status (Nexia Solutions Ltd)
• 2008: National Nuclear Laboratory
• 2009: NNL Managing Contractor
Slide 5
SBM - NNL Managing Contractor
• Atomic Weapons Establishment
• National Physical Laboratory
• Dalton Nuclear Institute
• 7 National Laboratories
• 2 International Laboratories
Slide 6
Shareholder ExecutiveNNL Ltd Board - Chair, 2 Non-
execs, 3 execs
Management Contract
• Management Secondees
• Reach-back
• 3yr+1yr+1yr contract
• Deliver Strategic and Business Plans
Executive Leadership Team
Management Structure
Department of Energy and Climate Change (DECC)
Slide 7
National Nuclear Laboratory
Governance
• Government owned Contractor operated (GoCo)
Funding
• Commercial/Customer
Operation
• Managing Contractor
Slide 8
National Nuclear Laboratory Vision
Our Vision for the NNL is:
To become a valued and successful nuclear science and technology laboratory, world renowned for its exceptional staff, cutting edge facilities and excellent value
for money.
Slide 9
National Nuclear Laboratory
• International nuclear R&D centre
• Support new build and clean up
• Safeguard nuclear expertise, facilities and skills
• Deliver value for customers
• Trusted advisor
• Collaborations/Partnerships/Links
• Socio-economic focus
Slide 10
The Role of National Nuclear Laboratory
Slide 11
• Sellafield (429 people)
– Central Laboratory (288)– Windscale Laboratory (141)
• Workington Laboratory (51)
• Springfields– Preston Laboratory (139)
• Risley (144)
• Stonehouse (16)
• Harwell (14)
National Nuclear Laboratory - Facilities
Slide 12
Historical Procurement Process
Symptoms: -
• Poor relationships
• Increased sole source
• Inappropriate T’s & C’s
• Reduction in negotiation power
• Poor payment profile
• Value for money not achieved
• Process / project delays
• Increase existing barriers to entry
• Reactive, transactional Procurement
• Procurement becomes last option problem solver
Time
Historical State
Invo
lvem
ent
Business Development /
Operations
Procu
remen
t
Slide 13
Example / Impact of Bad Practice
Examples: - Impact: -
No contract management Potential late deliveries
Advance payments Retention of Title
Informal discussions Invalidation of Contract
Sole source justification Supplier views and treats NNL as a captive customer
Work not competed NNL’s customers do not get value for money
Not involved at estimating Work not competed; wrong supplier selection; opportunism; no T’s & C’sunnecessary delays
Slide 14
What suppliers can be good at!
•Creating relationships
•Profit maximisation
•Reducing accountability
•Creating confusion and contractual ambiguity
•Opportunism
•Social capital
•Manipulating / Creating barriers to entry
•Avoiding Procurement
Slide 15
Three Key Strategies for Adding Value - 2005
Added Value
CustomerService
Least CostAcquisition Internalisation
Slide 16
Strategic Aspects
Estimating / Bid
Staff & Support
Purchase Order
ProcessingDocumentation
Supplier Performance
Slide 17
Estimating Process
•Must engage Procurement at estimating stage
•Notification to be as early as possible – if you are going to the supply chain tell us in advance
•Peer review of technical specifications
•Joint efforts in delivering best practice
•Regular reviews
•Internal learning via vendor management
Slide 18
Vendor Management
•Vendor management / Close out reports
•Historically, NNL was perceived as a “Soft Touch”
•Measure supplier performance
•Static data – accreditation, financial, capability
•Evolving data – supplier performance
•Contract management
•Non conformances
•Close out reports
•Organisational learning / Supplier development
Slide 19
Current Procurement Process
Benefits: -
• Appropriate supplier selection
• Robust T’s & C’s
• Competed work
• Incentivised suppliers
• Improved order processing
• Proactive management of suppliers
• Reduction in process delays
• Risk reduction in supply chain
• Appropriate risk sharing
• Introduction of new suppliers
Time
Current State
Procurement
Business Development / Operations
Invo
lvem
ent
Slide 20
Opportunity
Project inception(22%)
Supplier contact(18%)
Supplier selection(10%)
Checking the contract(2%)
Degree of involvement in goods and services10% 25% 50% 75% 100%
Savings
Savings
Savings
Slide 21
Successes – 2005 to 2009
• Cost savings in excess of £1m per annum consistently achieved since 2005/06
• Procurement seen as a strength in 2007 & 2008 Management Reviews
• Process now focuses on strategic aspects
• Team strengthened – internally / externally
• Supplier opportunities – NNL website
• Customer surveys 2005 & 2008 – improvements
• Executive sponsorship 2009 – reduce transactions, category management, operational efficiency, CI event
• Team size reduced by 25% in 2009, move Procurement up the value chain
Slide 22
Reduce Transactional Activity
Threshold No of PO Lines
% of all PO Lines
Value PO Lines
% of Overall Value
< £500 8,733 75% £813k 2.4%
< £1k 9,535 81% £1.4m 3.9%
< £5k 10,714 92% £4.1m 11.9%
Threshold No of PO Lines
% of all PO Lines
Value PO Lines
% of Overall Value
< £500 6,241 69% £619k 1.6%
< £1k 6,989 77% £1.1m 3.0%
< £5k 8,147 90% £3.7m 9.7%
2008/09
2009/10
Slide 23
2010/11 Procurement Strategy
Strategic Objective Procurement Objective
Strategic – support growthSound commercial footing
Deliver agreed benefit target
Continuous improvement (CI)Operational efficiency Standardise procurement
processes & tools
Maintaining skills Develop capabilities & performance
Slide 24
Strategic – support growth
Critical Success Factor
•Procurement delivers sub-contract solutions which contributes to NNL’s EBIT and turnover
Understand functional plans
Understand facility cost base
Involvement in key bids & NNL strategy
Reduce fixed price / incentivisation sub-contract costs
Slide 25
Deliver agreed NNL benefit target
Critical Success Factor
•Deliver £500k Towards NNL 2010/11 EBIT target
Agree benefit target with ELT
Track benefits through NNL Procurement Plan
Prioritise to focus on EBIT
Category management – NNL specific, NDA Shared Services, Serco reach-back
Slide 26
Continuous improvement
Critical Success Factor
•Deliver efficiency improvements in procurement processes
Review and implement CI recommendations
Further deployment of onecards
Implement e-catalogue links from Agresso
Supplier reduction through education and challenging the business
Slide 27
Supply Chain Management
TACTICALPROFIT
Leverage
TACTICALACQUISITION
Routine
STRATEGIC CRITICALStrategic
STRATEGICSUPPLY
Bottleneck
% of Total expenditure
Riskand/or
Exposure
Automate / simplify
Slide 28
Standardise procurement processes & tools
Critical Success Factor
•NNL Procurement has standard processes & tools
Review and implement CI recommendations
E-tendering & evaluation introduced
More effective supplier relationship management
Improved intranet page
Approved suppliers list
Supplier Sourcing& Negotiation
Contracting with selected supplier
Contract implementation & P2P
Supplierperformance management
Slide 29
Develop capabilities and performance
Critical Success Factor
•Procurement team deliver against stretching personal performance objectives
Set objectives in line with NNL Business Plan
Use new NNL performance management process
Review skill levels and what needs to be done to close skills gap
Continue regular 1:1s
Slide 30
Summary - From Tactical to Strategic
1 Infant Fragmented2005
2 Awakening Realisation of savings potential
3 Developing Control & development of price / negotiation 2009
4 Mature Specialist buyers, cost reductions, supply base management
2010
5 Advanced Supply chain management, relationship management, leverage buying
Target
Slide 31
Summary
• Clearer understanding of National Nuclear Laboratory
• Three clear strategies for adding value in 2005
• Focus on strategic aspects of Procurement
• Procurement – enabling competence
• Successes: -
• Move Procurement up value chain
• Reduce transaction activity
• Procurement Strategy 2010/11
Slide 32
Questions?