Training Program DCAA Technical · PDF file01.01.2012 · T0078E • Passenger...

Stand 12/2012 1

Global Training – The finest automotive learning.

Training Program DCAA Technical Training

Stand 12/2012 2

TECHNICAL TRAINING 11

Mercedes-Benz Service24h 11

Fundamentals 16

T0459F • Passenger Cars • Mercedes-Benz Service24h • Technical Innovations, Tips and Tricks • Run 11 T0157F • Vans • Mercedes-Benz Service24h Qualification Program • Go 12 T0158F • Vans • Mercedes-Benz Service24h Qualification Program • Run 13 T0155F • Trucks • Mercedes-Benz Service24h Qualification Program • Go 14 T0156F • Trucks • Mercedes-Benz Service24h Qualification Program • Run 15

T0177F • Passenger Cars • Star Diagnosis • Level I • Go 16 T0178F • Passenger Cars • Star Diagnosis • Level II • Run 17 T0219F • Passenger Cars • Electrical System • Level I • Go 18 T0220F • Passenger Cars • Electrical System • Level II • Go 19 T0221F • Passenger Cars • Electrical system • Level III • Go 20 T0073E • Passenger Cars • Fundamentals of the C-Class (W204, S204, and X204) • e-Training • Go 21 T0265F • Passenger Cars, Trucks, Vans • Drive • Go 22 T0500F • smart • Entry smart fortwo • Go 23 T0166F • Vans • Vario • Go 24 T0119F • Vans • Product Qualification of the Vito E-CELL • Go 25 T0165F • Vans • Vito and Viano (BR 639) • Go 26 T0169F • Vans • Sprinter (BR 906) • Go 27 T0400F • Vans • Sprinter (BR 906) • Training for Body Manufacturers • Run 28 T0877E • Vans • Qualification Program for Maintenance Technicians • Exit exam • Go 30 T0179F • Trucks, Vans • Star Diagnosis • Level I • Go 31 T0180F • Trucks, Vans • Star Diagnosis • Level II • Run 32 T0139F • Trucks • Axor 2 Road Vehicle • Go 33 T0146F • Trucks • Actros Road Vehicle • Go 34 T0140F • Trucks • Distributor Vehicle Atego 2 • Go 35 T0798F • Trucks • New Atego and New Construction Site Vehicle • Go 36 T0108E • Trucks • New Atego • e-Training • Go 37 T0141F • Trucks • Off-Road • Zetros • Run 38 T0095E • Trucks • Market launch training for new trucks used for long-distances • eTraining • Go 39 T0120F • Trucks • Market launch training for new trucks for long-distance haulage • Go 40 T0107E • Trucks • The New Antos • e-Training • Go 41 T0415F • Trucks • The New Antos • Go 42 T0422F • Trucks • The new Actros and Antos • On-Board Electrical System and System Networking for Body Manufacturers • Run 43 T0442F • Trucks • Overall Vehicle • Actros BR 963 • Go 44 T0802F • Trucks • Overall Vehicle • Distribution Transport, Model Series 963 • Go 45 T0780F • Truck FUSO • Canter TF Model • Go 46 T0196F • Truck FUSO • Canter • Fundamentals for Operations with Mercedes-Benz Diagnostic System (Star Diagnosis) • Go 47 T0881E • Trucks • Qualification Program for Maintenance Technicians • Exit exam • Go 48

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Maintenance 49

On-board Electrical System, Bus System 54

Workshop Management and Service Advisors 68

T0694F • Passenger Cars • Maintenance Service • New Models • New Features and Modifications • Run 49 T0213F • Passenger Cars • Mercedes-Benz Product Technology Maintenance/Service • Go 50 T0216F • Passenger Cars • Maintenance Service • Go 51 T0389F • smart • Technology Star Diagnosis • Go 52 T0500F • smart • Entry smart fortwo • Go 53

T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go 54 T0514F • Passenger Cars • On-Board Electrical and Bus Systems • Run 55 T0250F • Vans • On-board electrical systems, system networking, instrumentation • Sprinter (BR 906), Vito/Viano (BR 639) • Run 56 T0252F • Vans • Retrofits, Attachments and Conversions, SCN coding • Run 57 T0068E • Vans • Parameterizable Special Module (PSM) • e-Training • Run 58 T0254F • Vans • Parameterizable Special Module (PSM), Vito/Viano (BM 639), Sprinter (BM 906) • Run 59 T0253F • Vans • Practice-Oriented Supplementary Training on the Parameterizable Special Module (PSM) • Sprinter (BR 906) and Vito, Viano • Run 60 T0788F • Passenger Cars • Wiring Harness Repair • Go 61 T0194F • Truck FUSO • Canter • Electrical/Electronic Systems and On-Board Electrical System for Operations with Mercedes-Benz Diagnostic System (Star Diagnosis) • Run 62 T0195F • Truck FUSO • Canter • Electrical systems/electronics and on-board electrical system for companies with the Multi Use Tester (MUT 3) diagnostic system. • Run 63 T0244F • Trucks • On-board Electrical Systems, System Networking, Instrumentation • Actros, Axor, Atego • Run 64 T0418F • Trucks • On-board Electrical Systems, System Networking, Instrumentation • The New Actros (BR 96x) • Run 65 T0886F • Trucks • On-board electrical systems, system networking, instrumentation • New Actros (BR 96x) • Run 66 T0433F • Truck FUSO • On-board electrical system, system networking, retrofitting and jobs with the diagnostic unit • Canter TF • Run 67

T0444F • Passenger Cars • Comfort and Telecommunication Systems and Accessories • Current Operation Issues for Service Advisors and Workshop Directors • Run 68 T0831E • Passenger Cars • 9-Speed Automatic Transmission (725.0) • AKUBIS® direct special • Final Test • Go 69 T0790F • Vans • Sprinter Facelift for Service Advisors • Go 70 T0827F • Trucks • New Atego and New Construction Site Vehicle • For Service Advisors • Go 71

Stand 12/2012 4

Diagnosis Engineering 72

Overall Vehicle 96

Drive Train 104 T0758F • Vans • New Features, Modifications and Exchange of Experience • Sprinter, Vito, Viano and Citan • Fly 104 T0147F • Trucks • Product Technology for Service Advisors • Run 105 T0103E • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Systems in Motor Vehicles – Awareness • e-Training • Go 106 T0001F • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Qualification for Motor Vehicles • Go 107

T0396F • smart • Certified diagnostic technicians • Electrical system • Run 72 T0397F • smart • Certified diagnostic technicians • Drivetrain and chassis • Run 73 T0398F • smart • Certified diagnostic technicians • Test • Run 74 T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • Diagnosis Strategy 2 • Run 75 T0084E • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Electrical System • e-Training • Go 76 T0087E • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Chassis • e-Training • Go 77 T0729F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • S-Class • Further Training • Fly 78 T0395F • smart • Certified Diagnostic Technician • Initial Test • Go 79 T0017F • Vans • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go 80 T0018F • Vans • Mercedes-Benz Certified Diagnostic Technician • Electrical system • Run 81 T0019F • Vans • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run 82 T0020F • Vans • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run 83 T0021F • Vans • Mercedes-Benz Certified Diagnostic Technician • Test Preparation • Run 84 T0022F • Vans • Mercedes-Benz Certified Diagnostic Technician • Test • Go 85 T0023F • Vans • Mercedes-Benz Certified Diagnostic Technician • Further Training • Fly 86 T0011F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go 87 T0110E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical System • e-Training • Go 88 T0028F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical system • Run 89 T0109E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • e-Training • Go 90 T0029F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run 91 T0111E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • e-Training • Go 92 T0030F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run 93 T0013F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Test Preparation • Run 94 T0014F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Test • Go 95

T0890E • Passenger Cars • System Technician • Knowledge Check • Go 96 T0501F • smart • Soft Top Systems • Run 97 T0389F • smart • Technology Star Diagnosis • Go 98 T0502F • smart • Technology • New features and modifications • Fly 99 T0785E • Vans • Sprinter Facelift • e-Training • Go 100 T0791F • Vans • Sprinter Facelift • Go 101 T0234F • Trucks • Product Technology in Comfort Systems, On-Board Electrical System and Telematics • Run 102 T0154F • Trucks • ECONIC Distribution and Waste Disposal Vehicle • Run 103

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T0367F • Passenger Cars • Qualification Program for Drivetrain System Technicians 109 T0503F • smart • smart fortwo • Drivetrain • Run 111 T0840F • smart • smart fortwo electric drive • Go 112 T0477F • Passenger Cars • Diagnosis of Diesel Engines • Fly 113 T0832F • Passenger Cars • Diesel Engine • 4-Cylinder OM607 • Run 114 T0493E • Passenger Cars • Engines • OM607 in the new A-Class (W176) • e-Training • Run 115 T0874E • Passenger Cars • Diesel Engines • OM607 in the New A-Class Model Series 176 • e-Training • Run 116 T0474F • Passenger Cars • Engine OM607 in the New A-Class (W176) • Run 117 T0873E • Passenger Cars • 4-Cylinder Gasoline Engines • M270 and M274 • e-Training • Go 118 T0769F • Passenger Cars • Gasoline Engine • 4-Cylinder M270 and M274 • Run 119 T0106E • Passenger Cars • Engines • M270 the new B-Class (BR 246) • e-Training • Run 120 T0841E • Passenger Cars • 6-/8-Cylinder Gasoline Engines M276 and M278 • e-Training • Go 121 T0876F • Passenger Cars • 6/8 Cylinder Gasoline Engines • M276 and M278 • Run 122 T0898F • Passenger Cars • Gasoline Engines • Diagnosis • Fly 123 T0773F • Passenger Cars • AMG Gasoline Engine • M133 • Run 124 T0489F • Passenger Cars • Gasoline Engines • AMG with Engines M152, M157, M279 and Transmissions • Diagnosis • Fly 125 T0351F • Passenger Cars • Drivetrain • AMG with Engines M156 and M159 • Diagnosis • Fly 126 T0781F • Passenger Cars • Gasoline and Diesel Engines • Exchange of Experience, New Features and Modifications • Fly 127 T0776F • Passenger Cars • Gaseous fuel engine • M270 CNG • Run 128 T0887F • Passenger Cars • Gaseous Fuel Engine • M274 CNG • Run 129 T0078E • Passenger Cars • Drivetrain C197 • Dual Clutch Transmission • e-Training • Run 130 T0035E • Passenger Cars • Automatic Transmissions • 5-/7-Speed (722.6 NAG/722.9 NAG2) • e-Initial test • Run 131 T0765E • Passenger Cars • Automatic Transmissions (722.9/724.0) • e-Training • Run 132 T0742F • Passenger Cars • 7G-TRONIC (722.9) • Diagnosis, Repair • Run 133 T0490F • Passenger Cars • 7G-TRONIC with HYBRID • E-Class (BR 212) • Diagnosis, Repair • Run 134 T0831E • Passenger Cars • 9-Speed Automatic Transmission (725.0) • AKUBIS® direct special • Final Test • Go 135 T0100E • Passenger Cars • Automatic Transmissions (724.0) in the new B-Class (Model Series 246) • e-Training • Run 136 T0834E • Passenger Cars • Automatic Transmission (724.0) of the B-Class (BR 246) • e-Training • Run 137 T0491F • Passenger Cars • Automatic Transmission (724.0-7G-DCT) in the New B-Class (BR 246) • Run 138 T0347F • Passenger Cars • Automatic and Manual Transmissions • Exchange of experience • Fly 139 T0039E • Passenger Cars • Manual Transmissions • e-Test • Run 140 T0764E • Passenger Cars • Manual Transmissions • e-Training • Run 141 T0782F • Passenger Cars • Manual Transmissions • Diagnosis, Repair • Run 142 T0077E • Passenger Cars • All-Wheel Drive Systems • e-Test • Go 143 T0345F • Passenger Cars • All-Wheel Drive Systems • Diagnosis, Repair • Run 144 T0683E • Vans • Qualification Program for Drivetrain System Technicians • Initial Test • Go 145 T0170F • Vans • Gasoline Engines • Sprinter (BM 906), Vito/Viano (BM 639) • Run 146 T0043E • Vans • Common Rail Diesel Injection (CDI) • e-Initial Test • Run 147 T0174F • Vans • Common Rail Diesel Injection (CDI) • Fly 148 T0042E • Vans • CDI 4-Cylinder Inline Engines OM646/OM651, 6-Cylinder V-Engine OM642 • e-Initial Test • Run 149 T0164F • Vans • CDI 4-Cylinder Inline Engines OM646/OM651, 6-Cylinder V-Engine OM642 • Sprinter (BM 906), Vito/Viano (BM 639) • Run 150

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T0428F • Vans • Peripheral Systems of Current CDI Engines • Run 151 T0270F • Vans • Sprinter • Natural Gas Technology (NGT) and Liquefied Gas Technology (LGT) • Run 152 T0182F • Vans • Automatic Transmissions • Sprinter (BR 906), Vito and Viano (BR 639) • Run 153 T0427F • Vans • Manual and Automatic Transmissions • Diagnosis, Adjustment Operations and Exchange of Experience • Sprinter (BR 906) and Vito/Viano (BR 639) • Run 154 T0756F • Vans • Drivetrain OM607 and Manual Transmission • Citan • Run 155 T0757F • Vans • Drivetrain M200.71 and Dual Clutch Transmission • Citan • Run 156 T0882E • Vans • Qualification Program for Drivetrain System Technicians • Exit exam • Go 157 T0184F • Vans • Manual Transmissions TSG 360, TSG 480 and Axle Drive BM 741 • Run 158 T0160F • Trucks • Qualification Program for Drivetrain System Technicians • Run 159 T0256F • Trucks • Parameterizable Special Module (PSM) • Run 160 T0046E • Trucks • SCR Exhaust Aftertreatment System and NOx Monitoring • e-Initial Test • Run 161 T0301F • Trucks • SCR Exhaust Aftertreatment System and NOx Monitoring • Run 162 T0086E • Trucks • Telligent® Engine Systems • Model Series 900, 457, 500 • e-Training • Go 163 T0294F • Trucks • Telligent® Engine Systems • Model Series 900, 457, 500 • Run 164 T0296F • Trucks • Transmission Management with Automated Shift • Actros Model Series 963 • Run 165 T0271F • Trucks • Transmission Management • HPS, AGS • Run 166 T0885E • Trucks • Qualification Program for Drivetrain System Technicians • Exit exam • Go 167 T0101E • Trucks • New Long-Distance Truck • Engine Management BR 471 • e-Training • Go 168 T0812F • Trucks • Engine management • OM471 • Run 169 T0755F • Trucks • Engine Management • OM470, OM471 and OM936 • Run 170 T0753F • Trucks • Diesel Engines • OM936 and OM471 • Repair • Run 171 T0295F • Trucks • Engine Management BR 471 • New Actros in Long Distance Transport • Run 172 T0293F • Trucks • Mechanical Engine Components Repair • Model Series 900, 457, 500 • Run 173 T0430F • Trucks • Parameterization • Actros Model Series 963 • Run 174 T0429F • Trucks • Mercedes-Benz Natural Gas Engine OM906 LAG • Run 175 T0302F • Trucks • EGR and SCR Exhaust Aftertreatment Systems for Euro V/VI standard • New Actros in Long Distance Transport • Run 176 T0811F • Trucks • EGR and SCR Exhaust Aftertreatment Systems for Euro V/VI Standard • Actros Model Series 963 • Run 177 T0031E • Truck FUSO • Canter • Engine Training • e-Initial Test • Run 178 T0198F • Truck FUSO • Canter • Euro V Engine Training for Operations with the Mercedes-Benz Diagnostic System (Star Diagnosis) • Run 179 T0509F • Truck FUSO • Parameterization of the Engine Control Unit on the Canter Euro V • Operations with the Mercedes-Benz Diagnostic System (Star Diagnosis) • Run 180 T0768F • Truck FUSO • Canter • Euro VI Engine • Run 181 T0085E • Trucks • Transmission Management • HPS, GS, AGS • e-Training • Go 182 T0269F • Trucks • Transmission Management • GS, EAS, Mercedes PowerShift • Run 183 T0266F • Trucks • Mercedes-Benz Range-Change Transmission • Run 184 T0778F • Trucks • Manual gearshift systems • Actros distributor, construction site vehicle and new Atego • Run 185 T0189F • Trucks • Voith Retarder • Control and Mechanical Components • Run 186 T0137F • Trucks • BlueTEC HYBRID • Atego • Go 187

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Chassis and Active Safety 188 T0368F • Passenger Cars • Qualification Program for Chassis System Technicians 188 T0036E • Passenger Cars • Suspension Systems • e-Initial Test • Run 190 T0258F • Passenger Cars • Suspension Systems • Diagnosis, Repair • Run 191 T0076E • Passenger Cars • Brake Control and Active Driving Assistance Systems • e-Training • Run 192 T0307F • Passenger Cars, smart • Vehicle Alignment • Run 193 T0684E • Vans • Qualification Program for Chassis System Technicians • Initial Test • Go 194 T0142F • Trucks, Vans • Vehicle Alignment • Go 195 T0173F • Vans • Chassis and Driving Assistance Systems, All-Wheel Drive • Sprinter (BM 906), Vito/ Viano (BM 639) • Run 196 T0883E • Vans • Qualification Program for Chassis System Technicians • Exit exam • Go 197 T0758F • Vans • New Features, Modifications and Exchange of Experience • Sprinter, Vito, Viano and Citan • Fly 198 T0161F • Trucks • Qualification Program for Chassis System Technicians • Run 199 T0151F • Trucks • Air Brake Systems • Go 200 T0045E • Trucks • Telligent® Brake System BS2 • e-Initial Test • Run 201 T0150F • Trucks • Telligent® Brake System BS2 • Run 202 T0149F • Trucks • Telligent® level control system (NR) • Run 203 T0884E • Trucks • Qualification Program for Chassis System Technicians • Exit exam • Go 204 T0193F • Trucks • System Diagnosis of Telligent® Brake and Level Control Systems • New Features and Modifications • Fly 205 T0784F • Trucks • Brake Systems • Testing of Current Brake Systems for Motor Vehicle Appraisers • Actros Model Series 963 • Go 206 T0431F • Trucks • Electronic Brake System (EBS) • New Long-Distance Actros • Run 207 T0762F • Trucks • Electronic Brake System (EBS) • Run 208 T0152F • Trucks • ASA (guidable additional axle) and CLCS (Chassis Level Control System) Chassis Systems • New Long-Distance Actros • Run 209 T0147F • Trucks • Product Technology for Service Advisors • Run 210

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Comfort/Convenience and Passive Safety Systems 211 T0369F • Passenger Cars • Qualification Program for Comfort and Safety System Technicians 211 T0677E • Passenger Cars • Qualification Program for Comfort and Passive Safety System Technicians • Initial Test • Go 213 T0450E • Passenger Cars • Fundamental Knowledge of Soft Top Systems • SL, SLK and E-Class (R231/R172/A207) • e-Training • Go 214 T0448F • Passenger Cars • Air Conditioning Systems and Auxiliary Heaters • Emphasis on the New R1234yf Refrigerant • Run 215 T0274F • Passenger Cars • Passive Restraint, Knee, Airbag and Safety Systems • Run 216 T0452F • Passenger Cars • Drive Authorization and Locking Systems • FBS 3 and FBS 4 • Run 217 T0855E • Passenger Cars • Qualification Program for Comfort and Passive Safety System Technicians • Final Test • Fly 218 T0819F • Passenger Cars • Air Conditioning Systems and Auxiliary Heaters • Emphasis on the S-Class (W/V222), A-Class and B-Class (W176, W246) • Run 219 T0824E • Passenger Cars • Diagnosis of Comfort and Climate Control Systems • e-Training • Run 220 T0818F • Passenger Cars • Diagnosis of Comfort and Climate Control Systems • Advanced Diagnostic Functions • Fly 221 T0357F • Passenger Cars • Climate Control Systems • Heaters and Auxiliary Heaters • Run 222 T0454F • Passenger Cars • New Drive Authorization System DAS 4 • Key Programming • Run 223 T0820F • Passenger Cars • Roof and soft-top systems • Repair and adjustment operations as well as diagnosis • Fly 224 T0792F • Vans • Climate Control, Heating and Ventilation • Sprinter (BR 906), Vito/Viano (BR 639) and Citan • Run 225 T0236F • Vans • Climate Control, Heating and Ventilation • Sprinter (BR 906), Vito/Viano (BR 639) • Run 226 T0793F • Vans • Drive Authorization and Locking Systems • Sprinter (BR 906), Vito/Viano (BR 639) and Citan • Run 227 T0248F • Vans • Drive Authorization and Locking Systems • Sprinter (BR 906), Vito/Viano (BR 639) • Run 228 T0794F • Vans • Interior Equipment, Comfort and Passive Safety Systems • Sprinter (BR 906), Vito/Viano (BR 639) and Citan • Run 229 T0251F • Vans • Interior Equipment, Comfort and Passive Safety Systems • Sprinter (BR 906), Vito/Viano (BR 639) • Run 230 T0828F • Vans • Interior Equipment, Comfort and Passive Safety Systems, Electrical Systems • Citan • Run 231 T0878E • Vans • Qualification Program for Comfort and Passive Safety System Technicians • Exit exam • Go 232 T0162F • Trucks • Qualification Program for Comfort and Passive Safety System Technicians 233 T0092E • Passenger Cars, Trucks, Vans • Air Conditioning Systems • e-Training • Go 234 T0239F • Trucks • Heating and climate control • Run 235 T0243F • Trucks • Drive Authorization and Locking Systems • Actros, Axor • Run 236 T0282F • Trucks • Cab, Interior Equipment, Seats • Actros, Axor, Atego • Run 237 T0880E • Trucks • Qualification Program for Comfort and Passive Safety System Technicians • Exit exam • Go 238 T0176F • Trucks • Heating, Climate Control and Cab, Interior Equipment • New Long-Distance Actros • New Features/Modifications • Fly 239 T0419F • Trucks • Drive Authorization and Locking Systems DAS 3 • Actros (BR 96x) and new Atego • Run 240 T0433F • Truck FUSO • On-board electrical system, system networking, retrofitting and jobs with the diagnostic unit • Canter TF • Run 241

Stand 12/2012 9

Telecommunications 242 T0371F • Passenger Cars • Qualification Program for Telecommunications System Technicians 242 T0676E • Passenger Cars • Qualification Program for Telecommunications System Technicians • Initial Test • Go 243 T0456F • Passenger Cars • Telematics Platforms and Systems • Go 244 T0856E • Passenger Cars • Qualification Program for Telecommunications System Technicians • Final Test • Fly 245 T0833E • Passenger Cars • Telecommunications Systems • e-Training • Go 246 T0817F • Passenger Cars • Telecommunications Systems • Innovations in the S-Class (W/V 222) and Other Model Series • Run 247 T0821F • Passenger Cars • Diagnosis of Telecommunications Systems • Fly 248 T0823F • Passenger Cars • Comfort and Climate Control Systems • Innovations in the S-Class (W/V 222) and Other Model Series • Run 249 T0231F • Vans • Telematics • Fly 250 T0441F • Vans • Telecommunications • New Features and Modifications • Run 251 T0879E • Vans • Qualification Program for Telecommunications System Technicians • Exit exam • Go 252 T0091E • Trucks, Vans • Fundamentals of Telematics • e-Training • Go 253 T0249F • Trucks, Vans • Telematics • Run 254 T0232F • Trucks • Telematics • Fly 255 T0105E • Trucks, Vans • FleetBoard • e-Training • Go 256 T0238F • Trucks, Vans • FleetBoard • Internet Application • Run 257 T0233F • Trucks, Vans • FleetBoard • Fly 258 T0727E • Trucks, Vans • FleetBoard in Buses • AKUBIS® direct special • Final Test • Go 259 T0829F • Trucks, Vans • FleetBoard • Internet Application • Run 260 T0175F • Trucks • Telecommunications • New Actros in Long-Distance Haulage • New Features and Modifications • Fly 261 T0900E • Trucks • Qualification Program for Telecommunications System Technicians • Exit exam • Go 262

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Bodywork 263

Paint 289

FUSO Canter 291

T0501F • smart • Soft Top Systems • Run 263 T0382F • smart • Accident Assessment Technology • Run 264 T0366F • Passenger Cars • Qualification Program for Body Specialists 265 T0680E • Passenger Cars • Qualification Program for Body Specialists • Initial Test • Go 266 T0847F • Passenger Cars • Accident Repair and Equipment • M and GL-Class (W/X 166) • Run 267 T0837F • Passenger Cars • Accident Repair and Equipment • SLK and CLS-Class • Run 268 T0457F • Passenger Cars • Accident Repair and Equipment for the New B-Class W246, MFA • Run 269 T0458E • Passenger Cars • Fundamentals of Body Accident Repair • e-Training • Go 270 T0857E • Passenger Cars • Qualification Program for Body Specialists • Final Test • Fly 271 T0849F • Passenger Cars • Accident Repair • S-Class (W/V 222) • Fly 272 T0466F • Passenger Cars • Accident Repair for the SL-Class (R231) • Fly 273 T0853F • Passenger Cars • Accident Repair and Equipment • SLS-Class (BR 197) • Fly 274 T0274F • Passenger Cars • Passive Restraint, Knee, Airbag and Safety Systems • Run 275 T0850F • Passenger Cars • Glass Repair and Windshield/Rear Window Exchange • Run 276 T0848F • Passenger Cars • Joining Techniques for Current Model Series • Run 277 T0462F • Passenger Cars • Assessment of Current Body Shell Complaints • Run 278 T0518F • Passenger Cars • Aluminum Welding • Work Sample 2 • Fly 279 T0854F • Passenger Cars • Aluminum Welding • Work Sample 4 • Fly 280 T0906F • Passenger Cars • Aluminum Welding • Work Sample 5 • Fly 281 T0846F • Passenger Cars • Aluminum Welding • Further Training • Fly 282 T0851F • Passenger Cars • Interior and exterior equipment • S-Class (W/V222) • Fly 283 T0471F • Passenger Cars • Interior and Exterior Equipment for the SL-Class (R231) • Fly 284 T0911F • Passenger Cars, Vans • Damage diagnosis • Accident repair • Run 285 T0910F • Passenger Cars, Vans • Damage diagnosis • Accident repair and paintwork • Run 286 T0825F • Vans • Accident Repair • Citan • Run 287 T0304F • Trucks • Accident Repair for Cabs • Actros, Axor, Atego • Run 288

T0696F • Passenger Cars • Mercedes-Benz High-Quality Paint Repair • Glasurit paint system • Run 289 T0910F • Passenger Cars, Vans • Damage diagnosis • Accident repair and paintwork • Run 290

T0197F • Truck FUSO • Canter • Fundamentals for Operations with Multi Use Tester Diagnostic System (MUT 3) • Go 291 T0199F • Truck FUSO • Canter • Euro 5 Engine Training for Operations with Multi Use Tester Diagnostic System (MUT 3) • Run 292 T0201F • Truck FUSO • Parameterization of the Engine Control Unit on the Canter Euro 5 • Operations with the Mitsubishi Multi Use Tester (MUT 3) Diagnostic System • Run 293 T0510F • Truck FUSO • Parameterization of the Engine Control Unit on the Canter Euro 5 • Operations with the Multi Use Tester Diagnostic System (MUT 3) • Run 294

Stand 12/2012 11

Chapter Technical Training

Department Mercedes-Benz Service24h

Title T0459F • Passenger Cars • Mercedes-Benz Service24h • Technical Innovations, Tips and Tricks • Run

Course Number T0459F-AA

Target group Service24h Technician

Objectives The participant can: > Implement technical innovations plus tips and tricks for solutions at the breakdown location > Adjust to specific conditions at the breakdown location > Implement specific repair solutions > Ensure the service quality for Mercedes-Benz Service24h through professional work and commitment > Act independently during a Mercedes-Benz Service24h job and make entrepreneurial decisions > Depending on the situation, communicate with the customer and find customer-oriented solutions to problems

Contents > New developments/modifications in current breakdown statistics that are relevant for Mercedes-Benz Service24h > Special considerations of on-site work

Training Depth Run Method Theorie 20%, Practice80%

Duration 2,0 days (per 8 hours)

Stand 12/2012 12



Title T0157F • Vans • Mercedes-Benz Service24h Qualification Program • Go



Objectives The participant can: > Locate technical defects on the vehicle > Take the decision as to whether the repair can be done on site or in the service operation > Perform on-site repairs to the extent that they are technically feasible > Independently ensure the service quality for Mercedes-Benz Service24h through professional work and commitment > Work within the Diagnosis Guidelines to communicate with the customer as required by the situation and to find customer-oriented solutions to problems

Contents > Vehicle diagnosis: electrical system, suspension, engine, transmission > Locating and correcting faults > Special considerations of on-site work

Training Depth Go Method Theorie 20%, Practice80%


Stand 12/2012 13



Title T0158F • Vans • Mercedes-Benz Service24h Qualification Program • Run



Objectives The participant: > Can implement technical innovations plus tips and tricks for solutions at the breakdown location > Is familiar with the current key damage topics for the vehicle model series that are relevant to Service24h > Is able to adjust to specific conditions at the breakdown location > Can implement specific repair solutions > Can independently ensure the service quality of Mercedes-Benz Service24h through his professional work and commitment > Can work within the Diagnosis Guidelines to communicate with the customer as required by the situation and to find customer-oriented solutions to problems

Contents > New features/modifications to the current model series that are relevant for Mercedes-Benz Service24h > Vehicle diagnosis: electrical system, suspension, engine > Locating and correcting faults > Special considerations of on-site work

Mandatory prerequisite T0157F • Vans • Mercedes-Benz Service24h Qualification Program • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 14



Title T0155F • Trucks • Mercedes-Benz Service24h Qualification Program • Go



Objectives The participant can: > Locate technical defects on the vehicle > Take the decision as to whether the repair can be done on site or in the service operation > Perform on-site repairs to the extent that they are technically feasible > Independently ensure the service quality for Mercedes-Benz Service24h through professional work and commitment > Work within the Diagnosis Guidelines to communicate with the customer as required by the situation and to find customer-oriented solutions to problems

Contents > Vehicle diagnosis: electrical system, suspension, engine, transmission > Locating and correcting faults > Special considerations of on-site work



Stand 12/2012 15



Title T0156F • Trucks • Mercedes-Benz Service24h Qualification Program • Run



Objectives The participant: > Can implement technical innovations plus tips and tricks for solutions at the breakdown location > Is familiar with the current key damage topics for the vehicle model series that are relevant to Service24h > Is able to adjust to specific conditions at the breakdown location > Can implement specific repair solutions > Can independently ensure the service quality of Mercedes-Benz Service24h through his professional work and commitment > Can work within the Diagnosis Guidelines to communicate with the customer as required by the situation and to find customer-oriented solutions to problems

Contents > New features/modifications to the current model series that are relevant for Mercedes-Benz Service24h > Vehicle diagnosis: electrical system, suspension, engine, transmission > Locating and correcting faults > Special considerations of on-site work

Mandatory prerequisite T0155F • Trucks • Mercedes-Benz Service24h Qualification Program • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 16


Department Fundamentals

Title T0177F • Passenger Cars • Star Diagnosis • Level I • Go


Target group Maintenance Technician

Objectives The participant can: > Operate Star Diagnosis, including the individual components of the hardware and software > Independently perform the regular updates according to requirements > Utilize Star Diagnosis on Mercedes-Benz vehicles to carry out simple inspections, program control units, read out the fault memory, and conduct troubleshooting > Derive accurate diagnoses and conduct troubleshooting

Contents > Individual Star Diagnosis components, hardware design > The user interface and basics of the software used > Update process and procedures > Using the individual software programs HHT WIN (for "old" vehicles), Diagnosis Assistance System (DAS), Workshop Information System (WIS), Hermann Measurement Technology (HMS 990), StarUtilities and SD-Media > Practical application of Star Diagnosis for carrying out simple troubleshooting tasks on current Mercedes-Benz passenger car model series

Optional prerequisite Attended training course "T0219F • Passenger Cars • Electrical System• Level I • Go" or has similar knowledge.



Stand 12/2012 17



Title T0178F • Passenger Cars • Star Diagnosis • Level II • Run


Target group System Technician

Objectives The participant can > Implement possible solutions to current application problems > Implement the basic procedure for troubleshooting and diagnosis of Mercedes-Benz passenger cars using the level model > Use Star Diagnosis individual programs for targeted troubleshooting/diagnosis > Efficiently use and proficiently handle HMS 990 Measurement Technology (particularly the universal oscilloscope) to check electrical components, sensors, actuators

Contents > Exchange of experience and comparison of knowledge participants have gained in the practical use of Star Diagnosis, including all individual components > Effective use of Star Diagnosis programs for a targeted diagnosis of the electrical systems in the current Mercedes-Benz passenger car model series > Operation and use of Hermann Measurement Technology (HMS 990) - in particular the use of the universal oscilloscope - on electric components and systems > Basic approach during troubleshooting/diagnosis

Optional prerequisite The participant has completed basic training course "T0177F • Passenger Cars • Star Diagnosis • Level I • Go" and "T0220F • Passenger Cars • Electrical System • Level II • Go" or has equivalent knowledge of passenger car electrical systems.

Mandatory prerequisite T0177F • Passenger Cars • Star Diagnosis • Level I • Go T0220F • Passenger Cars • Electrical System • Level II • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The content of this training is a part of cross-system competence training for repair technicians (system technicians).


Stand 12/2012 18



Title T0219F • Passenger Cars • Electrical System • Level I • Go



Objectives The participant can > Cite Ohm's law and apply it during troubleshooting > Name the most important electrical components in Mercedes-Benz passenger cars and describe their functions > Carry out various measurements using the multimeter (current, voltage, resistance) > Independently conduct simple troubleshooting with the aid of the workshop literature and a multimeter

Contents > Conductivity of materials > Voltage types > Basic electrical variables > Ohm's law > Electricity hazards > Circuit types and their properties > Terminal designations > Testing electrical components > Practical work

Optional prerequisite The participant has successfully worked through CBTs "Fundamentals of Electrics" (order no. 1290 4747), "Fundamentals of Electrical Components" (1290 4748) and "Wiring Diagrams" (1290 4722).


Note This course is the first level of the Mercedes-Benz passenger car electrical system basic qualification series, consisting of three 2-day face-to-face training courses (see the qualification pathway for maintenance technicians) and several CBTs.


Stand 12/2012 19



Title T0220F • Passenger Cars • Electrical System • Level II • Go



Objectives The participant can > Carry out test, adjustment and repair work using digital multimeters, Star Diagnosis, including HMS990 Measurement Technology, oscilloscope and the Diagnosis Assistance System (DAS) on electrical systems in Mercedes-Benz passenger cars > Apply current Mercedes-Benz test and measuring equipment, service literature and the Workshop Information System (WIS) in a targeted manner for maintenance, diagnosis and repairs

Contents > Electrical formulas > Control and regulation > Oscilloscope > Sensors and their signal forms > AC and DC voltage > Pulse width modulation > Diagnosis and networking > Fault types > Testing electrical components > Practical work

Optional prerequisite The participant has successfully completed the CBTs "Underlying Principles of Motor Vehicle Electrics/Electronics" Part 3 (order no. 1290 4749) and "Wiring Diagrams" Part 4 (1290 4015). Previous participation in the following basic training courses: > "T0219F • Passenger Cars • Electrical System • Level I • Go" > "T0177F • Passenger Cars • Star Diagnosis • Level I • Go" or equivalent, well-founded technical knowledge.


Note This course is the second level of the Mercedes-Benz passenger car electrical system training, consisting of three 2-day face-to-face training courses (see the training for maintenance technicians) and several CBTs.


Stand 12/2012 20



Title T0221F • Passenger Cars • Electrical system • Level III • Go



Objectives The participant can: > Reliably handle the current electrical test equipment approved by Mercedes-Benz > Describe the design and function of the various sensors and actuators and name and apply the corresponding measuring and testing options > Reliably recognize and eliminate resistance and discontinuities in electrical lines and connections > Perform accurate troubleshooting in electrical and electronic components > Name the different types of networking and perform troubleshooting

Contents > Analog and digital sensors and actuators and their areas of application > Design and function of electrical and electronic circuits and their use in motor vehicles > Basic functions and types of data transfer > Basic function and structure of CAN networks > Practical work

Optional prerequisite > The participant has successfully completed the CBTs "Fundamentals of Sensors" (order no. 1290 4738) and "Sensors in Practice" (1290 4739). > Previous participation in the basic training course "T0178F • Passenger Cars • Star Diagnosis • Level II • Run" and participation in the training course "T0220F • Passenger Cars • Electrical Systems • Level II • Go" is recommended. > Corresponding solid technical knowledge.


Note This course is the third level of the Mercedes-Benz passenger car electrical system training, consisting of three 2-day face-to-face training courses (see the training for maintenance technicians) and several CBTs.


Stand 12/2012 21



Title T0073E • Passenger Cars • Fundamentals of the C-Class (W204, S204, and X204) • e-Training • Go

Course Number T0073E-AA


Objectives The participant can > Name the innovations in model series 204 > Name the differences among the variants W204, S204, and X204 > Communicate the advantages and features of model series 204 in a customer-friendly manner

Contents Innovations and features in the W204 > AKUBIS Special Broadcast on the S204 > Innovations on the X204 > Operation of the individual systems as well as overview of the design and function of the technical innovations, such as: - New Telematics Generation NTG4 - Bluetooth telephone connectivity - Hierarchical bus system LIN networking - Intelligent battery sensor IBS - Intelligent lighting system ILS - PRE-SAFE with knee airbag


Note The e-training is a summary of the basic information on the different variants within model series 204. It is intended to provide new employees and trainees with the opportunity to obtain fundamental information on model series 204. The acquired knowledge will be checked by means of a final test.

Duration 5,0 hours

Stand 12/2012 22



Title T0265F • Passenger Cars, Trucks, Vans • Drive • Go



Objectives The participant can > Name all components of the drivetrain and explain their function > Properly perform simple repairs and maintenance work on the drivetrain > Appreciate the necessity of carefully performed maintenance and repair work given specific knowledge of components and systems

Contents > Various types of drives > Various clutch systems > Manual transmission, transfer case, planetary gear system, differential > Torque converter > Drive shafts and joints > Practical work


Note This course explains the tasks and functions of all components involved in the drivetrain. The target group of this course consists of trainees, semiskilled employees without automotive training and people reentering the industry. The content of this course is presupposed for performing maintenance and repair work on drivetrain components reliably and effectively as a maintenance technician, with the aid of the applicable service information.


Stand 12/2012 23



Title T0500F • smart • Entry smart fortwo • Go



Objectives The participant can > Operate the vehicle and its systems > Describe the functions/subfunctions > Use EPC, WIS/ASRA specifically for smart > Work on the vehicles using circuit diagrams and repair instructions > Perform guided diagnostic work and repairs to the engine, clutch and transmission control > Use the applications contained in the workshop processes

Contents > Fundamentals of smart fortwo vehicle technology > smart-specific applications in EPC/WIS/ASRA > Carrying out diagnostic steps using Star Diagnosis > Final test on all the material covered in the course

Mandatory prerequisite T0320F • smart • After-Sales System Processes • Go T0389F • smart • Technology Star Diagnosis • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 24



Title T0166F • Vans • Vario • Go



Objectives The participant can apply basic knowledge about product, diagnosis and repair technology to the overall vehicle.

Contents > Latest Vario product technology > Design and function: - Pump-Line-Nozzle system - Vehicle engine control - Exhaust aftertreatment (BlueTEC®) - Transmission - Brake system - Electrical system - Drive authorization system > Simple fault diagnosis and practical exercises on the vehicle with current diagnostic systems > Maintenance and repair of various systems

Optional prerequisite The participant has completed basic training course "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go" and basic training course "P0019F • WIS/ASRA 3 for Workshop Specialists • Go" or has equivalent knowledge.



Stand 12/2012 25



Title T0119F • Vans • Product Qualification of the Vito E-CELL • Go


Target group System Technician Powertrain

Objectives The participant can: > Describe and take the required safety precautions for working on the Vito E-CELL > Describe the task, design, function and location of the high-voltage components > Properly carry out the preparatory procedures and service operations on the vehicle > Perform diagnostic operations on the vehicle's high-voltage system

Contents > Task, design and function of high-voltage components in the vehicle > Procedure for disabling the high-voltage system > Disable the power in the HV system > Repair procedure when disabling the high-voltage system (power disable event log, restart operations, etc.) > System network and integration in the overall vehicle network > Diagnostic work on the vehicle > Repair information (e.g. installation/removal of components) > Practical work on the vehicle and the system

Mandatory prerequisite T0001F • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Qualification for Motor Vehicles • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note In order to successfully conclude the product qualification, you are required to successfully pass a high-voltage awareness and qualification training. IMPORTANT! Persons with electronic implants (e.g. pacemakers) are not permitted to work on high-voltage systems. They may not do any practical work on the HV system during training and are not HV-certified after the conclusion of training.


Stand 12/2012 26



Title T0165F • Vans • Vito and Viano (BR 639) • Go



Objectives The participant can apply basic knowledge about product, diagnosis and repair technology to the overall vehicle

Contents > Latest Vito and Viano product technology > Design and function of - Engines - Transmissions - Chassis and vehicle dynamics systems - All-wheel drive - Electrical system - Instrumentation - Vehicle networking - Access and drive authorization systems - Heating and climate control - Safety and comfort systems > Simple fault diagnosis and practical exercises on the vehicle with current diagnostic systems > Maintenance and repair of various systems

Optional prerequisite The participant has successfully completed training course "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go", "P0019F • WIS/ASRA 3 for Workshop Specialists • Go" or has equivalent knowledge.


Note This training is not a substitute for more advanced training courses. It forms the basis for advanced professional qualification.


Stand 12/2012 27



Title T0169F • Vans • Sprinter (BR 906) • Go



Objectives The participant can apply basic knowledge about product, diagnosis and repair technology to the overall vehicle

Contents > Current Sprinter product technology (model series 906) > Design and function: - Engines - Transmissions - Chassis and vehicle dynamics systems - All-wheel drive - Electrical system - Instrumentation - Vehicle networking - Access and drive authorization systems - Heating and climate control - Safety systems - Comfort systems > Body topics > Fault diagnosis and practical exercises on the vehicle with current diagnostic systems > Maintenance and repair of various systems

Optional prerequisite The participant has successfully completed training course "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go" and "P0019F • WIS/ASRA 3 for Workshop Specialists • Go" or has equivalent knowledge.

Training Depth Go Method Theorie 100%

Note We recommend first working through the e-training "T0049E • Vans • Sprinter (BR 906) • e-Training • Go".


Stand 12/2012 28



Title T0400F • Vans • Sprinter (BR 906) • Training for Body Manufacturers • Run


Target group Other

Objectives The participant can: > Name the most important Mercedes-Benz workshop systems for body manufacturers and the contents of these systems > Apply the body/equipment mounting directives for bodies and conversions relevant for the Sprinter > Describe the information on product liability > State the limits for intervention in the on-board electrical system for conversions and retrofits > Recognize cross-control unit functions > Retrofit the parameterizable special module (PSM) > Knows the basic functions of the PSM

Contents > Information on the basic vehicle > Overview of - Workshop Information System (WIS) - Electronic Parts Catalog (EPC) - Diagnosis Assistance System (DAS) - Portals > Practical examples of DAS and wiring diagrams > Product liability and body manufacturer guidelines > Overview - Wiring diagrams and legends - Power supply - Battery, alternator, fuses - Simple voltage taps - Pre-installations and retrofits - Cable routing > Networking fundamentals > SCN coding/flashing > Parameterizable Special Module (PSM) - Base function - Power take-offs - Practical examples - PSM support > Central locking, electric sliding door, KEYLESS-GO > Special features of chassis modifications > Body guidelines and corrosion protection


Note The participant has very good knowledge in the field of vehicle electrical/electronic systems.

Stand 12/2012 29


Stand 12/2012 30



Title T0877E • Vans • Qualification Program for Maintenance Technicians • Exit exam • Go



Objectives The participant's knowledge is determined for the competence areas.

Contents This is an online test designed to assess theoretical knowledge in the following fields: > Fundamentals of engine combustion and mechanics > Hydraulic pneumatics > Drive > Chassis > Electrical system > Maintenance and service

Mandatory prerequisite T0688E • Vans • Qualification Program for Maintenance Technicians • Initial Test • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The test is part of the qualification program for Mercedes-Benz Maintenance Technicians.

Duration 0 hours

Stand 12/2012 31



Title T0179F • Trucks, Vans • Star Diagnosis • Level I • Go



Objectives The participant can > Operate Star Diagnosis, including the individual components of the hardware and software > Independently implement the regular updates according to requirements > Use Star Diagnosis on Mercedes-Benz commercial vehicles for simple tests, control unit parameterization, reading out fault memory and troubleshooting

Contents > Individual Star Diagnosis components, hardware design > User interface and fundamentals for all Star Diagnosis software programs > Update process and procedures, installation options > Application of the individual Diagnosis Assistance System (DAS), Workshop Information System (WIS), and StarUtilities programs > Practical application of Star Diagnosis for carrying out simple troubleshooting on current Mercedes-Benz commercial vehicles

Optional prerequisite Attended training course "T0222F • Trucks, Vans • Electrical System • Level I • Go", or has equivalent knowledge.



Stand 12/2012 32



Title T0180F • Trucks, Vans • Star Diagnosis • Level II • Run



Objectives The participant can > Implement possible solutions to current application problems > Implement the basic procedure during diagnosis/troubleshooting and SCN coding > Use the individual Star Diagnosis programs DAS and HMS 990 Measurement Technology to perform targeted diagnoses/troubleshooting > Use and operate the HMS 990 Measurement Technology (particularly the universal oscilloscope) efficiently and reliably when testing electrical components, sensors, and actuators

Contents > Exchange of experience and comparison of knowledge participants have gained in the practical use of Star Diagnosis, including all individual components > Making effective use of the networked Star Diagnosis with DAS, HMS 990 and SD Media programs for targeted diagnosis in the current commercial vehicle model series > Operating and applying HMS 990 Measurement Technology to perform measurements on the components, sensors and actuators in electrical systems, focusing on the use of the universal oscilloscope > Basic approach to troubleshooting/diagnosis

Optional prerequisite The participant has completed basic training course "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go" and "T0222F • Trucks, Vans • Electrical System • Level I • Go" or has equivalent knowledge of commercial vehicle electrical systems.

Mandatory prerequisite T0179F • Trucks, Vans • Star Diagnosis • Level I • Go T0223F • Trucks, Vans • Electrical System • Level II • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The training is a part of cross-system competence training for repair and system technicians


Stand 12/2012 33



Title T0139F • Trucks • Axor 2 Road Vehicle • Go



Objectives The participant can apply knowledge of the latest product, diagnostic and repair technology during simple maintenance, test and repair operations on the drivetrain and chassis.

Contents > General Axor 2 product technology > Basic design and function: - Vehicle networking - Commercial vehicle electrical systems - Telligent® maintenance system - Telligent® brake system - Telligent® level control - Telligent® gearshift - PowerShift - Hydraulic-pneumatic power shift - Current transmission model series - Model series 900 and 457 engines > Using the service literature > Operating the on-board diagnostic system > Adjusting the steering > General maintenance and repair work > Diagnosing and remedying minor malfunctions using the service literature and current diagnostic systems

Optional prerequisite The participant has successfully completed training course "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go" and training course "X0164F • WIS/ASRA for Parts Specialists • Module 2.1 • Go" or has equivalent knowledge.



Stand 12/2012 34



Title T0146F • Trucks • Actros Road Vehicle • Go



Objectives The participant can: > Explain the maintenance and operation of the Actros and describe the most important new features > Apply knowledge of the latest product, diagnostic and repair technology as part of simple maintenance, test and repair operations on the drivetrain and chassis

Contents > General Actros product technology > Design and function: - KontAct vehicle networking - Commercial vehicle electrical systems - Telligent® maintenance system - Telligent® brake system 2 - Telligent® level control - Telligent® gearshift - Current transmission model series - Model series 500 engines > Using the service literature > Operating the on-board diagnostic system > Adjusting the steering > PowerShift > General maintenance and repair work > Diagnosing and remedying minor malfunctions using the service literature and current diagnostic systems

Optional prerequisite The participant has successfully completed training course "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go" and training course "P0019F • WIS/ASRA 3 for Workshop Specialists • Go" or has equivalent knowledge.



Stand 12/2012 35



Title T0140F • Trucks • Distributor Vehicle Atego 2 • Go



Objectives The participant can apply knowledge of the latest product, diagnostic and repair technology during simple maintenance, test and repair operations on the drivetrain and chassis.

Contents > Atego 2 general product technology > Basic design and function: - Vehicle networking - Commercial vehicle electrical systems - Telligent® automatic gearshift - Telligent® brake system - Telligent® level control - Transmissions G56 to G131 - Model series 900 engine > Using the service literature > Operating the on-board diagnostic system > Adjusting the steering > General maintenance and repair work on the Atego 2 > Diagnosing and remedying minor malfunctions using the service literature and current diagnostic systems

Optional prerequisite The participant has successfully completed training course "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go" and training course "X0164F • WIS/ASRA for Parts Specialists • Module 2.1 • Go" or has equivalent knowledge.



Stand 12/2012 36



Title T0798F • Trucks • New Atego and New Construction Site Vehicle • Go



Objectives The participant can: > Operate the new systems in the vehicles and explain how they work > Perform initial repair work on the new systems in accordance with the manufacturer's specifications > Perform the initial diagnostic steps required to repair the systems

Contents Procedures for repair work: > Functions of the new systems: drivetrain, comfort, drive authorization, safety and telecommunications > Operation of these systems > Maintenance and repair > Diagnosis/Xentry > Special considerations for service

Mandatory prerequisite T0108E • Trucks • New Atego • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 37



Title T0108E • Trucks • New Atego • e-Training • Go



Objectives The participant can: > Describe the innovations made to the most important technical systems, components and major assemblies > Communicate innovations in a customer-focused manner

Contents Description of the individual systems and an overview of the location, design and basic functions of the technical innovations, including: > Engines > Exhaust aftertreatment > Gearshift equipment and clutch systems > Vehicle electrical components, on-board electrical system and networking > Comfort and passive safety systems > Telecommunications > Retrofits and accessories


Note The e-Training is preparation for the training course "The New Atego and New Trucks for the Construction Industry".

Duration 1,5 hours

Stand 12/2012 38



Title T0141F • Trucks • Off-Road • Zetros • Run



Objectives The participant can apply knowledge of the latest product, diagnostic and repair technologies while performing basic maintenance, test and repair work.

Contents Zetros general product technology > Basic design and function: - ABS brake system - Model series 926 engine - Automatic transmission - Transmission G131 - Transfer case VG 1700 - Tire pressure control system > Electrical system for the non-civilian sector > General maintenance and repair work > Diagnosing and remedying minor malfunctions using the service literature and current diagnostic systems

Optional prerequisite The participant has successfully completed basic training course "T0146F • Trucks • Axor2 Road Vehicle • Go" or "T0140F • Trucks • Atego2 Distributor Vehicle • Go" or has equivalent knowledge.



Stand 12/2012 39



Title T0095E • Trucks • Market launch training for new trucks used for long-distances • eTraining • Go



Objectives The participant can: > Describe the innovations made to the most important technical systems, components and major assemblies > Communicate innovations in a customer-focused manner > Name all the innovations and new features as compared to the preceding model series

Contents Description of the individual systems as well as an overview of the location, design and basic function of the technical innovations, such as: > Engines > Exhaust aftertreatment > Gearshift equipment and clutch systems > Vehicle electrical components, on-board electrical system and networking > Comfort and passive safety systems > Telecommunications > Retrofitting and accessories


Note eTraining serves as preparation for the market launch training for the new truck used for long-distances.

Duration 2,0 hours

Stand 12/2012 40



Title T0120F • Trucks • Market launch training for new trucks for long-distance haulage • Go



Objectives The participant can > Operate the new systems in the vehicles and explain how they work > Perform initial repair work on the new systems in accordance with the manufacturer's instructions > Perform the initial diagnostic steps required to repair the systems

Contents Procedures for repair work: > Functions of the new systems: drivetrain, comfort, drive authorization, safety and telecommunication > Operation of these systems > Maintenance and repair > Diagnosis/Xentry > Special features for service



Stand 12/2012 41



Title T0107E • Trucks • The New Antos • e-Training • Go




Contents Description of the individual systems and an overview of the location, design and basic functions of the technical innovations, including: > Engines > Exhaust aftertreatment > Gearshift equipment and clutch systems > Vehicle electrical components, on-board electrical system and networking > Comfort and passive safety systems > Telecommunications > Retrofits and accessories


Note The e-Training prepares the participant for the training course "T0415F • Trucks • The New Antos • Go"

Duration 1,5 hours

Stand 12/2012 42



Title T0415F • Trucks • The New Antos • Go





Mandatory prerequisite T0107E • Trucks • The New Antos • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 43



Title T0422F • Trucks • The new Actros and Antos • On-Board Electrical System and System Networking for Body Manufacturers • Run



Objectives The participant can: > Describe the basic design and most important functions of the system network in the on-board electrical system of The New Star of Long-Distance Transport > Properly network the body and vehicle systems with each other. > Parameterize power take-off functions

Contents > On-board electrical system design, control unit networking and module functions (SAM, CGW) > Design and function of modular switch panel in interior compartment > Retrofitting individual components and additional lamps, picking off important potentials and signals > Parameterization of power take-off functions > Use of existing preinstallations (e.g. telephone, radio, etc.) and telematics interface

Optional prerequisite Knowledge of the on-board electrical system and basic knowledge of the PSM.


Note Participants can refresh their knowledge using the CBT programs "Parameterizable Special Modules, Parts 1-2" and "Controller Area Network (CAN)".


Stand 12/2012 44



Title T0442F • Trucks • Overall Vehicle • Actros BR 963 • Go




Contents Procedures for repair work: > Functions of the new systems: drivetrain, comfort, drive authorization, safety telecommunication and suspension > Operation of these systems > Maintenance and repair > Diagnosis/Xentry > Special considerations for service

Mandatory prerequisite T0095E • Trucks • Actros BR 963 • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 45



Title T0802F • Trucks • Overall Vehicle • Distribution Transport, Model Series 963 • Go





Mandatory prerequisite T0107E • Trucks • The New Antos • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 46



Title T0780F • Truck FUSO • Canter TF Model • Go



Objectives The participant can apply basic knowledge about product, diagnosis and repair technology to the vehicle.

Contents > Vehicle concept and vehicle overview: Canter TF > Installation locations of various components > Workshop literature and workshop information > Parts literature Caps > Vehicle electrical system > Brakes and brake systems > Access and drive authorization systems > Heating, climate control > Speed limiting systems > Axle with locking differential > Fault diagnosis and practical exercises on the vehicle > Maintenance and repair

Optional prerequisite The participant has completed basic training course "T0179F• Trucks, Vans • Star Diagnosis • Level I • Go" or has equivalent knowledge.



Stand 12/2012 47



Title T0196F • Truck FUSO • Canter • Fundamentals for Operations with Mercedes-Benz Diagnostic System (Star Diagnosis) • Go




Contents > Vehicle concept and vehicle overview: Canter TD Euro III, Euro IV and Euro V > Installation locations of various components > Workshop literature and workshop information > Parts literature Caps > Vehicle electrical system > Brakes and brake systems > Access and drive authorization systems > Heating, climate control > Speed limiting systems > Axle with locking differential > Fault diagnosis and practical exercises on the vehicle with current diagnostic systems (flash code, Star Diagnosis) > Maintenance and repair

Optional prerequisite The participant has completed basic training course "T0179F• Trucks, Vans • Star Diagnosis • Level I • Go" or has equivalent knowledge.


Note This training course is for operations who use the Mercedes-Benz diagnostic system (Star Diagnosis).


Stand 12/2012 48



Title T0881E • Trucks • Qualification Program for Maintenance Technicians • Exit exam • Go




Contents This is an online test designed to assess theoretical knowledge in the following fields. > Fundamentals of engine combustion and mechanical engine systems > Hydraulics and pneumatics > Drive > Chassis > Electrical system > Maintenance and service

Mandatory prerequisite T0687E • Trucks • Qualification Program for Maintenance Technicians • Initial Test • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The test is part of the qualification program for Mercedes-Benz Maintenance Technicians.

Duration 0 hours

Stand 12/2012 49


Department Maintenance

Title T0694F • Passenger Cars • Maintenance Service • New Models • New Features and Modifications • Run



Objectives The participant is familiar with: > The procedure for reliably performing maintenance services on the new passenger car models > The scope of maintenance for model changes and new models > The latest tools and aids for maintenance and can use them

Contents > Service objectives (zero-error target) > Tools and shop aids > New features and modifications in maintenance procedures > Special features in new vehicle models (modifications/new features) > Service measures and their processing > Importance of external appearance (what does the customer see?) > Maintenance services and their importance for customer satisfaction > Importance of workshop tests > Workshop quality handbook

Optional prerequisite Participation in a basic maintenance service training (Go) within the last two years or in an advanced maintenance service training (Run) within the last calendar year.

Training Depth Run Method Theorie 100%

Note In accordance with the specifications in the Mercedes-Benz maintenance service training manual, employees that perform maintenance services must participate in basic maintenance service training (Go) every three years and maintenance service advanced training (Run) for new features/modifications and new models every year.


Stand 12/2012 50



Title T0213F • Passenger Cars • Mercedes-Benz Product Technology Maintenance/Service • Go



Objectives The participant can > Name the different vehicles, major assemblies and systems and their correlation with model series and vehicle models > Operate the necessary systems for carrying out maintenance and repair work on passenger cars, such as ASSYST and ASSYST Plus > Carry out the different maintenance work according to the maintenance procedures

Contents Basic information on the following topics: > Overview of Mercedes-Benz passenger car models > Innovations > Vehicle documentation and vehicle data card > Design group overview and logic > Symbols in the documentation > Significance and use of Specifications for Operating Fluids > Work units and operation texts > Need for maintenance > Design and function of maintenance systems (ASSYST and ASSYST Plus) > Systems that need particular attention, such as: - Drive authorization - AIRMATIC - Automatic transmissions - Sensotronic Brake Control (SBC)


Note This training course will convey the information necessary to carry out maintenance and repair work on Mercedes-Benz passenger cars. The design and the operation/function of the individual maintenance systems and items are specifically worked on in the practical work. The content of this course is required for maintenance technicians to safely and effectively perform maintenance work on Mercedes-Benz passenger cars with the help of valid service information.


Stand 12/2012 51



Title T0216F • Passenger Cars • Maintenance Service • Go



Objectives The participant is familiar with: > The procedure for reliably performing maintenance services on Mercedes-Benz commercial vehicles > All of the documentation necessary for a maintenance service (MS sheets, MS manuals, WIS, TIPS, ASRA, etc.) > How important it is to the customer that maintenance services have been performed properly > The importance and function of various ASSYST systems The maintenance service training courses offered by AutomotiveTraining & Consulting GmbH are intended to relieve you during your daily work. We make sure that your team is always up to date on maintenance service topics.

Contents > Service objectives (zero-error target) > Maintenance service quality > Sequence of maintenance services and instructions for implementation > Use of the maintenance service literature > Special features of new vehicle models > Service measures and their processing > Importance of external appearance (what does the customer see?) > Maintenance services and their importance for customer satisfaction > Importance of workshop tests


Note The certificate which is issued can be submitted to the MBVD as proof of maintenance service training. In accordance with the specifications in the Mercedes-Benz maintenance service training manual, employees that perform maintenance services must participate in basic maintenance service training (Go) every three years and maintenance service advanced training (Run) for new features/modifications and new models every year.

Duration 1 day (per 8 hours)

Stand 12/2012 52



Title T0389F • smart • Technology Star Diagnosis • Go



Objectives The participant can: > Name the components of Star Diagnosis and describe their functions > Identify a vehicle, perform a quick test and read out and erase the vehicle's fault memory > Describe what processes are required to operate Star Diagnosis in an authorized smart® service operation > List the components and fields of application of the HMS990 > Operate the HMS990 in conjunction with Star Diagnosis

Contents > Overview of all Star Diagnosis application programs (StarUtilities, DAS, HMS990) > Identify vehicle in DAS, perform a quick test, erase the fault memory > Processes related to Star Diagnosis, e.g. licenses, activating, updates, integrating SD into the dealer's IT network (WLAN) > TAN generator, basics of online SCN coding > Measurement Technology (HMS990) hardware and design, fields of application and use of the HMS990

Optional prerequisite Before the start of the seminar, the participant will have independently worked through the CBT on Star Diagnosis.


Note The content of this course corresponds to course "T0177F• Passenger Cars • Star Diagnosis • Level I • Go".


Stand 12/2012 53



Title T0500F • smart • Entry smart fortwo • Go



Objectives The participant can > Operate the vehicle and its systems > Describe the functions/subfunctions > Use EPC, WIS/ASRA specifically for smart > Work on the vehicles using circuit diagrams and repair instructions > Perform guided diagnostic work and repairs to the engine, clutch and transmission control > Use the applications contained in the workshop processes

Contents > Fundamentals of smart fortwo vehicle technology > smart-specific applications in EPC/WIS/ASRA > Carrying out diagnostic steps using Star Diagnosis > Final test on all the material covered in the course

Mandatory prerequisite T0320F • smart • After-Sales System Processes • Go T0389F • smart • Technology Star Diagnosis • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 54


Department On-board Electrical System, Bus System

Title T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go



Objectives The participant can: > Describe the concept and purpose of a diagnostic strategy > Develop an all-categories diagnosis strategy based on the levels model > Apply the current industry-specific diagnoses and diagnostic aids and evaluate their results and develop them further > Describe the various fault types and their effects > Implement his/her daily work more structured and goal-oriented

Contents > Diagnoses according to the levels model > Faults and fault types > Application of the industry-specific diagnostic aids (XENTRY, DAS,...) > Practical work regarding diagnoses with and without fault codes > Evaluating the on-board diagnosis

Optional prerequisite The participant has good knowledge of Star Diagnosis as well as HMS990 or has completed training course "HMS990 T0178F • Passenger Cars • Star Diagnosis Level II • Run" or "T0180F • Trucks, Vans • Star Diagnosis Level II • Run".



Stand 12/2012 55



Title T0514F • Passenger Cars • On-Board Electrical and Bus Systems • Run



Objectives The participant can: > Perform a specific diagnosis in the current on-board electrical systems > Successfully diagnose various systems in networking > Repair considering EMC measures

Contents > Design, function of on-board electrical system and energy management - Information evaluation of the intelligent battery sensor - ECO start/stop function > Current data bus systems in passenger cars - Topology of vehicle networking - Functions and data transfers in networking > Control unit networking - Control unit coding and software programming - Electromagnetic compatibility (EMC) > Diagnostic work with troubleshooting on current model series

Mandatory prerequisite T0445E • Passenger Cars • Fundamentals of SDconnect with On-Board Electrical and Bus Systems • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The participant is proficient in the use of Star Diagnosis and Hermann Measurement Technology. He/she has a good knowledge of vehicle electronics and electrical components. Participants can test and refresh their knowledge using the CBT programs "Principles of Motor Vehicle Electronics" parts 1-3 (order nos. 12904757, 12904758, 12904759) and "Sensors and Actuators" (12904012).


Stand 12/2012 56



Title T0250F • Vans • On-board electrical systems, system networking, instrumentation • Sprinter (BR 906), Vito/Viano (BR 639) • Run



Objectives The participant can: > Describe the design and new features of the on-board electrical systems and the current CAN technology and bus systems and also describe their basic functions > Describe all variants of data transfer used in the van > Describe the functions and diagnosis of the battery and alternator management system > Describe how to activate the latest ECO-Start stop function in the network > Propose solutions for current complaints

Contents > Complete on-board electrical system architecture and control unit networking, including CAN technology of the current van model series > Battery sensor, battery management and alternator management > Headlamp variants and their adjustment > Interrelation of different systems within the overall network > Current topics and diagnostic cases

Optional prerequisite The participant has good knowledge of vehicle electrical systems and is proficient in working with the Workshop Information System (WIS), Diagnosis Assistance System (DAS), Measurement Technology (HMS) and wiring diagrams.

Mandatory prerequisite T0041E • Vans • On-board Electrical Systems, System Networking, Instrumentation • e-Initial Test • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note Participants can test and refresh their knowledge using the CBT programs "W4756 • Passenger Cars, Trucks, Vans • CBTT • Test on Fundamentals of Networking • Go" and "Sensors in Motor Vehicles", "W4738 • Passenger Cars, Trucks, Vans • CBTT • Test on Sensors in Motor Vehicles • Part 1 • Go", "W4739 • Passenger Cars, Trucks, Vans • CBTT • Test on Sensors in Motor Vehicles • Part 2". This course is the basic training course for all prospective van system technicians.


Stand 12/2012 57



Title T0252F • Vans • Retrofits, Attachments and Conversions, SCN coding • Run



Objectives The participant can > Carry out retrofits and conversions with the aid of SCN coding > Describe the work procedure for retrofits and conversions > Name the special considerations when activating or deactivating functions > Identify the control units affected by retrofitting and carry out the parameterization required in the networking > Name the special considerations to be observed during retrofitting (mechanical components, legal requirements, body/equipment mounting directives, etc.)

Contents > Retrofits/conversions > Parameterization of practical examples > SCN online/off-line > Planning and execution of retrofitting/conversions with corresponding software adaptation

Optional prerequisite The participant has good knowledge of the Vito/Viano and Sprinter BR 906. He/she is proficient in the use of the Workshop Information System (WIS) and Diagnosis Assistance System (DAS).



Stand 12/2012 58



Title T0068E • Vans • Parameterizable Special Module (PSM) • e-Training • Run



Objectives The participant meets the prerequisites for the face-to-face training

Contents > Special features of engine functions > Logic functions > Pinout diagram > PWM functions > Protection, potentials and functions of the inputs and outputs > e-Final Test


Note This e-Training is a prerequisite for participation in training course "T0254F• Vans • Parameterizable Special Module (PSM), Vito/Viano (BM 639), Sprinter (BM 906) • Run" and for participation in training course "T0253F • Vans • Practice-Oriented Supplementary Training on the Parameterizable Special Module (PSM) • Sprinter (BM 906) and Vito, Viano • Run".

Duration 1,0 hours

Stand 12/2012 59



Title T0254F • Vans • Parameterizable Special Module (PSM), Vito/Viano (BM 639), Sprinter (BM 906) • Run



Objectives The participant can: > Describe the design and function of the parameterizable special module and its integration in the on-board electrical system > Parametrize the special module as specified by the customer order, under consideration of safety-relevant aspects, and > Perform specific diagnoses

Contents > Design and function of the parameterizable special module > Standard coding, e.g. retarder, rpm control, recreational vehicles, Kerstner refrigerated vehicles and taxis > Planning and implementation of freely selectable parameters > Combined parameterization consisting of logic functions such as timer, threshold switch, counter, flip-flop, hysteresis block and logic block > Practice-oriented parameterization exercises using the service literature > Power take-offs > Engine functions, such as constant/variable working speed control, external engine start/stop > Notes on the body manufacturer CAN > Notes on product liability

Optional prerequisite The participant is conversant with the operation and handling of the measuring and diagnostic equipment.

Mandatory prerequisite T0068E • Vans • Parameterizable Special Module (PSM) • e-Training • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 60



Title T0253F • Vans • Practice-Oriented Supplementary Training on the Parameterizable Special Module (PSM) • Sprinter (BR 906) and Vito, Viano • Run



Objectives The participant can > Refresh and deepen the knowledge gained from previous PSM training courses > Supplement what has been learned with specific practical work > Scope out solutions by examining the parameterization cases brought to the course > Learn from the experience of other participants

Contents > Refresh and deepen knowledge about the PSM > Work through the case studies brought to the course > Tips and tricks > Exchange of experience

Mandatory prerequisite T0068E • Vans • Parameterizable Special Module (PSM) • e-Training • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note Participants in this training course must possess a fair amount of PSM experience.


Stand 12/2012 61



Title T0788F • Passenger Cars • Wiring Harness Repair • Go


Target group System Technician Comfort and Safety

Objectives The participant can: > Analyze wiring harness damage and determine the required repair method > Search for necessary information in EPC and WIS > Perform common wiring harness repairs with the tools

Contents > Damage diagnosis and repair procedure for wiring harnesses > Working with electrical wiring diagrams and figures in WIS and EPC > Identifying part numbers in EPC and WIS > Notes for qualified queries in the TIPS case module > Using the repair tools > Performing practical repairs

Optional prerequisite Participants can test and refresh their knowledge using the e-Training "T0445E • Passenger Cars • Fundamentals of SDconnect with On-Board Electrical and Bus Systems • e-Training • Go".



Stand 12/2012 62



Title T0194F • Truck FUSO • Canter • Electrical/Electronic Systems and On-Board Electrical System for Operations with Mercedes-Benz Diagnostic System (Star Diagnosis) • Run



Objectives The participant can: > Name the basic electrical variables and their relationship to one another (Ohm's law) > Independently conduct measurements on the vehicle with the aid of the workshop literature and a multimeter > Apply the latest service literature in a targeted manner for maintenance, diagnosis and repair > Carry out test, adjustment and repair work using digital multimeters, Star Diagnosis, including the HMS Measurement Technology, oscilloscopes and the Diagnosis Assistance System (DAS) on electrical systems in the Canter and on components, sensors and actuators > Independently implement the regular updates according to requirements > Independently plan targeted diagnostic steps for the FUSO Canter > Initiate/carry out appropriate remedial measures

Contents > Basic electrical variables > Ohm's law > Electricity hazards > Circuit types and their properties > Testing electrical components > Control and regulation > Oscilloscope > ECU parameterization > Proper testing of networking > User interface and fundamentals of the Star Diagnosis software programs > Update process and procedures, installation options > Efficient use of Star Diagnosis and the DAS and HMS 990 programs > Strategies for diagnosing electrical and electronic systems > Practical work on guided diagnosis based on the diagnosis model

Optional prerequisite The participant has basic knowledge of electrical systems.



Stand 12/2012 63



Title T0195F • Truck FUSO • Canter • Electrical systems/electronics and on-board electrical system for companies with the Multi Use Tester (MUT 3) diagnostic system. • Run



Objectives The participant can: > Name the basic electrical variables and their relationship to one another (Ohm's law) > Independently conduct measurements on the vehicle with the aid of the workshop literature and a multimeter > Apply the latest service literature in a targeted manner for maintenance, diagnosis and repair > Carry out test, adjustment and repair work using digital multimeters, MUT 3 and oscilloscope on electrical systems in the Canter and on components, sensors and actuators > Independently implement the regular updates according to requirements > Independently plan targeted diagnostic steps for the Canter > Initiate and carry out appropriate remedial measures

Contents > Basic electrical variables > Ohm's law > Electricity hazards > Circuit types and their properties > Testing electrical components > Control and regulation > Oscilloscope > ECU parameterization > Proper testing of networking > User interface and fundamentals of the MUT 3 software programs > Update process and procedures, installation options > Efficient use of MUT 3 and the MUT III programs > Strategies for diagnosing electrical and electronic systems > Practical work for a guided diagnosis based on the diagnosis model

Optional prerequisite The participant has basic knowledge of electrical systems.



Stand 12/2012 64



Title T0244F • Trucks • On-board Electrical Systems, System Networking, Instrumentation • Actros, Axor, Atego • Run



Objectives The participant can: > Describe the design of on-board electrical systems, the CAN technology used and the related basic functions in the Actros (BR 93x), Axor2 and Atego2 > Describe the functions and interactions of the various subsystems, including their sensors and actuators, and conduct diagnostic operations on them > Describe the design and function of current instruments and parameterize them > Connect accessories correctly to the new on-board electrical system

Contents > On-board electrical system architecture and CAN technology in the Actros (BR 93x), Axor2 and Atego2 truck model series > Strategies and practical procedures to follow when diagnosing complex electrical and electronic systems > By means of fault simulation and appropriate diagnostic operations, familiarization with the interplay and typical interactions of the various subsystems through practical work > Work through current topics and diagnostic cases

Optional prerequisite The participant has completed the CBT programs "Controller Area Network (Passenger Cars and Commercial Vehicles) Part 1 - Fundamentals" (order no. 1290 4716) and "Actros Network - Parts 1-2" (order no. 1290 4330/ 31). In addition to this, he/she has very good knowledge about electrical and electronic systems and has attended the training course "T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go". The participant is proficient in the use of Star Diagnosis, including HMS 990.


Note Participants can test and refresh their knowledge using the CBT program "Wiring Diagrams" Parts 1-3 (order no. 1290 4722/ 23 and 1290 4312). The content of this training is directed at system/repair technicians with little experience in on-board electrical systems.


Stand 12/2012 65



Title T0418F • Trucks • On-board Electrical Systems, System Networking, Instrumentation • The New Actros (BR 96x) • Run



Objectives The participant can: > Describe the design of on-board electrical systems, the integrated bus systems and the basic functions of each in the new Actros (BR 96x) for long-distance haulage > Describe the functions and interaction between the different subsystems and perform diagnosis work on these components > Describe the design and function of the current instrumentation > Connect accessories correctly to the new on-board electrical system

Contents > On-board electrical system architecture and bus systems in the new Actros (BR 96x) for long-distance haulage > Strategies and practical procedures to follow when diagnosing complex electrical and electronic systems > By means of fault simulation and appropriate diagnostic operations, familiarization with the interplay and typical interactions of the various subsystems through practical work > Work through current topics and diagnostic cases

Optional prerequisite The participant has worked through e-Training "T0095E • Trucks • The New Actros in Long-Distance Haulage • e-Training • Go", and the CBT programs "Controller Area Network (Passenger Cars and Commercial Vehicles) Part 1 - Fundamentals" (order no. 1290 4716) and "Actros Networking" Parts 1-2 (1290 4330/ 31). He/she further possesses excellent knowledge of electrical and electronic systems. The participant is proficient in the use of Star Diagnosis, including HMS 990.


Note Participants can test and refresh their knowledge using the CBT program "Wiring Diagrams" Parts 1-3 (order no. 1290 4722/ 23 and 1290 4312). The content of this training is directed at repair technicians with little experience in on-board electrical systems.


Stand 12/2012 66



Title T0886F • Trucks • On-board electrical systems, system networking, instrumentation • New Actros (BR 96x) • Run



Objectives The participant can: > Describe the design of the on-board electrical system, the bus systems contained within and the respective base functions of the new Actros (BR 96x) and Antos > Describe the functions and interaction between the different subsystems and perform diagnosis work on these components > Describe the design and function of the current instrumentation > Connect accessories correctly to the new on-board electrical system

Contents > On-board electrical system and bus systems of the new Actros (BR 96x) and Antos > Strategies and practical procedures to follow when diagnosing complex electrical and electronic systems > By means of fault simulation and appropriate diagnostic operations, familiarization with the interplay and typical interactions of the various subsystems through practical work > Work through current topics and diagnostic cases

Optional prerequisite The participant has worked through e-Training "T0095E • Trucks • Long Distance Actros • e-Training • Go", and the CBT programs "Controller Area Network (Passenger Cars and Commercial Vehicles) - Fundamentals" Part 1 (order no. 1290 4716) and "Actros Networking" Parts 1-2 (1290 4330/ 31). He/she also possesses excellent knowledge of electrical and electronic systems. The participant is proficient in the use of Star Diagnosis, incl. HMS 990.


Note Participants can test and refresh their knowledge using the CBT program "Wiring Diagrams" Parts 1-3 (order no. 1290 4722/ 23 and 1290 4312). The content of this training is directed at repair technicians with little experience in on-board electrical systems.


Stand 12/2012 67



Title T0433F • Truck FUSO • On-board electrical system, system networking, retrofitting and jobs with the diagnostic unit • Canter TF • Run



Objectives The participant can: > Name the service portal options > Describe the design of the on-board electrical system > Assign specific performance data to the SSAM inputs and outputs. > Perform parameterization on control units > Recognize errors in the vehicle with the aid of a diagnostic unit > Operate the menus in the instrument cluster > Describe the way the immobilizer works > Teach in keys > Operate the air conditioning system and locate the components of the air conditioning system > Perform retrofitting (power take-off and trailer socket) > Apply information media and materials

Contents > Design of the on-board electrical system > Networking of the electrical system > Retrofitting work on the electrical part of - power take-off and - trailer socket > Practical jobs and troubleshooting with the diagnostic unit > Functions and display concept for the new Instrument > Modifications to the immobilizer (Immobilizer system)



Stand 12/2012 68


Department Workshop Management and Service Advisors

Title T0444F • Passenger Cars • Comfort and Telecommunication Systems and Accessories • Current Operation Issues for Service Advisors and Workshop Directors • Run


Target group Service Advisor

Objectives The participant: > Gains detailed knowledge of the operation and configuration of the comfort and telematics systems and of the currently available accessories > Is able to employ tips and tricks in the practical operation of the navigation, audio and video systems > Is able to analyze operating errors made by the customer and explain proper operation in a customer-friendly way > Explain the current systems to the customer and provide detailed instructions on how to operate them

Contents In this course, the participants practice operating the current range of comfort and telematics systems in response to real customer questions: > Lighting systems and climate control > Operation of telecommunication systems > Operation of current accessories > Learning procedures for telephones > Operation of the navigation systems > Operation of the current audio and video systems



Stand 12/2012 69



Title T0831E • Passenger Cars • 9-Speed Automatic Transmission (725.0) • AKUBIS® direct special • Final Test • Go


Target group Service Advisor, System Technician Powertrain

Objectives The participant can: > Describe the main innovations on the transmission > State the differences compared to the 7-speed automatic transmission

Contents > Design and function > Initial startup > Maintenance information > Transmission adaptation


Duration 1,0 hours

Stand 12/2012 70



Title T0790F • Vans • Sprinter Facelift for Service Advisors • Go



Objectives The participant can: > Operate the new systems in the vehicle and explain how they work > State arguments in favor of the new vehicle with respect to service > Describe the retrofits and accessories

Contents > Getting to know the facelifted Sprinter > Operation and design of new systems > Retrofits and accessories > Service argumentation

Mandatory prerequisite T0785E • Vans • Sprinter Facelift • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The participant will need Internet/intranet access (SabaWeb) for this test.


Stand 12/2012 71



Title T0827F • Trucks • New Atego and New Construction Site Vehicle • For Service Advi-sors • Go



Objectives The participant can: > Operate the new systems in the vehicles and explain how they work > State arguments in favor of the new vehicle with respect to service > Describe the retrofits and accessories

Contents > Introduction to the new vehicles > Operation and design of new systems > Retrofits and accessories > Service argumentation

Mandatory prerequisite T0108E • Trucks • New Atego • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.




Stand 12/2012 72


Department Diagnosis Engineering

Title T0396F • smart • Certified diagnostic technicians • Electrical system • Run


Target group Diagnosis Technician

Objectives The participant can: > Independently and efficiently perform reliable fault diagnosis based on a diagnostic strategy and the targeted use of diagnostic instruments > Perform diagnostic tests/procedures on the electrical/electronic vehicle systems on all smart® model series > Use the applications contained in the workshop processes

Contents > Performing diagnostic work with Star Diagnosis on the electrical/electronic vehicle systems on all smart® model series > Work on the vehicle with EPC and WIS/ASRA

Optional prerequisite Since the diagnostic technician training for smart® vehicles presumes prior knowledge of the relevant vehicles and systems, we recommend that participants attend the following training courses before starting this training series: T0389F, T0320F, T0500F, T0384F, T0385F and T0387F.

Mandatory prerequisite T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • Diagnosis Strategy 2 • Run T0395F • smart • Certified Diagnostic Technician • Initial Test • Go T0500F • smart • smart fortwo Introduction • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 73



Title T0397F • smart • Certified diagnostic technicians • Drivetrain and chassis • Run



Objectives The participant can: > Independently and efficiently perform reliable fault diagnosis based on a diagnostic strategy and the targeted use of diagnostic instruments > Perform diagnostic tests/procedures on the engine/chassis systems on all smart® model series > Use the applications contained in the workshop processes

Contents > Performing diagnostic work with Star Diagnosis on the engine/chassis components on all smart® model series > Work on the vehicle with EPC and WIS/ASRA

Optional prerequisite Since smart® diagnostic technician training requires the appropriate vehicle and system knowledge, we recommend visiting the following courses before starting training: T0500F, T0384F, T0385F, T0320F, T0389F, and T0387F.

Mandatory prerequisite T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • Diagnosis Strategy 2 • Run T0395F • smart • Certified Diagnostic Technician • Initial Test • Go T0396F • smart • Certified Diagnostic Technician • Electrical System • Run T0500F • smart • smart fortwo Introduction • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 74



Title T0398F • smart • Certified diagnostic technicians • Test • Run



Objectives > Assessment of theoretical and practical knowledge and skills > Comparison with the international standards

Contents Contents and performance according to examination regulations: > 2x 60 minutes theory > 2x 60 minutes practice > 15 minutes situation-based technical discussion

Optional prerequisite Since the diagnostic technician training for smart® vehicles presumes prior knowledge of the relevant vehicles and systems, we recommend that participants attend the following training courses before starting this training series: T0389F, T0320F, T0500F, T0384F, T0385F and T0387F.

Mandatory prerequisite T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • Diagnosis Strategy 2 • Run T0395F • smart • Certified Diagnostic Technician • Initial Test • Go T0396F • smart • Certified Diagnostic Technician • Electrical System • Run T0397F • smart • Certified Diagnostic Technician • Drivetrain and Chassis • Run T0500F • smart • smart fortwo Introduction • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 75



Title T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • Diagnosis Strategy 2 • Run



Objectives The participant can: > Develop a complex diagnosis strategy for all vehicle divisions based on the five-levels model and complaint analysis > Generate complaint-related orders > Develop a troubleshooting tree > Implement complex troubleshooting strategies > Prepare documentation that is in line with audit requirements

Contents > Complex diagnoses according to the levels model > Complaint analysis > Consolidating knowledge on the use of vehicle division-specific diagnostic aids (DAS,...) > Practical work/diagnosis based on fault symptoms and specified/actual values > Evaluating the on-board diagnosis > Fault diagnosis with stored and non-stored fault codes

Mandatory prerequisite T0003F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note One of the specified initial tests is to be considered a mandatory prerequisite. The training course is part of the qualification series to become a Certified Mercedes-Benz Diagnostic Technician.


Stand 12/2012 76



Title T0084E • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Electrical System • e-Training • Go



Objectives The participant can > Ask the customer questions that are pertinent to the complaint > Develop a strategy plan for resolving the customer complaint > Make use of the required information sources (workshop literature)

Contents > Networking > Access authorization > Central locking > Drive authorization > On-board electrical system in model series 212


Note This e-Training is the mandatory prerequisite for "T0025F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Electrical System • Run".

Duration 1,5 hours

Stand 12/2012 77



Title T0087E • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Chassis • e-Training • Go




Contents > AIRMATIC in model series 212 > Active Body Control in model series 221


Note This preliminary training is a mandatory prerequisite for "T0027F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run".

Duration 1,5 hours

Stand 12/2012 78



Title T0729F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • S-Class • Further Training • Fly



Objectives The participant can: > Perform all the steps necessary when making initial contact with the customer and the vehicle in a customer-friendly way > Determine whether the customer complaint is possibly due to incorrect operation or is indeed a feature of normal system operation > Apply complaint analysis to help in creating a logical and understandable work procedure > Recognize complaints involving more than one system and properly process them > Create practical documentation reflecting the scope of work involved > Work through the testing, adjustment and repair measures as required for the defined topics while observing the accident prevention regulations and manufacturer specifications

Contents > Market Launch of the S-Class (BR 222) > Updated content will be provided to operations in the invitation sent by e-mail

Mandatory prerequisite T0007F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Test • Go T0760F • Passenger Cars • Market Launch • S-Class (W/V222) • Product Technology - Operating Vehicle Systems • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.

Training Depth Fly Method Theorie 20%, Practice80%


Stand 12/2012 79



Title T0395F • smart • Certified Diagnostic Technician • Initial Test • Go



Objectives > smart® vehicle knowledge and skills of participants have been ascertained > An individualized qualification plan has been prepared > Participants and the operation are informed of the individual qualification path

Contents Theoretical test in the areas of: > Vehicle technology applying to all smart® model series > Communication methods and procedures > Work order preparation Practical test: > Diagnostic work on smart® vehicles > Correct usage of manufacturer's systems

Optional prerequisite Since smart® diagnostic technician training requires the appropriate vehicle and system knowledge, we recommend visiting the following courses before starting training: T0389F, T0320F, T0500F, T0501F, and T0503F.

Mandatory prerequisite T0500F • smart • smart fortwo Introduction • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 80



Title T0017F • Vans • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go



Objectives > Knowledge and skills of participants are ascertained > An individual qualification plan is prepared > Participants and the operation are informed of the individual qualification path

Contents Theoretical test: > Topics - electrical systems, drivetrain, chassis, communication, order writing and support systems Practical test: > Diagnostic work on comfort, drivetrain and chassis systems


Note The test is a part of the qualification series to become a Certified Mercedes-Benz Diagnostic Technician.


Stand 12/2012 81



Title T0018F • Vans • Mercedes-Benz Certified Diagnostic Technician • Electrical system • Run



Objectives The participant can: > Plan and efficiently perform troubleshooting on the current vehicle systems with the help of the levels model > Describe the fundamentals of the PSM and carry out basic parameterization

Contents > Networking in the Vito, Viano and Sprinter > Functions of SAM, electronic ignition switch and overhead control panel in the Vito, Viano and Sprinter > Turn signal control in the Vito, Viano and Sprinter > Tasks of the trailer connection unit in Vito, Viano > Development of signal paths > Fundamentals of the PSM in the Vito, Viano and Sprinter > Troubleshooting according to the levels model

Mandatory prerequisite T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • Diagnosis Strategy 2 • Run T0017F • Vans • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The training is a part of the qualification series for becoming a Certified Diagnostic Technician.


Stand 12/2012 82



Title T0019F • Vans • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run



Objectives The participant can > Plan and efficiently perform troubleshooting on the current vehicle systems with the help of the levels model > Explain the fundamentals of the drivetrain and initiate repairs

Contents > Drivetrain networking > Fuel circuit > Manual and automatic transmissions > Troubleshooting according to the levels model

Mandatory prerequisite T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • Diagnosis Strategy 2 • Run T0017F • Vans • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go T0018F • Vans • Mercedes-Benz Certified Diagnostic Technician • Electrical System • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.




Stand 12/2012 83



Title T0020F • Vans • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run



Objectives The participant can: > Plan and efficiently perform troubleshooting on the current van chassis systems with the help of the levels model > Explain the fundamentals of the chassis systems and initiate repairs

Contents > Troubleshooting and diagnosis on current suspension systems > ABS/ESP brake system in the Vito, Viano and Sprinter > Air suspension system in the Vito, Viano

Mandatory prerequisite T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • Diagnosis Strategy 2 • Run T0017F • Vans • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go T0018F • Vans • Mercedes-Benz Certified Diagnostic Technician • Electrical System • Run T0019F • Vans • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.




Stand 12/2012 84



Title T0021F • Vans • Mercedes-Benz Certified Diagnostic Technician • Test Preparation • Run



Objectives The participant can implement the test procedure.

Contents > Explanation of the test process > Explanation of the automotive diagnostic process > Troubleshooting according to the levels model > Consolidation of the contents of the following training courses: T0004F, T0005F, T0018F, T0019F and T0020F

Mandatory prerequisite T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • Diagnosis Strategy 2 • Run T0017F • Vans • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go T0018F • Vans • Mercedes-Benz Certified Diagnostic Technician • Electrical System • Run T0019F • Vans • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run T0020F • Vans • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 85



Title T0022F • Vans • Mercedes-Benz Certified Diagnostic Technician • Test • Go



Objectives > Assessment of theoretical and practical knowledge and skills > Comparison with the international standards

Contents > Contents and performance according to examination regulations > 2x 60 minutes theory > 2x 60 minutes practice > 15 minutes situation-based technical discussion

Optional prerequisite T0021F • Vans • Mercedes-Benz Certified Diagnostic Technicians • Test Preparation • Run

Mandatory prerequisite T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • Diagnosis Strategy 2 • Run T0017F • Vans • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go T0018F • Vans • Mercedes-Benz Certified Diagnostic Technician • Electrical System • Run T0019F • Vans • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run T0020F • Vans • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 86



Title T0023F • Vans • Mercedes-Benz Certified Diagnostic Technician • Further Training • Fly



Objectives The participant can plan and efficiently carry out troubleshooting on current vehicle systems with the aid of the levels model.

Contents > New Vito and Viano > Battery and alternator management > ECO start/stop function > Automatic transmission 722.9 > Current problem cases from all vehicle model series The latest content will be communicated to the diagnostic technician in a personal invitation letter.

Mandatory prerequisite T0022F • Vans • Mercedes-Benz Certified Diagnostic Technician • Test • Go T0426E • Vans • Citan • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note Preliminary training on the concerned model series is a mandatory precondition.


Stand 12/2012 87



Title T0011F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go



Objectives > Knowledge and skills of participants have been ascertained > An individualized qualification plan has been prepared > Participants and the operation are informed of the individual qualification path

Contents Theoretical test in the areas of: > Electrical system > Drivetrain > Chassis > Communication > Order writing > Assistance systems Practical test: > Diagnostic work on comfort, drivetrain and chassis systems


Note The test is a part of the qualification series to become a Certified Mercedes-Benz Diagnostic Technician.


Stand 12/2012 88



Title T0110E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical System • e-Training • Go




Contents Actros model series: > Networking > Seats > Lighting > On-board electrical system > FleetBoard > Drive authorization > Telematics > Air conditioning system


Note This e-Training is a mandatory prerequisite for "T0028F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical System • Run".

Duration 1,5 hours

Stand 12/2012 89



Title T0028F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical system • Run



Objectives The participant can: > Plan and efficiently perform troubleshooting on electrical/electronic vehicle systems with the help of the levels model and complaint analysis > Evaluate the current systems and initiate targeted diagnosis

Contents > Networking, seats, lighting, on-board electrical system, FleetBoard, drive authorization, telematics, air conditioner in the Actros model series > Troubleshooting according to complaint analysis and the levels model

Mandatory prerequisite T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • Diagnosis Strategy 2 • Run T0011F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go T0110E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical System • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 90



Title T0109E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • e-Training • Go



Objectives The participant can: > Ask the customer questions that are pertinent to the complaint > Develop a strategy plan for resolving the customer complaint > Make use of the required information sources (workshop literature)

Contents Actros model series > BlueTec® > Thermal management > Fuel circuit > Sensors > Actuators > Networking MR - FR > Engine and starter control


Note This e-Training is a mandatory prerequisite for "T0029F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run".

Duration 1,5 hours

Stand 12/2012 91



Title T0029F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run



Objectives The participant can: > Plan and efficiently carry out troubleshooting on the drivetrain with the aid of the levels model and complaint analysis > Evaluate the current systems and initiate targeted diagnosis

Contents > BlueTec® > Thermal management > Fuel circuit > Sensors > Actuators > Networking MR - FR > Engine control > Starter control in the Actros model series 93x > Troubleshooting according to complaint analysis and the levels model

Mandatory prerequisite T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • Diagnosis Strategy 2 • Run T0011F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go T0028F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical System • Run T0109E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 92



Title T0111E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • e-Training • Go



Objectives The participant can: > Ask the customer questions that are pertinent to the complaint > Develop a strategy plan for resolving the customer complaint > Make use of the required information sources (workshop literature)

Contents > Compressed-air brakes > Electronic Air-Process Unit (EAPU) > Telligent® Brake System (BS2) > Driving assistance systems > Level control > Steering gear


Note This e-Training is a mandatory prerequisite for "T0030F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run".

Duration 1,5 hours

Stand 12/2012 93



Title T0030F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run



Objectives The participant can: > Plan and efficiently carry out troubleshooting on the current suspension systems with the aid of the levels model and complaint analysis > Evaluate the current systems and initiate targeted diagnosis

Contents > Air brake system, electronic air processing unit (E-APU), Telligent® brake system (BS2), driving assistance systems, level control system, steering gear > Troubleshooting according to complaint analysis and levels model

Mandatory prerequisite T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • Diagnosis Strategy 2 • Run T0011F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go T0028F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical System • Run T0029F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run T0111E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 94



Title T0013F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Test Preparation • Run



Objectives The participant can implement the test procedure.

Contents > Explanation of the test process > Explanation of the automotive diagnostic process > Troubleshooting according to the levels model > Consolidation of the contents of the following training courses: T0004F, T0005F, T0012F, T0437F and T0438F

Mandatory prerequisite T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • Diagnosis Strategy 2 • Run T0011F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go T0028F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical System • Run T0029F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run T0030F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 95



Title T0014F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Test • Go



Objectives > Determination of theoretical and practical knowledge and skills > Comparison with international standards

Contents According to the examination regulations: > 2 x 70 minutes theory > 2 x 70 minutes practice > 15 minutes situation-specific technical discussion

Optional prerequisite T0013F • Trucks • Mercedes-Benz Certified Diagnostic Technicians • Test Preparation • Run

Mandatory prerequisite T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • Diagnosis Strategy 2 • Run T0011F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go T0028F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical System • Run T0029F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run T0030F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run T0109E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • e-Training • Go T0110E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical System • e-Training • Go T0111E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The test is a part of the qualification series for becoming a Certified Diagnostic Technician.


Stand 12/2012 96


Department Overall Vehicle

Title T0890E • Passenger Cars • System Technician • Knowledge Check • Go



Objectives > The participant's knowledge is determined for the competence areas. > An individual qualification plan is created for the competence area. > The participant and supervisor are informed of the individual qualification path.

Contents Theoretical test in the areas of: > General technical knowledge in overlapping competence areas such as diagnosis competence and on-board electrical systems and bus systems > General technical knowledge in special competence areas such as drive systems, suspension and driving assistance systems, comfort and safety systems as well as telecommunications systems


Duration 0 hours

Stand 12/2012 97



Title T0501F • smart • Soft Top Systems • Run



Objectives The participant can > Operate and maintain the soft top system on the A451 > Professionally perform a fault diagnosis > Perform necessary repairs

Contents > Function mode and operation of the A451 soft top system > Possible causes of faults > Remedies and repairs

Optional prerequisite "T0386F • smart • Technology smart Model Series • Go" prior to Dec. 31, 2011 or "T0500F • smart • Technology smart Entry fortwo • Go" as of Jan. 1, 2012 or has completed a technical apprenticeship in the field of motor vehicles at an authorized smart service operation.



Note This training course begins with an initial test and ends with a final test. The initial test must be passed in order to take the final test.


Stand 12/2012 98



Title T0389F • smart • Technology Star Diagnosis • Go



Objectives The participant can: > Name the components of Star Diagnosis and describe their functions > Identify a vehicle, perform a quick test and read out and erase the vehicle's fault memory > Describe what processes are required to operate Star Diagnosis in an authorized smart® service operation > List the components and fields of application of the HMS990 > Operate the HMS990 in conjunction with Star Diagnosis

Contents > Overview of all Star Diagnosis application programs (StarUtilities, DAS, HMS990) > Identify vehicle in DAS, perform a quick test, erase the fault memory > Processes related to Star Diagnosis, e.g. licenses, activating, updates, integrating SD into the dealer's IT network (WLAN) > TAN generator, basics of online SCN coding > Measurement Technology (HMS990) hardware and design, fields of application and use of the HMS990

Optional prerequisite Before the start of the seminar, the participant will have independently worked through the CBT on Star Diagnosis.


Note The content of this course corresponds to course "T0177F• Passenger Cars • Star Diagnosis • Level I • Go".


Stand 12/2012 99



Title T0502F • smart • Technology • New features and modifications • Fly



Objectives The participant can: > Put the latest new features/modifications in the technology and systems into practice > Talk about recent real-life cases and develop realistic solutions for everyday operations > Strengthen and develop his/her existing knowledge

Contents > Current vehicle technology > Current system technology > Current information, e.g. from information letters or press releases, and its importance for practical work > Real-world cases and technical questions from participants

Optional prerequisite Participation in "T0500F • smart • Entry smart fortwo (451) • Go" or completed motor vehicle training at an authorized smart service outlet.




Stand 12/2012 100



Title T0785E • Vans • Sprinter Facelift • e-Training • Go




Contents Description of the individual systems and an overview of the location, design and basic functions of the technical innovations, including: > Engines > Exhaust aftertreatment > Vehicle electrical components, on-board electrical system and networking > Comfort and safety systems > Telecommunications


Note This e-Training serves as preparation for training course "TxxxF • Vans • Sprinter Facelift • Go" and "TxxxF • Vans • Sprinter Facelift • Go".

Duration 0,8 hours

Stand 12/2012 101



Title T0791F • Vans • Sprinter Facelift • Go



Objectives The participant can: > Operate the new systems in the vehicle and explain how they work > Perform initial repair work on the new systems in accordance with the manufacturer's specifications > Perform the initial diagnostic steps required to repair the systems

Contents Procedures for repair work: > Functions of the new systems: drivetrain, comfort, safety and telecommunications > Operation of these systems > Maintenance and repair > Diagnosis > Special considerations for service

Mandatory prerequisite T0785E • Vans • Sprinter Facelift • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 102



Title T0234F • Trucks • Product Technology in Comfort Systems, On-Board Electrical System and Telematics • Run



Objectives The participant can: > Identify the causes of vehicle complaints in Actros, Axor and Atego vehicles through targeted customer interviews, vehicle checks and fault symptom descriptions, and prepare efficient diagnoses for the workshop > Read out the malfunctions/faults in the vehicle with the help of the on-board diagnosis system > Broadly describe the design and function of the vehicle network > Describe the design and function of the comfort systems and make adjustments > Describe the design and function of the telematics systems and operate the various devices > Introduce measures for rectification of vehicle complaints with the help of the technical workshop literature (WIS/TIPS) > Describe the new technical features/modifications in the new Actros, Axor2 and Atego2 > Name the current service measures and describe the required tasks

Contents > Design and function of the comfort systems in the Actros, Axor and Atego > Design and operation of the telematics systems in the Actros, Axor and Atego > Service reception and diagnostic process, as well as information transfer to the workshop > Design and function of the vehicle network > Notes and tips on special equipment and retrofits > New technical features/modifications and the latest service measures for the new Actros, Axor2, and Atego2 > Tips on design groups > Exchange of experience and example cases brought along by the participants

Optional prerequisite The participant is a service advisor and has basic knowledge of our truck product range.



Stand 12/2012 103



Title T0154F • Trucks • ECONIC Distribution and Waste Disposal Vehicle • Run



Objectives The participant can apply knowledge of the latest product, diagnostic and repair technologies while performing maintenance, test and repair work.

Contents > General product technology > Cab/equipment > Vehicle networking - PSM - Body manufacturer interfaces > Design, function, maintenance and checking of: - Hydrostatic cooling system - Folding door - Telligent® auxiliary steering (ZL) - Electropneumatic door control - Allison automatic transmission 3000/4000 GNE4 > Function test/bleeding the hydraulic system of the auxiliary steering [ZL] > Pneumatic brake system and Telligent® level control (NR) > Diagnosing and remedying minor malfunctions using the service literature and current diagnostic systems

Optional prerequisite The participant has successfully completed basic training course "T0146F • Trucks • Actros Road Vehicle • Go" or "T0139F • Trucks • Axor2 Road Vehicle • Go" or has equivalent knowledge.



Stand 12/2012 104


Department Drive Train

Title T0758F • Vans • New Features, Modifications and Exchange of Experience • Sprinter, Vito, Viano and Citan • Fly



Objectives The participant can: > Understand current complaints and describe solutions > State the new features and modifications for model year 2013 > Contribute current topics from the workshop

Contents > Current complaints (drivetrain and chassis) > New features and modifications in model year 2013 > Modifications in diagnosis > Exchange of experience for the vehicles: Sprinter, Vito, Viano and Citan



Stand 12/2012 105



Title T0147F • Trucks • Product Technology for Service Advisors • Run



Objectives The participant can: > Read out the malfunctions/faults in the vehicle with the help of the on-board diagnosis system > Broadly describe the design and function of vehicle networking > Broadly describe the design and function of the drivetrain, chassis and driving assistance systems > Describe the design and function of the maintenance system and make adjustments > Introduce measures for rectification of vehicle complaints with the help of the technical workshop literature > Describe new technical features/modifications in the current truck model series

Contents > Design and function of the vehicle network > Design and function of engine and transmission management > Design and function of level control and the brake system > Design and function of driving assistance systems > Service-relevant parameters in the maintenance system > Working with technical workshop literature > New technical features and modifications

Optional prerequisite The participant is a service advisor. He/she has completed basic training course "T0146F • Trucks • Actros Road Vehicle • Go" or "T0139F • Trucks • Axor2 Road Vehicle • Go" or has equivalent knowledge.


Note The participant is a service advisor and has basic knowledge of the Mercedes-Benz truck product range.


Stand 12/2012 106



Title T0103E • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Systems in Motor Vehicles – Awareness • e-Training • Go



Objectives The participant can: > Discuss the details of hybrid concepts and electric vehicles at Daimler AG > Figure out the requirements and effects for his/her service duties > Describe the first measures to take when working on hybrid and electric vehicles

Contents Procedure for basic operations on hybrid and electric vehicles: > Comparison of the main hybrid and electric concepts at Daimler AG > Overview of the high-voltage components in the vehicle > Safety information: Effects of electricity on the human body > Repair operations and their effects on hybrid and electric vehicles


Note This e-Training is the preparation for the high-voltage qualification for motor vehicles with high-voltage systems.

Duration 1,5 hours

Stand 12/2012 107



Title T0001F • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Qualification for Motor Vehicles • Go



Objectives The participant: > Can confidently and safely work on high-voltage systems in accordance with Trade Association Ordinance BGV A3 and VDE 0105/ECE R105 > Is familiar with the high-voltage concepts and the technical background of the high-voltage components > Can explain the technical responsibility and the legal background > Can describe the power disconnect procedure > Is familiar with the required safety precautions to protect against electric shock and arc faults > Is familiar with the necessary first aid measures

Contents Laws and regulations related to work on high-voltage motor vehicles > Safety information > Effects of electricity on the human body > High-voltage sections and high-voltage safety precautions > Procedure for working on high-voltage vehicles > First aid measures, rescue chain

Mandatory prerequisite T0103E • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Systems in Motor Vehicles – Awareness • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The following prerequisites are defined by the Trade Association for qualification as a "Specialist for intrinsically safe high-voltage series production vehicles": - Automotive mechanic, electrician, mechatronics engineer (with start of vocational training after 1973) - Automotive foreperson ("master") for mechanical, electrical, mechatronic systems (master's examination taken after 1973) - Automotive service technician with certification received after 1973 - Graduate engineer, bachelor's degree, master's degree, or state-certified technician for electrical engineering - Automotive body mechanic, vehicle construction mechanic (with start of vocational training after 2002) - Automotive body mechanic foreperson, vehicle construction mechanic foreperson (with master's examination taken after 2002) IMPORTANT! Persons with electronic implants (e.g. pacemakers) are not permitted to work on high-voltage systems. They may not do any practical work on the HV system during training and are not HV-certified after the conclusion of training.

Stand 12/2012 108


Stand 12/2012 109



Title T0367F • Passenger Cars • Qualification Program for Drivetrain System Technicians



Objectives The participant will be qualified as a Drivetrain System Technician. The participant receives a certificate following completion of the qualification program.

Contents The Qualification Program for Drivetrain System Technicians consists of individual training courses. The qualification program begins with the initial test (T0678E). This exam is an online test designed to assess theoretical knowledge in the fields of gasoline and diesel engines, automatic and manual transmissions and all-wheel drive systems. Following the initial test you will receive a recommendation on which training course(s) you should book. The qualification program consists of the following training courses: Engine > T0081E • Passenger Cars • Current CDI Engines • e-Training • Go > T0324F • Passenger Cars • Current CDI Engines • Run > T0477F • Passenger Cars • Diagnoses of Diesel Engines • Fly > T0080E • Passenger Cars • Current Gasoline Engines • e-Training • Go (valid until March, 31 2013) > T0473F • Passenger Cars • Current Gasoline Engines • M271EVO and M272DE • Run (valid until March 31,.2013) > T0841E • Passenger Cars • 6-/8-Cylinder Gasoline Engines M276 and M278 • e-Training • Go (valid from April 1, 2013) > T0xxxF • Passenger Cars • 6-/8-Cylinder Gasoline Engines M276 and M278 • Run (valid from April 1, 2013) > T0xxxE • Passenger Cars • 4-Cylinder Gasoline Engines M276 and M278 • e-Training • Go (valid from July 1, 2013) > T0769F • Passenger Cars • 4-Cylinder Gasoline Engines M270 and M274 • Run (valid from July 1, 2013) > T0xxxF • Passenger Cars • Diagnosis of 4-/6-Cylinder Gasoline Engines M270 and M276 • Fly (valid from June 1, 2013) Transmissions > T0035E • Passenger Cars • 5/7-Speed Automatic Transmission (722.6 NAT / 722.9 NAT2) • e-Initial Test • Run > T0338F • Passenger Cars • 5/7-Speed Automatic Transmission (722.6 NAT / 722.9 NAT2) • Diagnosis, Repair • Run > T0039E • Passenger Cars • Manual Transmission • e-Initial Test • Run > T0346F • Passenger Cars • Manual Transmission • Diagnosis, Repair • Run (valid until June 30, 2013) > T0782F • Passenger Cars • Manual Transmission • Diagnosis, Repair • Run (valid until June 01, 2013)) All-wheel drive

Stand 12/2012 110

> T0077E • Passenger Cars • All-Wheel Drive Systems • e-Initial Test • Go > T0345F • Passenger Cars • All-Wheel Drive Systems • Diagnosis, Repair • Run Once you can demonstrate that you have attained all required qualifications, you will receive your certificate as a Qualified Drivetrain System Technician.

Optional prerequisite Before signing up for the qualification program, you should have good knowledge of systematic troubleshooting procedures and of the workshop systems, including Star Diagnosis. Good knowledge of the on-board electrical system and vehicle networking is also required. You can obtain or refresh this knowledge by attending the following training courses: > T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go > T0445E • Fundamentals of SDconnect with On-Board Electrical System and Bus Systems • e-Test > T0514F • Passenger Cars • On-Board Electrical and Bus Systems • Run > P0022F • VeDoc with Read Function • Go > T0178F • Passenger Cars • Star Diagnosis • Level II • Run > T0103E • Passenger Cars, Trucks, Vans, smart, Mitsubishi • High-Voltage Systems in Motor Vehicles – Awareness • Go > T0001F• Passenger Cars, Trucks, Vans, smart, Mitsubishi • High-Voltage Qualification for Motor Vehicles • Go > P0019F • WIS/ASRA 3 for Workshop Specialists • Go

Training Depth Method Theorie 100%


Stand 12/2012 111



Title T0503F • smart • smart fortwo • Drivetrain • Run



Objectives The participant can: > Indicate system relationships using automatic logic diagrams > Perform diagnosis on the traction management system and carry out corrective actions > Define test procedures according to the connected systems > Test sensors and actuators with multimeter and oscilloscope

Contents > Gasoline injection system > CDI injection system > Clutch and transmission control > Diagnosis of engine, transmission and clutch management



Note Training begins with an initial test and ends with a final test. The initial test must be passed in order to take the final test.


Stand 12/2012 112



Title T0840F • smart • smart fortwo electric drive • Go



Objectives The participant can: > State the differences in the smart electric drive compared to the conventional drivetrain > Describe the function of the control and display concept > Describe the basic functions of the drivetrain components > Remove the voltage from the smart electric drive > Describe the maintenance work scopes

Contents > Design and function of the smart electric drive drivetrain > Control and display concept > Maintenance and repair work and first diagnostic steps > Removing voltage from vehicle > Presentation of special tools for the smart electric drive

Mandatory prerequisite T0001F • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Qualification for Motor Vehicles • Go T0481E • smart • Market Launch of the smart fortwo electric drive • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 113



Title T0477F • Passenger Cars • Diagnosis of Diesel Engines • Fly



Objectives The participant can > Professionally accept a workshop order and check its contents regarding the complaint > Create checklists to document and properly work through the individual steps/complaints > Carry out difficult and complex diagnoses using the latest diagnostic tools > Carry out a structured diagnosis > Independently carry out complex, technically correct repair work using all work aids > Carry out an independent, final check of his/her repair work to ensure overall success

Contents The contents encompass practical and group work on: > Strategic approaches following the five-level model for diagnosis > Complex testing and diagnostic work on the engine system > Multi-system diagnosis > Effects of faults and their diagnosis, analysis and proper repair > Targeted use of the service literature (WIS, Xentry/DAS,TIPS, STI) and workshop test equipment (special tools)

Mandatory prerequisite T0081E • Passenger Cars • Current CDI Engines • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The participant is qualified as a Drivetrain System Technician or Diagnostic Technician.


Stand 12/2012 114



Title T0832F • Passenger Cars • Diesel Engine • 4-Cylinder OM607 • Run



Objectives The participant can: > Carry out testing and adjustment operations > Carry out diagnostic operations > Initiate required remedial actions > Carry out professional repair

Contents The contents encompass practical and group work on design and function > Mechanical Engine Components > Sensors and actuators in the subsystems > Networking of the control units and on-board diagnosis > Exhaust concept/exhaust treatment > Testing of the injection systems and the peripheral systems > Use of service literature and workshop test equipment > Diagnostic work with effects and remedies > Key engine features compared to other diesel engines

Mandatory prerequisite T0493E • Passenger Cars • Engine OM607 in the New A-Class (BR 176) • e-Training • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 115



Title T0493E • Passenger Cars • Engines • OM607 in the new A-Class (W176) • e-Training • Run



Objectives The participant can: > Describe the design, the function and the peripherals of engine OM270 > Name the fundamental differences from other engines > Explain the manner in which the peripheral systems function > Name the service-relevant work procedures

Contents Design and function of the OM607 engine


Note The questions in the final test for the e-Training serve to check the knowledge gained during the course.

Duration 1,0 hours

Stand 12/2012 116



Title T0874E • Passenger Cars • Diesel Engines • OM607 in the New A-Class Model Series 176 • e-Training • Run



Objectives The participant can: > Describe the design, the function and the peripherals of engine OM607 > Name the fundamental differences from other engines > Explain the manner in which the peripheral systems function > Name the service-relevant work procedures

Contents Design and function of the OM607 engine


Note The questions in the final test for the e-Training serve to check the knowledge gained during the course. The e-Training was a mandatory BER course in 2012, with the training code T0493E. Successful completion of the e-Training with the previous training code T0493E will also be accepted in 2013.

Duration 1,0 hours

Stand 12/2012 117



Title T0474F • Passenger Cars • Engine OM607 in the New A-Class (W176) • Run




Contents The contents encompass practical and group work on design and function > Mechanical engine components > Sensors and actuators in the subsystems > Networking of the control units and on-board diagnosis > Exhaust concept/exhaust treatment > Testing of the injection systems and the peripheral systems > Use of service literature and workshop test equipment > Diagnostic work with effects and remedies > Key engine features compared to other diesel engines

Mandatory prerequisite T0493E • Passenger Cars • Engine OM607 in the New A-Class (BR 176) • e-Training • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 118



Title T0873E • Passenger Cars • 4-Cylinder Gasoline Engines • M270 and M274 • e-Training • Go



Objectives The participant can: > Describe the design, the function and the peripheral equipment on engines M270 and M274 > Name the fundamental differences from previous engines > Explain the manner in which the peripheral systems function > Name the service-relevant work procedures

Contents Design and Function of Engines M270 and M274.


Duration 1,0 hours

Stand 12/2012 119



Title T0769F • Passenger Cars • Gasoline Engine • 4-Cylinder M270 and M274 • Run



Objectives The participant can: > Professionally accept a workshop order and check its contents regarding the complaint > Create checklists to document and properly work through the individual steps/complaints > Carry out difficult and complex diagnoses using the latest diagnostic tools > Carry out a structured diagnosis > Independently carry out complex, technically correct repair work using all work aids > Carry out an independent, final check of his/her repair work to ensure overall success

Contents Practical and group work on > Strategic approaches applying the five-level model for diagnosis, with emphasis on the M270/M274 > Complex testing and diagnostic work on the engine system > Multi-system diagnosis > Effects of faults and their diagnosis, analysis and proper repair > Targeted use of the service literature (WIS, Xentry/DAS,TIPS, STI) and workshop test equipment (special tools)

Mandatory prerequisite T0873E • Passenger Cars • 4-Cylinder Gasoline Engines • M270 and M274 • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 120



Title T0106E • Passenger Cars • Engines • M270 the new B-Class (BR 246) • e-Training • Run



Objectives The participant can: > Describe the design, the function and the peripherals of engine M270 > Name the fundamental differences from previous engines > Explain the manner in which the peripheral systems function > Name the service-relevant work procedures

Contents Design and function of the M270 engine


Note The questions in the associated final test serve to check the knowledge gained during the course.

Duration 1,5 hours

Stand 12/2012 121



Title T0841E • Passenger Cars • 6-/8-Cylinder Gasoline Engines M276 and M278 • e-Training • Go



Objectives The participant is familiar with: > The mechanical design of the engines and the peripherals > The most important differences compared with the previous V engines M272 and M273 > The manner in which the peripheral systems function

Contents Basic and system knowledge regarding: > Mechanical design of engines and peripherals > Fuel system (high and low-pressure) > Mixture formation > Ignition system > Combustion system > Chain drive > Exhaust systems > Engine control unit > M278 turbocharger


Note It was necessary to change the training code of the former e-Training (T0082E) to the new training code for this e-Training for technical reasons. Participants can test their level of knowledge using the CBT programs "Engine Control System" (order no. 1290 4012 02, 1290 4013 02), "Direct Injection" (1290 4038 02) and "V Petrol Engines - Part 2" (1290 4063 02).

Duration 2,3 hours

Stand 12/2012 122



Title T0876F • Passenger Cars • 6/8 Cylinder Gasoline Engines • M276 and M278 • Run




Contents Practical and group work on: > Mechanical design of engines and peripherals > Fuel system (high and low-pressure) > Mixture formation > ME-SFI gasoline injection and ignition system > Combustion system > Chain drive > Camshaft adjustment > Exhaust concept/exhaust treatment > Ignition system > Air ducting > M278 turbocharger

Optional prerequisite Participants can test their level of knowledge using the CBT programs "Engine Control System" (order no. 1290 4012 02, 1290 4013 02), "Direct Injection" (1290 4038 02) and "V Petrol Engines - Part 2" (1290 4063 02).

Mandatory prerequisite T0841E • Passenger Cars • 6-/8-Cylinder Gasoline Engines • M276 and M278 • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 123



Title T0898F • Passenger Cars • Gasoline Engines • Diagnosis • Fly



Objectives The participant can: > Professionally accept a workshop order and check its contents regarding the complaint > Create checklists to document and properly work through the individual steps/complaints > Carry out difficult and complex diagnoses using the latest diagnostic tools > Carry out a structured diagnosis > Independently carry out complex, technically correct repair work using all work aids > Carry out an independent, final check of his/her repair work to ensure overall success

Contents The contents encompass practical and group work on: > Strategic approaches following the five-level model for diagnosis > Complex testing and diagnostic work on the engine system > Multi-system diagnosis > Effects of faults and their diagnosis, analysis and proper repair > Targeted use of the service literature (WIS, Xentry/DAS,TIPS, STI) and workshop test equipment (special tools)

Mandatory prerequisite T0873E • Passenger Cars • 4-Cylinder Gasoline Engines • M270 and M274 • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.




Stand 12/2012 124



Title T0773F • Passenger Cars • AMG Gasoline Engine • M133 • Run




Contents Practical and group work on the topics: > Mechanical design of engines and peripherals > Fuel system (high and low-pressure) > Mixture formation > ME-SFI gasoline injection and ignition system > Combustion system > Chain drive > Exhaust concept and exhaust treatment > Ignition system > Air ducting



Stand 12/2012 125



Title T0489F • Passenger Cars • Gasoline Engines • AMG with Engines M152, M157, M279 and Transmissions • Diagnosis • Fly



Objectives The participant can: > Perform diagnosis on the systems > Use diagnostic tools and the associated special tools > Initiate required remedial actions > Carry out professional repair

Contents Contents include practical work and group work related to the diagnosis procedure in regard to: > Performing testing and diagnostic work on the current AMG engines with the ME-SFI gasoline injection and ignition systems > Analyzing and remedying the effects of faults in gasoline injection and ignition systems and in peripheral systems > Targeted use of the service literature (WIS, Xentry/DAS,TIPS, STI) and workshop test equipment (special tools) > Current key topics

Mandatory prerequisite T0841E • Passenger Cars • 6-/8-Cylinder Gasoline Engines • M276 and M278 • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.




Stand 12/2012 126



Title T0351F • Passenger Cars • Drivetrain • AMG with Engines M156 and M159 • Diagno-sis • Fly



Objectives The participant can: > Perform diagnosis on the systems > Use diagnostic tools and the associated special tools > Initiate required remedial actions > Carry out professional repair

Contents Contents include practical work and group work related to the diagnosis procedure in regard to: > Performing test and diagnosis work on the current M156 AMG, M159 AMG, and M275 engines with ME gasoline injection and ignition systems > Analyzing and remedying the effects of faults in gasoline injection and ignition systems and in peripheral systems > Targeted use of the service literature (WIS, Xentry/DAS,TIPS, STI) and workshop test equipment (special tools) > Current key topics > New features/modifications in the AMG SLS




Stand 12/2012 127



Title T0781F • Passenger Cars • Gasoline and Diesel Engines • Exchange of Experience, New Features and Modifications • Fly



Objectives The participant can: > Develop a structured approach based on the presented customer complaints > Work with the group to find solutions and use the opportunity to effectively broaden specific diagnostic skills > State the new features and modifications in the gasoline and diesel engines, e.g. M276 DESLA, OM651 (variants) and M274

Contents The contents encompass practical and group work: > Consolidation of the knowledge obtained in the previous engine training courses > Analysis of current complaints such as engine running disturbances (gasoline/diesel) > Problem and case discussions plus development of solution strategies > New features and modifications in gasoline and diesel engines.


Note The participant is qualified as a Drivetrain System Technician or is a Certified Diagnostic Technician. The following items must be brought to the training course: At least two real cases of engine complaints (solved or unsolved) from daily workshop work. The case documentation should include at least: - Repair order with vehicle data and customer complaint - Vehicle history (vehicle file, VEGA, etc.) - Initial quick test log and fault freeze frame data - Initial evaluation of the workshop (customer interview) - Test steps performed, with test results - Image and sound documents as files (optional) Please also bring a keychain of your choice.


Stand 12/2012 128



Title T0776F • Passenger Cars • Gaseous fuel engine • M270 CNG • Run



Objectives The participant can: > Describe the differences between the gaseous fuel engines > Name the physical properties of compressed natural gas (CNG) and liquefied petroleum gas (LPG) > Describe the location, design and functions of the natural gas system components > Shut down the gas system for repairs and put it back into service > Perform the leak test on the natural gas system and interpret the results > Describe the differences between natural gas and liquefied petroleum gas systems > Perform basic diagnoses and testing/adjustment operations on natural gas systems and implement the appropriate remedial actions

Contents > Arrangement, design and function of the various natural gas system components > Differentiation between compressed natural gas (CNG) and liquefied petroleum gas (LPG) > Diagnosis of natural gas systems, including testing operations, shutting down and putting back into service > Leak testing > Workshop processes for handling gaseous fuel vehicles


Note The participant must present a certificate that verifies the qualification/competence required by work safety and accident prevention regulations. This training is conducted by Automotive Training & Consulting GmbH.


Stand 12/2012 129



Title T0887F • Passenger Cars • Gaseous Fuel Engine • M274 CNG • Run



Objectives The participant can: > Describe the differences to the other gas fuel engines > Name the physical properties of compressed natural gas (CNG) and liquefied petroleum gas (LPG) > Describe the location, design and functions of the natural gas system components > Shut down the gas system for repairs and put it back into service > Perform the leak test on the natural gas system and interpret the results > Describe the differences between natural gas and liquefied petroleum gas systems > Perform basic diagnoses and testing/adjustment operations on natural gas systems and implement the appropriate remedial actions

Contents > Location, design and function of the various natural gas system components > Differentiation between compressed natural gas (CNG) and liquefied petroleum gas (LPG) > Diagnosis of natural gas systems, including testing operations, shutting down and putting back into service > Leak testing > Workshop processes for handling gaseous fuel vehicles


Note The participant must present a certificate that verifies the qualification/competence required by work safety and accident prevention regulations. This training is conducted by Automotive Training & Consulting GmbH.


Stand 12/2012 130



Title T0078E • Passenger Cars • Drivetrain C197 • Dual Clutch Transmission • e-Training • Run



Objectives The participant can: > Describe the design of the dual clutch transmission > Understand how shift operations work > Name the hydraulic power shift and oil circuit > Name the electronic components

Contents > Design of the dual clutch transmission > Mechanical and hydraulic shift operations > Electronic components


Note Participants can test their level of knowledge using the CBT on "Dual Clutch Transmission".

Duration 1,5 hours

Stand 12/2012 131



Title T0035E • Passenger Cars • Automatic Transmissions • 5-/7-Speed (722.6 NAG/722.9 NAG2) • e-Initial test • Run



Objectives The participant can: > Check his/her level of knowledge > Specifically prepare for the training course > Prove his/her level of knowledge by passing the e-Initial Test

Contents e-Initial test on the basic functions of the automatic transmission


Note This e-Training entitles you to take part in training course "T0338F • Passenger Cars • 5/7-Speed Automatic Transmission (722.6 NAT / 722.9 NAT2) • Diagnosis, Repair • Run".

Duration 0 hours

Stand 12/2012 132



Title T0765E • Passenger Cars • Automatic Transmissions (722.9/724.0) • e-Training • Run



Objectives The participant can: > Describe the design of the automatic transmissions > Understand how shift operations work > Name the electronic components > Name the service-relevant work procedures

Contents Design and function of the automatic transmissions


Note The questions in the final test for the e-Training serve to check the knowledge gained during the course.

Duration 2,0 hours

Stand 12/2012 133



Title T0742F • Passenger Cars • 7G-TRONIC (722.9) • Diagnosis, Repair • Run



Objectives The participant can: > Describe the functions of the automatic transmission > Perform test, adjustment and repair work > Determine the wear of components and define their usability > Flash the control unit and perform SCN coding > Perform an initial startup on the DIRECT SELECT gearshift > Assess adaptation values

Contents > Design and function of the automatic transmission and DIRECT SELECT gearshift > System diagnosis and repair > Test, adjustment and repair work > Disassembling the transmission, establishing findings, assembly and adjustment > Flash the control unit > SCN coding

Mandatory prerequisite T0035E • Passenger Cars • Automatic Transmissions • 5-/7- Speed Automatic Transmission (722.6 NAG/722.9 NAG2) • e-Initial Test • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note Participants can check their knowledge using the CBT programs "Fundamentals of New Automatic Transmissions" Parts 1-3 (order no. 1290 4744 00, 1290 4745 00, 1290 4752 00). The training concludes with a final test.


Stand 12/2012 134



Title T0490F • Passenger Cars • 7G-TRONIC with HYBRID • E-Class (BR 212) • Diagnosis, Repair • Run



Objectives The participant can: > Describe the functions of the transmission > Perform test, adjustment and repair work > Determine the wear of components and define their usability

Contents > Design and function > System diagnosis and repair > Test, adjustment and repair work > Disassembling the transmission, determining condition, assembly and adjustment > Flash the control unit > SCN coding

Mandatory prerequisite T0001F • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Qualification for Motor Vehicles • Go T0103E • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Systems in Motor Vehicles – Awareness • e-Training • Go T0114F • Passenger Cars • Market Launch of the E-Class HYBRID (W212) with OM651 (ECE) • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note Please note: A separate HV product training course is a mandatory requirement for each vehicle model series with a hybrid drive. Specific work on the respective model series will be described and practiced in the course. Participation in the training course "T0114F • Passenger Cars • Market Launch of the E-Class HYBRID (W212) with OM651 (ECE) • Go" requires successful completion of the e-Training course "T0103E• Passenger Cars, Trucks, Vans, smart, FUSO • High-Voltage Systems in Motor Vehicles – Awareness • e-Training • Go" and the f-2-f course "T0001F • Passenger Cars, Trucks, Vans, smart, FUSO • High-Voltage Qualification for Motor Vehicles • Go". All prior high-voltage awareness training courses (e-Training courses PESHM-EL5026 or AHVSM-EL5118) and high-voltage qualifications (training courses PESH-FP105 or AHVS-AS004) from 2009, 2010 and 2011 will be recognized.


Stand 12/2012 135



Title T0831E • Passenger Cars • 9-Speed Automatic Transmission (725.0) • AKUBIS® direct special • Final Test • Go


Target group Service Advisor, System Technician Powertrain

Objectives The participant can: > Describe the main innovations on the transmission > State the differences compared to the 7-speed automatic transmission

Contents > Design and function > Initial startup > Maintenance information > Transmission adaptation


Duration 1,0 hours

Stand 12/2012 136



Title T0100E • Passenger Cars • Automatic Transmissions (724.0) in the new B-Class (Model Series 246) • e-Training • Run



Objectives The participant can: > Describe the design of the automatic transmission 724.0 > Understand how shift operations work > Name the hydraulic power shift and oil circuit > Name the electronic components > Name the service-relevant work procedures

Contents > Design and function of the automatic transmission (724.0) > Mechanical and hydraulic shift operations > Electronic components


Note The questions in the final test for the e-Training serve to check the knowledge gained during the course. Participants can check and refresh their knowledge using the CBT program "Fundamentals of Dual Clutch Transmissions" (order number 1290 4073).

Duration 1,5 hours

Stand 12/2012 137



Title T0834E • Passenger Cars • Automatic Transmission (724.0) of the B-Class (BR 246) • e-Training • Run



Objectives The participant can: > Describe the design of the automatic transmission 724.0 > Understand how shift operations work > Name the hydraulic power shift and oil circuit > Name the electronic components > Name the service-relevant work procedures

Contents > Design and function of the automatic transmission (724.0) > Mechanical and hydraulic shift operations > Electronic components


Note It was necessary to change the training code of the former e-Training (T0100E) to the new training code for this e-Training for technical reasons. The content of both e-Trainings are identical and unchanged. The questions in the final test for the e-Training serve to check the knowledge gained during the course. Participants can check and refresh their knowledge using the CBT program "Fundamentals of Dual Clutch Transmissions" (order number 1290 4073).

Duration 1,5 hours

Stand 12/2012 138



Title T0491F • Passenger Cars • Automatic Transmission (724.0-7G-DCT) in the New B-Class (BR 246) • Run



Objectives The participant can: > Describe the functions of the automatic front-end transmission > Perform test, adjustment and repair work > Determine the wear of components and define their usability > Flash the control unit and perform SCN coding

Contents > Design and function of the automatic transmission (724.0) > System diagnosis and repair > Test, adjustment and repair work > Disassembling the transmission, determining condition, assembly and adjustment > Flash the control unit > SCN coding

Mandatory prerequisite T0834E • Passenger Cars • Automatic Transmission (724.0) of the B-Class (BR 246) • e-Training • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The successful completion of the "T0100E• Passenger Cars • Automatic Transmission (724.0) of the new B-Class (BR 246) • e-Training • Run" is also recognized as a mandatory pre-condition for the training course T0491F.


Stand 12/2012 139



Title T0347F • Passenger Cars • Automatic and Manual Transmissions • Exchange of experi-ence • Fly



Objectives The participant can: > Describe the new features/modifications in the automatic and manual transmissions > Name current complaints and remedies > Carry out diagnostic steps and adaptation

Contents > Innovations/modifications to 5-gear automatic transmission (722.6), 7-speed automatic transmission (722.9) and continuously variable transmission CVT (722.8) > New features/modifications in the manual transmissions > Exchange of experience with notes on current complaints and remedies > Diagnosis on the transmission > Adaptation test drive


Note The participant has completed the training course "T0338F • Passenger cars • 5-/7-Speed Automatic Transmissions (722.6 NAG/ 722.9 NAG2 ) • Diagnosis, Repair • Run" and has a very good knowledge in the area of transmissions. The problem cases brought along by the participants are discussed during the training course.


Stand 12/2012 140



Title T0039E • Passenger Cars • Manual Transmissions • e-Test • Run



Objectives The participant can: > Check his/her level of knowledge > Effectively prepare for the face-to-face training course "T0346F • Passenger Cars • Manual Transmissions • Diagnosis, Repair • Run" (PFMG-PF111) > Prove his/her level of knowledge through a passed e-Test

Contents e-Test on the fundamentals of the manual transmission


Note This e-Test is a mandatory prerequisite for face-to-face training "T0346F • Passenger Cars • Manual Transmissions • Diagnosis, Repair • Run". Participants can also check their knowledge using the CBT programs "Automated Manual Transmission" Parts 1-2 (order no. 1290 4732, 1290 4733).

Duration 0 hours

Stand 12/2012 141



Title T0764E • Passenger Cars • Manual Transmissions • e-Training • Run



Objectives The participant can: > Describe the design of manual transmissions > Understand how manual transmissions work > Name the electronic components > Name the service-relevant work procedures

Contents > Design and function of the manual transmissions > Electronic components


Duration 2,0 hours

Stand 12/2012 142



Title T0782F • Passenger Cars • Manual Transmissions • Diagnosis, Repair • Run



Objectives The participant can: > Describe the functions of manual transmissions > Perform test, adjustment and repair work with system diagnosis > Determine the wear of components and define their usability > Perform diagnosis work on the transmission > Adjust shift cables

Contents > Disassembling the manual transmission, establishing findings, and assembly and adjustment of the transmission > Design and function of the manual transmission > Partially disassembling the transmission, establishing findings, assembly and adjustment of transmission


Note Participants can check their knowledge using the CBT programs "Automated Manual Transmission" Parts 1-2 (order no. 1290 4732, 1290 4733). The training concludes with a final test.


Stand 12/2012 143



Title T0077E • Passenger Cars • All-Wheel Drive Systems • e-Test • Go



Objectives The participant can: > Check his/her level of knowledge > Specifically prepare for the training course > Prove his/her level of knowledge by passing the e-Initial Test

Contents Basic functions of all-wheel drive systems


Note This e-Test is required for participation in training course "T0345F • Passenger Cars • All-Wheel Drive Systems • Diagnosis, Repair • Run".

Duration 0 hours

Stand 12/2012 144



Title T0345F • Passenger Cars • All-Wheel Drive Systems • Diagnosis, Repair • Run



Objectives The participant can: > Describe the functions of the all-wheel drive systems > Explain the interaction of the ESP® and the all-wheel system > Perform test, adjustment and repair operations on the transfer case and differential at the front axle > Determine wear of components and their re-usability > Perform articulation angle measurements and adjustment operations on the drivetrain > Perform diagnosis on the all-wheel system

Contents > Design and function of system components > Interrelationships between the transfer case, differential and 4-ESP® subsystems > System diagnosis > Safety precautions when working on the all-wheel system

Mandatory prerequisite T0077E • Passenger Cars • All-wheel drive systems • e-Test • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note Participants can check their current level of knowledge using the CBT programs "Drive System Technology" Parts 1-4 (1290 4721, 1290 4008, 1290 4009, 1290 4016) and "Dynamic Handling Control Systems for Passenger Cars and Commercial Vehicles Parts 1-3" (1290 4023, 12904310, 1290 4726). The training concludes with a final test.


Stand 12/2012 145



Title T0683E • Vans • Qualification Program for Drivetrain System Technicians • Initial Test • Go



Objectives > The participant's knowledge is determined for the competence area. > An individual qualification plan is created for the competence area. > The participant and supervisor are informed of the individual qualification path.

Contents Theoretical test in the areas of: > CDI engines > Automatic transmissions > Manual transmissions


Note The test is part of the qualification program for Mercedes-Benz Drivetrain System Technicians.

Duration 0 hours

Stand 12/2012 146



Title T0170F • Vans • Gasoline Engines • Sprinter (BM 906), Vito/Viano (BM 639) • Run



Objectives The participant can: > Identify the components of the ignition and injection system > Explain the design and function of the current gasoline engines > Carry out targeted diagnostic, repair and adjustment operations > Name the special features of the mechanical engine components

Contents > Mechanical engine components > Ignition and injection system > Fuel circuit > Air intake > Exhaust aftertreatment > Adjustment, diagnosis and repair work > Interaction with other systems

Optional prerequisite The participant has basic knowledge of gasoline engines and wiring diagrams. He/she has completed training course "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go" and "P0019F • WIS/ASRA 3 for Workshop Specialists • Go" or has equivalent knowledge.



Stand 12/2012 147



Title T0043E • Vans • Common Rail Diesel Injection (CDI) • e-Initial Test • Run



Objectives The participant can prove that he/she fulfills the necessary basic prerequisites to participate in the face-to-face training course "T0174F • Vans • Common-Rail Diesel Injection (CDI) • Fly".

Contents Test questions from the specialist field of common rail diesel injection.


Note The e-Test is the prerequisite for participation in face-to-face training course "T0174F • Vans • Common Rail Diesel Injection (CDI) • Fly"

Duration 0 hours

Stand 12/2012 148



Title T0174F • Vans • Common Rail Diesel Injection (CDI) • Fly



Objectives The participant can > Actively participate in the experts' exchange of experience and obtain new approaches to solutions in diagnosis > Conduct targeted diagnosis on the engine and all peripheral systems (air intake, charging, exhaust gas recirculation, exhaust aftertreatment, glow system) > Make targeted use of the HMS > Evaluate oscilloscope images and assess measurement values > Open a Xentry TIPS case module with meaningful specifications

Contents > Exchange of Experience > Strategies and practical approach during diagnosis > Evaluation of actual and measurement values > Evaluation of fault freeze frame data > Use of service literature (WIS, TIPS, SI...) and workshop test equipment (HMS, DAS) > Interaction of air intake, charging, exhaust gas recirculation, exhaust aftertreatment > Legal specifications and measures for adhering to exhaust emissions standards > Practical work

Optional prerequisite The participant has extensive knowledge of CDI and has experience in diagnosing CDI engines. He/she is conversant with the operation and handling of the measuring and diagnostic equipment.

Mandatory prerequisite T0043E • Vans • Common Rail Diesel Injection (CDI) • e-Initial Test • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note In the training course we will conduct an exchange of experience session with you. For this, please bring along cases on the topic of van CDI engines that you have experienced in your workshop. It does not matter if these cases have already been handled or not. You will have the opportunity to present these cases during the training course. For this purpose, please bring along supplemental information such as: The repair order, fault symptom, complaint, fault code, fault freeze frame data, actual values, measured values (oscilloscope images, multimeter readings).


Stand 12/2012 149



Title T0042E • Vans • CDI 4-Cylinder Inline Engines OM646/OM651, 6-Cylinder V-Engine OM642 • e-Initial Test • Run



Objectives The participant proves that he meets the necessary basic functional requirements for participating in the face-to-face training course "T0164F • Vans • CDI 4-cylinder Inline Engines OM646/OM651, 6-cylinder V Engine OM642 • Sprinter (BR 906), Vito/Viano (BR 639) • Run".

Contents Test questions from the specialist fields of common rail direct injection, exhaust aftertreatment and exhaust treatment


Note The e-Initial Test is a prerequisite for participation in "T0164F • Vans • CDI 4-Cylinder Inline Engines OM646/OM651, 6-Cylinder V-Engine OM642 • Sprinter (BR 906), Vito/Viano (BR 639) • Run". The test is based on content from the Workshop and Information System (WIS) (light vans, vans).

Duration 0 hours

Stand 12/2012 150



Title T0164F • Vans • CDI 4-Cylinder Inline Engines OM646/OM651, 6-Cylinder V-Engine OM642 • Sprinter (BM 906), Vito/Viano (BM 639) • Run



Objectives The participant can: > Describe the essential differences between the mechanical engine components of the OM651 and those of predecessor models > Explain the design and basic function of the CDI system > Describe the differences between the CDI 3, CDI 4 and CDI-D systems > Describe the current design and function of the air intake, charging, exhaust gas recirculation and exhaust aftertreatment > Use and evaluate DAS test programs

Contents > Special features of the mechanical engine components > Injection systems with piezo injectors, solenoid injectors, Bosch and Delphi > Fuel circuit > Charging > Exhaust aftertreatment, diesel particulate filter > Air intake, exhaust gas recirculation > Testing and diagnostic work > Interaction of the injection system with the peripheral systems

Optional prerequisite Prior to the course, we recommend completing these CBT online programs: "T0645E • Passenger Cars, Trucks, Vans • CBT • Common Rail Direct Injection • Part 4 • e-Test • Go", "T0578E • Passenger Cars • CBT • New 4-Cylinder Diesel Engine OM651 • e-Test • Go". The participant has successfully completed training courses "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go", "T0180F• Trucks, Vans • Star Diagnosis • Level II • Run", "P0019F • MWAS • WIS/ASRA 3 for Workshop Specialists • Go", "T0165F • Vans • Vito/Viano (BM 639) • Go" and "T0169F • Vans • Sprinter (BM 906) • Go" or has equivalent knowledge.

Mandatory prerequisite T0042E • Vans • CDI 4-Cylinder Inline Engines OM646/OM651, 6-Cylinder V-Engine OM642 • e-Initial Test • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 151



Title T0428F • Vans • Peripheral Systems of Current CDI Engines • Run



Objectives The participant can: > Describe the design and function of the exhaust aftertreatment > Explain the basic function and the design of the air intake system for CDI engines > Describe the differences in the engine charging system > Use and evaluate DAS test programs > Evaluate measurements

Contents > Exhaust aftertreatment, diesel particulate filter > Air intake > Exhaust gas recirculation > Charging > Sensor systems and electrical components > Evaluation of measurement results > Battery management

Optional prerequisite The participant has basic knowledge about common rail direct injection systems, wiring diagrams, DAS and WIS. Prior to the course, we recommend completing these CBTs: "T0645E • Passenger Cars, Trucks, Vans • CBT • Common Rail Direct Injection • Part 4 • e-Test • Go", "T0578E • Passenger Cars • CBT • New 4-Cylinder Diesel Engine OM651 • e-Test • Go".



Stand 12/2012 152



Title T0270F • Vans • Sprinter • Natural Gas Technology (NGT) and Liquefied Gas Technolo-gy (LGT) • Run



Objectives The participant can > Describe the design of the new 4-cylinder gasoline engine (M271) in the NGT and LGT Sprinters > Describe the design of the gas system and its special features > Describe the different functions of the engine technology and gas system used in the NGT and LGT Sprinters > Perform diagnosis, test and repair work

Contents > Vehicle operation > Special features/differences from the conventional type of drives > Mechanical engine components > Installation location of engine management and gas system components > Design and function of engine management and the gas system > Adjustment, diagnosis and repair work on the engine and gas system

Mandatory prerequisite T0290F • Passenger Cars, Trucks, Vans • Gaseous Fuel Vehicles • Certificate of Competence • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The participant has completed basic training course "T0290F • Passenger Cars, Trucks, Vans • Gaseous Fuel Vehicles • Certificate of Competence • Go" or has an equivalent "Certification for Vehicles with Gas Drives". The corresponding certificate must be brought along to the training course. Participation is only possible if the certificate of competence is available at the beginning of the training course. The certificate cannot be submitted afterwards!


Stand 12/2012 153



Title T0182F • Vans • Automatic Transmissions • Sprinter (BR 906), Vito and Viano (BR 639) • Run



Objectives The participant can: > Identify the components of the automatic transmissions > Explain the operation, design and function of the automatic transmissions > Carry out targeted diagnostic, repair and adjustment operations

Contents > Operation of NAT1 and NAT2 automatic transmissions > Design and function of the automatic transmissions > Fault diagnosis and elimination of faults on the vehicle using the latest diagnostic systems > Disassembly of the automatic transmissions > Interaction of the transmissions with other systems


Note The participant has completed basic training course "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go" and basic training course "P0019F • WIS/ASRA 3 for Workshop Specialists • Go" or has equivalent knowledge.


Stand 12/2012 154



Title T0427F • Vans • Manual and Automatic Transmissions • Diagnosis, Adjustment Opera-tions and Exchange of Experience • Sprinter (BR 906) and Vito/Viano (BR 639) • Run



Objectives The participant can: > Describe the particularities of the mechanical transmission components in the TSG 360 and TSG 480 > Describe current new features and modifications in the field of manual and automatic transmissions > Detect faults in the electrical system > Prepare a fault diagnosis using practical examples > Evaluate damage profiles to perform targeted repair > Perform adjustment operations

Contents > Differences between the TSG 360 and TSG 480 manual transmissions > Diagnosis on the vehicle > Examining damaged parts > Testing electrical components > Adjustment operations on the manual and automatic transmissions > New features and modifications in manual and automatic transmissions > Exchange of experience

Optional prerequisite The participant has attended training courses "T0184F • Vans • Manual Transmissions TSG 360, TSG 480 and Axle Drive BM 741 • Run" and "T0182F • Vans • Automatic Transmissions • Sprinter (BR 906), Vito/Viano (BR 639) • Run".



Stand 12/2012 155



Title T0756F • Vans • Drivetrain OM607 and Manual Transmission • Citan • Run



Objectives The participant can: > Describe the main features of mechanical engine and transmission components > Explain the design and basic function of the CDI system > Describe the current design and function of the air intake, charging, exhaust gas recirculation and exhaust aftertreatment > Use and evaluate DAS test programs

Contents > Special considerations for mechanical engine and transmission components > Injection system > Fuel circuit > Charging > Exhaust aftertreatment, diesel particulate filter > Air intake, exhaust gas recirculation > Interaction of the injection system with the peripheral systems > Testing and diagnosis operations on the engine and transmission > Testing and adjustment operations on the engine and transmission

Optional prerequisite The participant has successfully completed training courses "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go", "T0180F • Trucks, Vans • Star Diagnosis • Level II • Run", "P0019F • MWAS • WIS/ASRA 3 for Workshop Specialists • Go","T0553E • Vans • City Van • Electrical System • e-Training • Go" or has equivalent knowledge.

Mandatory prerequisite T0426E • Vans • Citan • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 156



Title T0757F • Vans • Drivetrain M200.71 and Dual Clutch Transmission • Citan • Run



Objectives The participant can: > Describe the main features of mechanical engine and transmission components > Explain the design and basic function of the injection system > Describe the current design and function of the air intake, charging, exhaust gas recirculation and exhaust aftertreatment > Use and evaluate DAS test programs

Contents > Special considerations for mechanical engine and transmission components > Injection system > Fuel circuit > Charging > Exhaust aftertreatment > Air intake, exhaust gas recirculation > Interaction of the injection system with the peripheral systems > Testing and diagnosis operations on the engine and transmission > Testing and adjustment operations on the engine and transmission

Optional prerequisite The participant has successfully completed training courses "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go", "T0180F • Trucks, Vans • Star Diagnosis • Level II • Run", "P0019F • MWAS • WIS/ASRA 3 for Workshop Specialists • Go","T0553E • Vans • City Van • Electrical System • e-Training • Go" or has equivalent knowledge.

Mandatory prerequisite T0426E • Vans • Citan • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 157



Title T0882E • Vans • Qualification Program for Drivetrain System Technicians • Exit exam • Go




Contents Theoretical test in the areas of: > CDI engines > Automatic transmissions > Manual transmissions

Mandatory prerequisite T0683E • Vans • Qualification Program for Drivetrain System Technicians • Initial Test • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The test is part of the qualification program for Mercedes-Benz Drivetrain System Technicians.

Duration 0 hours

Stand 12/2012 158



Title T0184F • Vans • Manual Transmissions TSG 360, TSG 480 and Axle Drive BM 741 • Run



Objectives The participant can > Disassemble and assemble the transmissions and the rear axle > Inspect components and determine necessary repair scopes > Perform necessary test and adjustment operations

Contents > Design of transmissions TSG 360 and TSG 480 > Disassembly and assembly of transmissions and rear axle BM 741 > Fault diagnosis > Testing and adjustment work with the help of special tools and current service literature

Optional prerequisite The participant has completed basic training course "X0164F • WIS/ASRA for Parts Specialists • Module 2.1 • Go" or has equivalent knowledge.



Stand 12/2012 159



Title T0160F • Trucks • Qualification Program for Drivetrain System Technicians • Run



Objectives The participant qualifies as a Drivetrain System Technician. The participant receives a certificate following completion of the qualification program.

Contents The Qualification Program for Drivetrain System Technicians consists of individual training courses. The qualification program begins with the initial test. This is an online test designed to assess theoretical knowledge in the fields of exhaust aftertreatment, transmission control and Telligent® engine systems. Following the initial test you will receive a recommendation on which training course(s) you should book. The qualification program consists of the following training courses: > T0301F • Trucks • SCR Exhaust Aftertreatment System and NOx Monitoring • Run > T0086E • Trucks • Telligent® Engine Systems • Model Series 900, 457, 500 • e-Training • Go > T0294F • Trucks • Telligent® Engine Systems • Model Series 900, 457, 500 > T0085E • Trucks • Transmission Management • HPS, GS, AGS • e-Training • Go > T0269F • Trucks • Transmission Management • GS, EAS, Mercedes PowerShift • Run > T0271F • Trucks • Transmission Management • HPS, AGS • Run Once you can demonstrate that you have attained all required qualifications, you will receive your certificate as a Qualified Drivetrain System Technician.

Optional prerequisite Before signing up for the qualification program, you should have good knowledge of systematic troubleshooting procedures and of the workshop systems, including Star Diagnosis. Good knowledge of the on-board electrical system and vehicle networking is also required. You can obtain or refresh this knowledge by attending the following training courses: > T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go > P0019F • WIS/ASRA 3 for Workshop Specialists • Go > P0022F • VeDoc with Read Function • Go > T0180F • Trucks, Vans • Star Diagnosis Level II • Run > T0244F • Trucks • On-Board Electrical Systems, System Networking, Instrumentation • Run



Stand 12/2012 160



Title T0256F • Trucks • Parameterizable Special Module (PSM) • Run



Objectives The participant can: > Describe the application area and the tasks of the PSM (parameterizable special module) > Understand the basic design of the PSM > Describe the design and function of the parameterizable special module and its integration in the on-board electrical system in current truck models > Use functions described in the workshop literature > Manage PSM data records > Parameterize the special module as specified in the customer order and perform relevant diagnoses

Contents > Application area > Combinational logics in the PSM > Inputs and outputs on the PSM > Functions in the PSM > Control of complex power take-offs > Use of workshop literature > Managing PSM data records > Practice-oriented parameterization exercises using the service literature > Performing actual vehicle parameterizations via the PSM

Optional prerequisite The participant has successfully completed training courses "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go", "P0019F • WIS/ASRA 3 for Workshop Specialists • Go", "T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go" and "T0146F • Trucks • Actros Road Vehicle • Go" or has equivalent knowledge.



Stand 12/2012 161



Title T0046E • Trucks • SCR Exhaust Aftertreatment System and NOx Monitoring • e-Initial Test • Run



Objectives The participant can: > Check his/her level of knowledge regarding the SCR exhaust aftertreatment system and NOx monitoring > Specifically prepare for the training course "T0301F • Trucks • SCR Exhaust Aftertreatment System and NOx Monitoring • Run" > Prove his/her level of knowledge by passing the e-Initial Test

Contents Questions on the CBT program "SCR of BlueTec® Diesel Technology, Components and Functions" (Order no. 1290 4333 00)

Optional prerequisite The participant has a good basic knowledge of the mechanical engine components and engine control system.


Note The e-Test is a prerequisite for attending advanced training course "T0301F • Trucks • SCR Exhaust Aftertreatment System and NOx Monitoring • Run".

Duration 0 hours

Stand 12/2012 162



Title T0301F • Trucks • SCR Exhaust Aftertreatment System and NOx Monitoring • Run



Objectives The participant can > Describe the mode of operation of the selective catalytic reduction (SCR) exhaust aftertreatment system > Describe the mode of operation of NOx monitoring > Understand the design and function of the SCR exhaust aftertreatment system > Understand the design and function of the NOx monitoring system > Independently produce a diagnosis of the SCR system and NOx control > Carry out testing and adjustment operations

Contents > Emissions legislation > Design and function of the SCR exhaust aftertreatment system > Design and function of NOx monitoring > Effects of malfunctions in the SCR exhaust aftertreatment and NOx control systems (e.g. torque limitation) > Diagnosis, testing and adjustment operations with the help of the current service aids

Optional prerequisite The participant has successfully completed training course "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go", "P0019F • WIS/ASRA 3 for Workshop Specialists • Go", "T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go" and "T0146F • Trucks • Actros Road Vehicle • Go" or has equivalent knowledge.

Mandatory prerequisite T0046E • Trucks • SCR Exhaust Aftertreatment System and NOx Monitoring • e-Initial Test • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note For preliminary training, please work through the CBT "The SCR System for BlueTec Diesel Technology, Components and Function" (order no. 1290 4333 02). Knowledge of its content will be tested in e-Test "T0046E • Trucks • SCR Exhaust Aftertreatment System and NOx Monitoring • e-Initial Test • Run".


Stand 12/2012 163



Title T0086E • Trucks • Telligent® Engine Systems • Model Series 900, 457, 500 • e-Training • Go



Objectives The participant can > Understand the functions and interaction of the following engine management systems - CAN, data bus - Drive control (FR) - Engine control (MR) - Selective catalytic reduction > Describe and evaluate input and output signals in electrical/electronic components

Contents > Electronic vehicle networking > Sensors and actuators > Telligent® engine system > Thermal management > Causes and effects of torque reduction

Optional prerequisite Participants can refresh their knowledge by working through CBTs "Engine Series 500, 900 and 457" Parts 1-2 (order no. 1290 4322 02 and 1290 4323 02) and "Pump-Line-Nozzle" Parts 1-2 (1290 4308 02 and 1290 4307 02).


Note This e-Training is a mandatory prerequisite for attending advanced training course "T0294F • Trucks • Telligent® Engine Systems • Model Series 900, 457, 500 • Run".

Duration 2,3 hours

Stand 12/2012 164



Title T0294F • Trucks • Telligent® Engine Systems • Model Series 900, 457, 500 • Run



Objectives The participant can: > Describe the actuation of fan systems for engine cooling, engine brake management, the turbobrake and the flame starting system > Perform a test on the air compressor > Describe the routing of the fuel circuits on model series 900, 457 and 500 and differentiate between them for diagnostic purposes > Devise own diagnosis strategies and perform diagnoses based on complaints and symptoms > Perform inspection, adjustment and repair work

Contents > Design and function: - Power take-off control - Thermal management - Differences and similarities of various fuel systems - SCR exhaust aftertreatment, including NOx regulation - Enhanced Environmental Vehicle (EEV) information module > Performing test and adjustment work using the current service aids (DAS, WIS) - Fault diagnosis based on practical examples - Air compressor test > Exchange of experience

Mandatory prerequisite T0086E • Trucks • Telligent® Engine Systems • Model Series 900, 457, 500 • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 165



Title T0296F • Trucks • Transmission Management with Automated Shift • Actros Model Series 963 • Run



Objectives The participant can: > Describe the integration of the new transmission management system in the networking scheme > Describe the design and individual functions of the control units for drive control, adaptive drive control and gear control > Describe the design and function of the new clutch operating mechanism > Describe the design and function of the new automated shifting system > Describe the interaction of the transmission and drive control systems > Describe and assess exemplary input and output signals on control units and components of the gearshift systems > Evaluate actual values and the associated driving situations > Use DAS to identify and eliminate the effects of mechanical faults on the gearshift system > Perform a diagnosis on the transmission management systems > Perform test, adjustment and repair work

Contents > Design and individual functions of the control units for drive control, adaptive drive control and gear control > Design and function of the new clutch operating mechanism > Design and function of the new automated shifting system > Presentation of the G140-8 > Testing, adjustment, parameterization, diagnosis and repair of the new automated shifting system with the aid of the current service aids (DAS, WIS) > Fault diagnosis based on practical examples



Stand 12/2012 166



Title T0271F • Trucks • Transmission Management • HPS, AGS • Run



Objectives The participant can: > Describe the design and individual functions of the control units for drive control and gear control > Describe the design and function of the clutch operating system as used with the various transmissions and gearshift systems > Describe the interaction of the transmission and drive control systems > Describe and assess exemplary input and output signals on control units and components of the gearshift systems > Evaluate actual values and the associated driving situations > Use DAS to identify and eliminate the effects of mechanical faults on the gearshift system > Perform a diagnosis on the transmission management systems > Perform test, adjustment and repair work

Contents > Exchange of experience > Interaction of subsystems in a networked environment - Electronic vehicle networking (CAN) - Hydraulic-pneumatic power shift, Telligent® automatic gearshift system - AGS > Using the current service aids (DAS, WIS) to test, adjust, parameterize, diagnose and repair installed gearshift systems > Fault diagnosis based on practical examples

Mandatory prerequisite T0085E • Trucks • Transmission Management • HPS, GS, AGS • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note To refresh your knowledge, as a preliminary training for e-Training "T0085E • Trucks • Transmission Management • HPS, GS, AGS • e-Training • Go", work through the CBTs "Telligent Gearshift" Parts 1-2, "Telligent Automated Gearshift" Part 1, "Wiring Diagrams" Parts 1 and 3 and "CAN Fundamentals".


Stand 12/2012 167



Title T0885E • Trucks • Qualification Program for Drivetrain System Technicians • Exit exam • Go



Objectives The participant's knowledge is determined for the competence area.

Contents Theoretical test in the areas of: > Telligent® Engine Systems > SCR Exhaust Aftertreatment and NOx Monitoring > Transmission Management

Mandatory prerequisite T0686E • Trucks • Qualification Program for Drivetrain System Technicians • Initial Test • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The test is part of the qualification series to become a Certified Mercedes-Benz Drivetrain System Technician.

Duration 0 hours

Stand 12/2012 168



Title T0101E • Trucks • New Long-Distance Truck • Engine Management BR 471 • e-Training • Go



Objectives The participant can > Describe the basic design of the model series 470 common rail technology > Name the sensors and actuators used for engine management and describe their design > Describe the integration of the engine management system in the networking scheme > Describe how the thermal management system works > Describe the function of the exhaust gas recirculation system > Describe the changes in the SCR system

Contents > Fuel circuit design > Vehicle networking > Design and function of actuators and sensors > Exhaust gas recirculation > Innovations in the SCR system > Thermal management


Note This e-Training is a mandatory prerequisite for attending advanced training course "T0295F • Trucks • The New Star of Long-Distance Transport • Engine Management BR 471x • Run".

Duration 1,0 hours

Stand 12/2012 169



Title T0812F • Trucks • Engine management • OM471 • Run



Objectives The participant can: > Describe the basic mechanical design of the OM471 engine > Describe the mode of operation of the common rail technology > Understand the design and function of the common rail technology > Describe the sensors and actuators used by the engine management system > Describe the integration of the engine management system in the networking scheme > Understand the design and function of the engine management system > Independently make a diagnosis of the engine management system with exhaust aftertreatment system ( Euro-VI standards) > Carry out testing and adjustment operations

Contents > Basic mechanical design of the OM471 engine > Design and function of the engine management and its integration in the network > Design and function of the common rail technology > Effects of malfunctions in engine management on the exhaust aftertreatment systems and in the NOx monitoring system (e.g. torque limitation) > Diagnosis, test, and adjustment work using the current service aids

Mandatory prerequisite T0101E • Trucks • New Long-Distance Truck • Engine Management BR 471 • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 170



Title T0755F • Trucks • Engine Management • OM470, OM471 and OM936 • Run



Objectives The participant can: > Describe the basic mechanical design of engines OM470, OM471 and OM936 > Understand the design and function of the fuel system and common rail technology > Describe the task of sensors and actuators used by the engine management system > Describe the integration of the engine management system in the networking scheme > Understand the design and function of the engine management system > Independently perform diagnosis on the engine management system > Carry out testing and adjustment operations

Contents > Basic mechanical design of engines OM470, OM471 and OM936 > Design and function of the engine management and its integration in the network > Design and function of the fuel system and common rail system > Effects of malfunctions in engine management on the exhaust aftertreatment systems and the NOx monitoring system (e.g. torque limitation) > Diagnosis, test and adjustment work using the current service aids




Stand 12/2012 171



Title T0753F • Trucks • Diesel Engines • OM936 and OM471 • Repair • Run



Objectives The participant can inspect components and use WIS to plan and perform repair scopes

Contents > Mechanical design of the OM936 and OM471 engines > Partial disassembly of engines > Current repair work on the components - Mechanical engine components (crank assembly, valve assembly, etc.) - Oil circuits - Fuel circuits - Exhaust gas recirculation

Optional prerequisite The participant has good basic knowledge of mechanical engine components.



Stand 12/2012 172



Title T0295F • Trucks • Engine Management BR 471 • New Actros in Long Distance Transport • Run



Objectives The participant can: > Describe the basic mechanical design of the model series 470 engine > Describe the mode of operation of the common rail technology > Understand the design and function of the common rail technology > Describe the sensors and actuators used by the engine management system > Describe the integration of the engine management system in the networking scheme > Understand the design and function of the engine management system > Independently perform diagnosis on the engine management system with Euro VI standard exhaust aftertreatment system > Carry out testing and adjustment operations

Contents > Basic mechanical design of the model series 470 engine > Design and function of the engine management and its integration in the network > Design and function of the common rail technology > Effects of malfunctions in engine management on the exhaust aftertreatment systems and in the NOx monitoring system (e.g. torque limitation) > Diagnosis, testing and adjustment operations with the help of the current service aids




Stand 12/2012 173



Title T0293F • Trucks • Mechanical Engine Components Repair • Model Series 900, 457, 500 • Run



Objectives The participant can > Localize malfunctions in mechanical engine components > Inspect components and use WIS to plan and understand repair scopes

Contents > Mechanical design of the model series 900, 457 and 500 engines > Turbobrake function > Partial disassembly of engines > Current repair work on the components - Mechanical engine components (crank assembly, valve assembly, etc.) - Oil circuits - Fuel circuits - Charge air systems and compressor systems - Electrically controlled water pump

Optional prerequisite The participant has good basic knowledge of mechanical engine components.


Note Participants can test and refresh their knowledge using CBTs "Pump-Line-Nozzle" Parts 1-2 (order no. 1290 4307 02 and 1290 4308 02) and "Engine Series 500, 900, 457" Parts 1-2 (1290 4322 02 and 1290 4323 02).


Stand 12/2012 174



Title T0430F • Trucks • Parameterization • Actros Model Series 963 • Run



Objectives The participant can: > Describe the application area and the tasks of the parameterizable special module (PSM) > Understand the basic design of the PSM > Describe the design and function of the parameterizable special module and its integration in the on-board electrical system in the new truck > Retrofit the PSM > Use functions described in the workshop literature > Manage PSM data records > Parameterize the PSM as specified by the customer order under consideration of safety-relevant aspects > Perform diagnoses > Recognize the hazards associated with incorrect parameterization

Contents > PSM applications > Combinational logics in the PSM > Inputs and outputs on the PSM > Functions in the PSM > Control of complex power take-offs > Use of workshop literature > Managing PSM data records > Practice-oriented parameterization exercises using the service literature > Performing actual vehicle parameterizations via the PSM

Optional prerequisite The participant has successfully completed training courses "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go", "P0019F • WIS/ASRA 3 for Workshop Specialists • Go", "T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go" and "T0146F • Trucks • Actros Road Vehicle • Go" or has equivalent knowledge.



Stand 12/2012 175



Title T0429F • Trucks • Mercedes-Benz Natural Gas Engine OM906 LAG • Run



Objectives The participant can: > Describe the changes in the mechanical engine components and engine control system of gaseous fuel engine OM906 LAG compared to diesel engine OM906 LA > Describe the special considerations with regard to the maintenance of the gaseous fuel engine OM906 LAG > Describe the design and function of the gas system in the vehicle > Perform fault diagnosis and repair work > Carry out testing and adjustment operations

Contents > Mechanical design of the gaseous fuel engine OM906 LAG > Design and function of the injection system on the engine OM906 LAG > Functional principle of the gas system in the vehicle > Diagnosing faults, performing component repairs (injection system, gas system) > Test and adjustment work using the current service aids


Note The participant has the qualifications to work on gas systems "T0290F • Passenger Cars, Trucks, Vans • Gaseous Fuel Vehicles • Certificate of Competence • Go".


Stand 12/2012 176



Title T0302F • Trucks • EGR and SCR Exhaust Aftertreatment Systems for Euro V/VI stand-ard • New Actros in Long Distance Transport • Run



Objectives The participant can: > Describe the integration of the exhaust aftertreatment systems in the networking scheme > Describe the design and function of the exhaust aftertreatment systems EGR (exhaust gas recirculation) and SCR (selective catalytic reduction) > Describe the mode of operation of the EGR and SCR exhaust aftertreatment systems > Describe the sensors and actuators used by the exhaust aftertreatment systems > Understand the design and function of the NOx monitoring system > Describe the mode of operation of NOx monitoring > Independently perform diagnosis on the engine management system with EGR and SCR exhaust aftertreatment systems (Euro VI standard) > Carry out testing and adjustment operations

Contents > Emissions legislation > Design and function of the EGR and SCR exhaust aftertreatment systems, in connection with engine management > Mode of operation of the EGR and SCR exhaust aftertreatment systems > Integration of the exhaust aftertreatment systems in the networking scheme > Repair methods for the exhaust box > Effects of malfunctions in engine management on the exhaust aftertreatment systems and in the NOx monitoring system (e.g. torque limitation) > Fault diagnosis based on practical examples > Diagnosis, testing and adjustment operations with the help of the current service aids



Stand 12/2012 177



Title T0811F • Trucks • EGR and SCR Exhaust Aftertreatment Systems for Euro V/VI Stand-ard • Actros Model Series 963 • Run



Objectives The participant can: > Describe the integration of the exhaust aftertreatment systems in the networking scheme > Describe the design and function of the exhaust aftertreatment systems EGR (exhaust gas recirculation) and SCR (selective catalytic reduction) > Describe the mode of operation of the EGR and SCR exhaust aftertreatment systems > Describe the sensors and actuators used by the exhaust aftertreatment systems > Understand the design and function of the NOx monitoring system > Describe the mode of operation of NOx monitoring > Independently perform diagnosis on the engine management system with EGR and SCR exhaust aftertreatment systems (Euro VI) > Carry out testing and adjustment operations

Contents > Emissions legislation > Design and function of the EGR and SCR exhaust aftertreatment systems in connection with engine management > Mode of operation of the EGR and SCR exhaust aftertreatment systems > Integration of the exhaust aftertreatment systems in the networking scheme > Repair methods for the exhaust box > Effects of malfunctions in engine management on the exhaust aftertreatment systems and in the NOx monitoring system (e.g. torque limitation) > Fault diagnosis based on practical examples > Diagnosis, testing and adjustment operations with the help of the current service aids



Stand 12/2012 178



Title T0031E • Truck FUSO • Canter • Engine Training • e-Initial Test • Run



Objectives The participant can demonstrate that he/she fulfills all of the necessary basic technical prerequisites to participate in the following face-to-face training courses: > "T0198F (NCVS-MC011) • Fuso • Canter • Euro 5 Engine Training for Operations with Mercedes-Benz Diagnostic System (Star Diagnosis) • Run" or "T0199F (NCVM-MC012) • Fuso • Canter • Euro 5 Engine Training for Operations with Multi Use Tester Diagnostic System (MUT 3) • Run" > "T0509F • Fuso • Parameterization of the Engine Control Unit on the Canter Euro 5 • Operations with Mercedes-Benz Diagnostic System (Star Diagnosis) • Run" or "T0510F • Fuso • Parameterization of the Engine Control Unit on the Canter Euro 5 • Operations with Multi Use Tester Diagnostic System (MUT 3) • Run" or > "T0200F (NCPS-MC014) • Fuso • Parameterization of the Engine Control Unit on the Canter Euro 5 • Operations with Mercedes-Benz Diagnostic System (Star Diagnosis) • Run" or "T0201F (NCPM-MC015) • Fuso • Parameterization of the Engine Control Unit on the Canter Euro 5 • Operations with Multi Use Tester Diagnostic System (MUT 3) • Run"

Contents Test questions from the training courses "T0196F (NCDS-MC009) • Fuso • Canter • Fundamentals for Operations with Mercedes-Benz Diagnostic System (Star Diagnosis)" or "T0197F (NCUT-MC010) • Fuso • Canter • Fundamentals for Operations with Multi Use Tester Diagnostic System (MUT 3)"


Duration 0 hours

Stand 12/2012 179



Title T0198F • Truck FUSO • Canter • Euro V Engine Training for Operations with the Mer-cedes-Benz Diagnostic System (Star Diagnosis) • Run



Objectives The participant can: > Identify the components of the fuel injection system > Explain their design and function > Carry out targeted diagnostic, repair and adjustment operations

Contents > Mechanical engine components > Fuel injection system with injection components and injection function > Engine electrical system > Fuel circuit > Exhaust gas recirculation and SCR technology > Turbocharging > Diesel particulate filter and NOx catalytic converter > Adjustment, diagnostic and repair work with Star Diagnosis > Current service topics > Design and function of the transmission

Optional prerequisite The participant has taken part in training course "T0196F • Fuso • Canter • Fundamentals for Operations with Mercedes-Benz Diagnostic System (Star Diagnosis) • Go" or has equivalent knowledge. He/she is proficient in the operation and handling of the measuring and diagnostic equipment.

Mandatory prerequisite T0031E • Truck FUSO • Canter • Engine Training • e-Initial Test • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 180



Title T0509F • Truck FUSO • Parameterization of the Engine Control Unit on the Canter Euro V • Operations with the Mercedes-Benz Diagnostic System (Star Diagnosis) • Run



Objectives The participant can: > Describe the design and the various functions of the engine control unit > Describe the parameterization procedure for the control unit > Describe and assess example applications for parameterization > Assess the need for parameterization > Use Star Diagnosis to perform parameterization > Redocument parameterization work > Describe testing and retrofit operations

Contents > Parameterization of the control units using the online portal > Assessment of need to parameterize the engine control unit > Procedure when installing retrofits




Stand 12/2012 181



Title T0768F • Truck FUSO • Canter • Euro VI Engine • Run



Objectives The participant can: > Identify the components of the fuel injection system > Explain their design and function > Carry out targeted diagnostic, adjustment and repair operations

Contents > Mechanical Engine Components > Fuel injection system with injection components and injection function > Engine electrical system > Fuel circuit > Exhaust gas recirculation and SCR technology > Turbocharging > Diesel particulate filter and NOx catalytic converter > Adjustment, diagnostic and repair work with Star Diagnosis > Current service topics > Design and function of the transmission

Optional prerequisite The participant has taken part in training course "T0196F • Fuso • Canter • Fundamentals for Operations with Mercedes-Benz Diagnostic System (Star Diagnosis) • Go" or has equivalent knowledge. He/she is confident in the operation and handling of the measuring and diagnostic equipment.




Stand 12/2012 182



Title T0085E • Trucks • Transmission Management • HPS, GS, AGS • e-Training • Go



Objectives The participant can: > Understand the design of transmissions G56, G60 and G85 > Understand the power flow in transmissions G56, G60 and G85 and in the Mercedes-Benz range-change transmission > Describe the various components of the transverse shift gate > Describe the networking scheme for the different manual transmissions in the Atego, Axor and Actros, as well as the design of the hydraulic power shift > Describe the function of the components of the hydraulic power shift in the Axor and Actros, as well as the design of the automatic gear control system in the Atego and Axor > Describe the function and the design of the Telligent® gearshift in the Axor and Actros > Describe the function and design of the Telligent® automatic gearshift system (EAS) and the Mercedes PowerShift in the Axor and Actros

Contents > Structure of the transmission designations > Design of transmissions G56, G60 and G85 > Design of the transverse shift gates in the G56-6 and G330-12 > Networking scheme of the gearshift systems in the Atego, Axor and Actros > Design and function of the automatic gear control (AGS), Telligent® gearshift, Telligent® automatic gearshift system (EAS) and the Mercedes PowerShift in the Axor and Actros

Optional prerequisite The participant has good basic knowledge of transmission control systems.


Duration 2,3 hours

Stand 12/2012 183



Title T0269F • Trucks • Transmission Management • GS, EAS, Mercedes PowerShift • Run



Objectives The participant can > Describe the design and individual functions of the control units, drive control and gear control > Describe the design and function of the clutch operating system as used with the various transmissions and gearshift systems > Describe the interaction of the transmission and drive control systems > Describe the similarities and differences between the Telligent® gearshift, Telligent® automatic gearshift system EAS and Mercedes PowerShift > Describe and assess exemplary input and output signals on control units and components of the gearshift systems > Evaluate actual values and the associated driving situations > Use DAS to identify and eliminate the effects of mechanical faults on the gearshift system > Perform a diagnosis on the transmission management systems > Perform inspection, adjustment and repair work

Contents > Exchange of experience > Interaction of subsystems in a networked environment - Electronic vehicle networking (CAN) - Telligent® gearshift, Telligent® automatic gearshift system – EAS, Mercedes-Benz PowerShift > Using the current service aids (DAS, WIS) to test, adjust, parameterize, diagnose and repair installed gearshift systems > Base function of turbo clutch > Fault diagnosis based on practical examples

Mandatory prerequisite T0085E • Trucks • Transmission Management • HPS, GS, AGS • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note To refresh your knowledge, as a preliminary training for e-Training "T0085E • Trucks • Transmission Management • HPS, GS, AGS • e-Training • Go" work through the CBTs "Telligent Gearshift" Parts 1-4, "Telligent Automatic Gearshift System" Parts 1-2, "Wiring Diagrams" Parts 1 and 3 and "CAN Fundamentals".


Stand 12/2012 184



Title T0266F • Trucks • Mercedes-Benz Range-Change Transmission • Run



Objectives The participant can: > Disassemble and assemble the transmissions using the service aids (WIS and special tools) > Inspect transmission components and use WIS to plan and implement the necessary repair scopes > Carry out testing and adjustment operations

Contents > Mechanical design of the synchronized Mercedes-Benz range-change transmissions G 131, G 210 - G 260 > Mechanical design of unsynchronized Mercedes-Benz range-change transmissions G 140, G 211, G 241, G 280, G 281, G 330 > Disassembling/assembling synchronized and unsynchronized range-change transmissions > Diagnosing faults, performing component repairs (shift shafts, synchromesh, etc.) > Test and adjustment work using the current service aids

Optional prerequisite The participant has successfully completed CBTs "Telligent Gearshift - Parts 1-2" and "Telligent Automatic Gearshift - Parts 1-2" as preliminary training.


Note As preliminary training, please complete CBTs "Telligent® Gearshift", Parts 1-2 (order no. 1290 4305 02 and 1290 4306 02) and "Telligent® Automatic Gearshift" Parts 1-2 (1290 4320 02 and 1290 4324 02).


Stand 12/2012 185



Title T0778F • Trucks • Manual gearshift systems • Actros distributor, construction site vehicle and new Atego • Run



Objectives The participant can: > Describe the integration of the manual gearshift system in the on-board electrical system > Describe the interplay between the manual gearshift system and the drive control systems > Describe the design and individual functions of the CPC control unit with a manual gearshift system > Describe the design and function of the manual gearshift system with and without power-assisted gear shifting > Describe the design and function of the clutch and clutch adjusting mechanism > Describe modifications to the transmission

Contents > Integration of the manual gearshift system in the overall network scheme > Interplay between the manual gearshift system and the drive control systems > The design and individual functions of the CPC control unit with a manual gearshift system > Design and function - of the manual gearshift system with and without power-assisted gear shifting - of the clutch and clutch adjusting mechanism > Fault diagnosis and adjustment operations on the manual gearshift system components



Stand 12/2012 186



Title T0189F • Trucks • Voith Retarder • Control and Mechanical Components • Run



Objectives The participant can: > Describe the retarder control functions in networked systems > Describe and evaluate input and output signals in electrical/electronic components > Perform a diagnosis for the retarders and retarder controls > Perform test, adjustment and repair work on the retarders

Contents > Design and function of the Voith retarder models 115H and 115HV with their current controls > Testing/adjustment operations and diagnosis on the Voith retarder 115 HV > Maintenance and repair

Optional prerequisite The participant has worked through the CBT program "Wiring Diagrams" Part 1 (order no. 1290 4722", "Wiring Diagrams" Part 3 (1290 4312) and "CAN Fundamentals" (1290 4716) or has equivalent knowledge.



Stand 12/2012 187



Title T0137F • Trucks • BlueTEC HYBRID • Atego • Go



Objectives The participant can: > Communicate the environmental advantages of using the innovative drive technology in the Atego BlueTEC® HYBRID > Operate the vehicles and analyze how, e.g., customers actually operate them > Explain the task and mode of operation of individual system components > Apply the customer support concept for service purposes > Initiate safety measures for certain types of work on the vehicle > Perform a power disconnect and startup for the high-voltage system - and professionally use the appropriate special tools > Perform any diagnoses required using Star Diagnosis > Perform practical work on the components of the high-voltage system - and bleed the cooling circuit of the e-machine - and exchange the battery air filter on the power electronics carrier (PEC)

Contents > Advantages of using a hybrid drive system in trucks > System operation > Task and function of system components > Function of the system > Safety when working on the vehicle > Customer support concept in the service sector > Practical work

Mandatory prerequisite T0001F • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Qualification for Motor Vehicles • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note IMPORTANT! Persons with electronic implants (e.g. pacemakers) are not permitted to work on high-voltage systems. They may not do any practical work on the HV system during training and are not HV-certified after the conclusion of training.


Stand 12/2012 188


Department Chassis and Active Safety

Title T0368F • Passenger Cars • Qualification Program for Chassis System Technicians


Target group System Technician Driving Stability

Objectives The participant qualifies as a Chassis System Technician. The participant receives a certificate following completion of the qualification program.

Contents The Qualification Program for Chassis System Technicians consists of individual training courses. The qualification program begins with the initial test (T0679E). This exam is an online test designed to assess theoretical knowledge in the fields of brake control/active driving assistance systems and suspension systems. Following the initial test you will receive a recommendation on which training course(s) you should book. The qualification program consists of the following training courses: > T0076E • Passenger Cars • Brake Control and Active Driving Assistance Systems • e-Training • Run > T0344F • Passenger Cars • Brake Control and Active Driving Assistance Systems • Diagnosis and Repair • Run > T0036E • Passenger Cars • Suspension Systems • e-Entrance Exam • Run > T0258F • Passenger Cars • Suspension Systems • Diagnosis, Repair • Run > T0044E PFVSE • Passenger Cars, smart • Vehicle Alignment • e-Entrance Exam • Go > T0307F • Passenger Cars, smart • Chassis Alignment • Run Once you can demonstrate that you have attained all required qualifications, you will receive your certificate as a Chassis System Technician.

Optional prerequisite Before signing up for the qualification program, you should have good knowledge of systematic troubleshooting procedures and of the workshop systems, including Star Diagnosis. Good knowledge of the on-board electrical system and vehicle networking is also required. You can obtain or refresh this knowledge by attending the following training courses: > T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go > T0445E • Fundamentals of SDconnect with On-Board Electrical System and Bus Systems • e-Test • Go > T0514F • Passenger Cars • On-Board Electrical and Bus Systems • Run > P0022F • VeDoc with Read Function • Go > T0178F • Passenger Cars • Star Diagnosis • Level II • Run > T0103E • Passenger Cars, Trucks, Vans, smart, Mitsubishi • High-Voltage Systems in Motor Vehicles – Awareness • Go > T0001F• Passenger Cars, Trucks, Vans, smart, Mitsubishi • High-Voltage Qualification for Motor Vehicles • Go > P0019F • WIS/ASRA 3 for Workshop Specialists • Go


Stand 12/2012 189


Stand 12/2012 190



Title T0036E • Passenger Cars • Suspension Systems • e-Initial Test • Run



Objectives The participant can: > Check his/her level of knowledge on the design, function and operation of AIRmatic (S-Class/M-Class), AIRmatic Dual Control (E-Class, W212) and ABC (S-Class/CL-Class, W221/CL216) > Specifically prepare for the training course > Prove his/her level of knowledge by passing the e-Initial Test

Contents This is an e-Initial Test on the basic functions of the suspension systems.


Note Passing this test is a prerequisite for training course "T0258F • Passenger Cars • Suspension Systems • Diagnosis, Repair • Run". Participants can test their knowledge using the CBT programs "Air Suspension Systems" Parts 1-2 (order no. 1290 4032, 1290 4033) and "Active Body Control" Parts 1-2 (1290 4025, 1290 4024).

Duration 0 hours

Stand 12/2012 191



Title T0258F • Passenger Cars • Suspension Systems • Diagnosis, Repair • Run



Objectives The participant can: > Describe the design, function and operation of the ABC (S/CL-Class, W221/CL216) > Perform diagnosis on the suspension systems > Diagnose faults in the networking > Properly use the Diagnosis Assistance System (DAS) and Measurement Technology (HMS) test tools

Contents > Design, function and diagnosis of the suspension systems AIRmatic, AIRmatic Dual Control and ABC > Diagnosis of the suspension systems AIRMATIC Dual Control and ABC > Integration of suspension systems in the vehicle networking > Use of Diagnosis Assistance System (DAS) and Measuring Technology (HMS) diagnostic tools > Adjustment of vehicle level

Mandatory prerequisite T0036E • Passenger Cars • Suspension Systems • e-Initial Test • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note Participants can test their knowledge using the CBT programs "Air Suspension Systems" Parts 1-2 (order no. 1290 4032, 1290 4033) and "Active Body Control" Parts 1-2 (1290 4025, 1290 4024). The training concludes with a final test.


Stand 12/2012 192



Title T0076E • Passenger Cars • Brake Control and Active Driving Assistance Systems • e-Training • Run



Objectives The participant can: > Check his/her level of knowledge > Specifically prepare for the training course > Prove his/her knowledge by successfully completing the test

Contents Basic functions of the ESP, ABR and SBC systems


Note Successful completion of this e-Training course entitles you to take part in the training course "T0344F • Passenger Cars • Brake Control and Active Driving Assistance Systems • Diagnosis and Repair • Run".

Duration 1,5 hours

Stand 12/2012 193



Title T0307F • Passenger Cars, smart • Vehicle Alignment • Run



Objectives The participant can: > Check the chassis alignment electronically and diagnose complaints > Conduct mechanical alignment checks > Inspect axle components > Perform test, adjustment and repair work

Contents > Axle geometry and correlations between suspension characteristics and tire wear > Adjusting the various axle variants > Accident diagnosis by means of mechanical alignment checks > Information on current complaints and remedial measures

Optional prerequisite T0044E PFVSE • Passenger Cars, smart • Vehicle Alignment • e-Initial Test • Go


Note The training concludes with a final test. The participant is familiar with the wheel alignment systems used.


Stand 12/2012 194



Title T0684E • Vans • Qualification Program for Chassis System Technicians • Initial Test • Go



Objectives > The participant's knowledge is determined for the competence area. > An individual qualification plan is created for the competence area. > The participant and supervisor are informed of the individual qualification path.

Contents Theoretical test in the areas of: > Electronic level control > Brake systems > Driving assistance systems > Steering and axles > Vehicle alignment


Note The test is part of the qualification program for Mercedes-Benz Chassis System Technicians.

Duration 0 hours

Stand 12/2012 195



Title T0142F • Trucks, Vans • Vehicle Alignment • Go



Objectives The participant can: > Align the frame and chassis of two, three and four-axle vehicles using mechanical/electronic techniques > Check and evaluate axle steering parts and tires

Contents > Fundamentals of vehicle alignment > Mechanical frame alignment > Electronic wheel alignment check on three and four-axle vehicles and on vehicles with independent wheel suspension (Sprinter BR 906) > Checking and adjusting the wheels/axles according to current service literature > Fault diagnosis and assessment of faults in handling characteristics and tire wear

Optional prerequisite The participant has successfully completed training course "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go", "P0019F • WIS/ASRA 3 for Workshop Specialists • Go", "T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go" and "T0146F • Trucks • Actros Road Vehicle • Go" or has equivalent knowledge.


Note The participant has successfully completed the CBT program "Fundamentals of Steering Systems" Part 2 (order no. 1290 4718 ).


Stand 12/2012 196



Title T0173F • Vans • Chassis and Driving Assistance Systems, All-Wheel Drive • Sprinter (BM 906), Vito/Viano (BM 639) • Run



Objectives The participant can: > Explain the design and function of the chassis systems > Describe the variants and functions of the all-wheel drive systems > Carry out targeted diagnostic, repair and adjustment operations

Contents > Electronic level control > Brake systems - Hydraulic - Pneumatic > Driving assistance systems > Steering and axles > All-wheel drive > Low frame chassis > Diagnosis and repair work

Optional prerequisite The participant has completed basic training course "T0179F • Trucks, Vans • Star Diagnosis • Level I • Go" and basic training course "P0019F • WIS/ASRA 3 for Workshop Specialists • Go" or has equivalent knowledge.



Stand 12/2012 197



Title T0883E • Vans • Qualification Program for Chassis System Technicians • Exit exam • Go



Objectives The participant's knowledge is determined for the competence area.

Contents Theoretical test in the areas of: > Electronic level control > Brake systems > Driving assistance systems > Steering and axles > Vehicle Alignment

Mandatory prerequisite T0684E • Vans • Qualification Program for Chassis System Technicians • Initial Test • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Duration 0 hours

Stand 12/2012 198



Title T0758F • Vans • New Features, Modifications and Exchange of Experience • Sprinter, Vito, Viano and Citan • Fly



Objectives The participant can: > Understand current complaints and describe solutions > State the new features and modifications for model year 2013 > Contribute current topics from the workshop

Contents > Current complaints (drivetrain and chassis) > New features and modifications in model year 2013 > Modifications in diagnosis > Exchange of experience for the vehicles: Sprinter, Vito, Viano and Citan



Stand 12/2012 199



Title T0161F • Trucks • Qualification Program for Chassis System Technicians • Run



Objectives The participant qualifies as a Chassis System Technician. The participant receives a certificate following completion of the qualification program.

Contents The Qualification Program for Chassis System Technicians consists of individual training courses. The qualification program begins with the initial test. This is an online test designed to assess theoretical knowledge in the fields of vehicle alignment, air brake systems and Telligent® brake and air suspension systems. Following the initial test you will receive a recommendation on which training course(s) you should book. The qualification program consists of the following training courses: > T0142F • Trucks, Vans • Vehicle Alignment • Go > T0151F • Trucks • Air Brake Systems • Go > T0150F • Trucks • Telligent® Brake System BS2 • Run > T0149F • Trucks • Telligent® Level Control System • Run Once you can demonstrate that you have attained all required qualifications, you will receive your certificate as a Qualified Chassis System Technician.

Optional prerequisite Before signing up for the qualification program, you should have good knowledge of systematic troubleshooting procedures and of the workshop systems, including Star Diagnosis. Good knowledge of the on-board electrical system and vehicle networking is also required. You can obtain or refresh this knowledge by attending the following training courses: > T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go > P0019F • WIS/ASRA 3 for Workshop Specialists • Go > P0022F • VeDoc with Read Function • Go > T0180F • Trucks, Vans • Star Diagnosis Level II • Run > T0244F • Trucks • On-Board Electrical Systems, System Networking, Instrumentation • Actros, Axor, Atego • Run



Stand 12/2012 200



Title T0151F • Trucks • Air Brake Systems • Go



Objectives The participant can > Describe the design of pneumatic brake systems > Explain the function of pneumatic brake systems > Assign components to the function groups using the service literature and understand their functions > Perform function tests on brake system components > Conduct general function tests on brake systems in accordance with legal requirements

Contents > Design of pneumatic service brake and parking brake systems > Function of the components for service brakes and parking brakes > Testing efficiency and function in accordance with legal requirements > Implementing service literature > Reading function schematics > Use of measuring tools and test tools


Note To refresh your knowledge, we recommend completing the CBTs "Air Brake Systems Part 1" (order no. 1290 4316 02) and "Air Brake Systems Part 2" (1290 4317 02).


Stand 12/2012 201



Title T0045E • Trucks • Telligent® Brake System BS2 • e-Initial Test • Run



Objectives The participant can: > Check his/her level of knowledge > Specifically prepare for the training course Telligent® Brake and Telligent® Air Suspension systems > Prove his/her level of knowledge by successfully completing the e-Initial Test

Contents Questions on CBT programs "Air Brake Systems - Fundamentals" (Order no.1290 4348 00) as well as "Air Brake Systems - Reading Pneumatic Diagrams" (1290 4316 00).

Optional prerequisite The participant has good basic knowledge about working on compressed-air systems.


Duration 0 hours

Stand 12/2012 202



Title T0150F • Trucks • Telligent® Brake System BS2 • Run



Objectives The participant can: > Describe the design of the EAPU > Explain the functions in the EAPU and understand them > Check the pressure retainer of the EAPU according to manufacturer specifications > Describe the integration of EAPU in vehicle networking > Perform potential work and diagnoses on the EAPU with Star Diagnosis > Describe the system design of the Telligent® brake system BS2 > Name the individual system components and their tasks > Explain the special functions in the system design of the Telligent® brake system BS2 > Explain additional functions and special equipment in the BS2 > Perform target-oriented function tests on the individual components > Independently diagnose malfunctions based on case examples with the aid of the current diagnosis and workshop information systems

Contents > Design and function of: - Electronic Air-Process Unit (EAPU) - Telligent® Brake System BS2 > Special functions of Telligent® brake system BS2, such as the hill holder > Testing of system functions and individual system components > Fault diagnoses

Mandatory prerequisite T0045E • Trucks • Telligent® Brake System BS2 • e-Initial Test • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note As a prerequisite for this training course, the participant has successfully completed training course "T0151F • Trucks • Air Brake Systems • Go" or has equivalent knowledge. Participants can refresh their knowledge in preparation for the e-Initial Test by working through the CBTs "Compressed-Air Braking Units – Fundamentals" (order no. 1290 4348 02 ) and "Compressed-Air Brakes - Reading Pneumatic Function Diagrams" (1290 4316 02).


Stand 12/2012 203



Title T0149F • Trucks • Telligent® level control system (NR) • Run



Objectives The participant can: > Explain the system design of the Telligent® level control system in various vehicle configurations > Name the components of the Telligent® level control system and their tasks > Explain the mode of operation of the Telligent® level control system > Perform a targeted check of the system components using diagnostic systems > Calibrate the driving level in acc. with manufacturer specifications > Explain the special functions of the Telligent® level control system > Retrofit the compulsory lowering system > Explain the system design and the mode of operation of the roll control (WR) system > Adjust the parameters in the Telligent® level control system electronics > Perform a targeted check of individual system components using diagnostic systems

Contents > Design and function of the Telligent® level control system (NR) > System components of the Telligent® level control system > Special functions of the Telligent® level control system > Design and function of the roll control (WR) > Mode of operation of the axle load indicator > System function testing of the Telligent® level control system and individual system components > Calibration of the Telligent® level control system > Fault diagnoses


Note As a prerequisite for this training course, the participant has successfully completed training course T0151F (Trucks • Air Brake Systems • Go) or has equivalent knowledge. To refresh your knowledge, you can use the CBT 1290 4316 "Air Brake Systems - Reading Pneumatic Function Diagrams".


Stand 12/2012 204



Title T0884E • Trucks • Qualification Program for Chassis System Technicians • Exit exam • Go




Contents Theoretical test in the areas of: > Electronic Air-Processing Unit E-APU > Telligent® Brake System BS2 > Vehicle Alignment

Mandatory prerequisite T0685E • Trucks • Qualification Program for Chassis System Technicians • Initial Test • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Duration 0 hours

Stand 12/2012 205



Title T0193F • Trucks • System Diagnosis of Telligent® Brake and Level Control Systems • New Features and Modifications • Fly



Objectives The participant can: > Describe the current changes to the brake system and the level control system > Specifically conduct possible diagnoses to the new systems > Exchange current quality topics with other participants and use the knowledge in daily work

Contents > New features and modifications in the brake and level control systems > Practical work

Optional prerequisite The participant has completed the advanced training course "T0191F • Trucks • Telligent® Brake and Air Suspension Systems • Run" or has equivalent knowledge.



Stand 12/2012 206



Title T0784F • Trucks • Brake Systems • Testing of Current Brake Systems for Motor Vehicle Appraisers • Actros Model Series 963 • Go


Target group Other

Objectives The participant can: > Describe and apply the special features of current Mercedes-Benz trucks that are relevant to the testing in acc. with §29 StVZO (German vehicle licensing regulations) > Test and assess the function and operational safety of Mercedes-Benz brake and air suspension systems on two-, three- and four-axle vehicles

Contents > Technology overview > Design and function of the new electronically regulated compressed air unit E-APU (combination of air governor/drier, 4-circuit protection valve) > Practical tests on Mercedes-Benz brake and air suspension systems based on legal requirements



Stand 12/2012 207



Title T0431F • Trucks • Electronic Brake System (EBS) • New Long-Distance Actros • Run



Objectives The participant can: > Describe the design of the new EAPUs > Explain the functions of the new EAPUs > Describe the system design of the electronic brake system > Explain the function and the tasks of the individual system components of the electronic brake system > Perform tests on the system components

Contents > Various versions of the EAPU > Electronic Brake System (EBS) > Function and system component tests

Optional prerequisite T0095E • Trucks • Actros BR 963 • e-Training • Go


Note As a prerequisite for this training course, the participant has successfully completed training course "T0151F • Trucks • Air Brake Systems • Go" or has equivalent knowledge. Participants can refresh their knowledge in preparation by working through the CBTs "Air Brake Systems – Fundamentals" (order no. 1290 4348 02 ) and "Air Brake Systems - Reading Pneumatic Function Schematics" (1290 4316 02).


Stand 12/2012 208



Title T0762F • Trucks • Electronic Brake System (EBS) • Run



Objectives The participant can: > Describe the design of the EAPU > Explain the functions in the EAPU and understand them > Check the pressure retainer of the EAPU according to manufacturer specifications > Describe the integration of EAPU in vehicle networking > Perform potential work and diagnoses on the E-APU with Xentry Diagnostics > Describe the system design of the electronic brake system of various vehicle versions > Name the individual system components and explain their tasks > Explain the special functions in the system design of the electronic brake system > Perform target-oriented function tests on the individual components

Contents > Design and function: - Electronic Air-Processing Unit (E-APU) - Electronic Brake System > Special functions of electronic brake system , such as the hill holder > Testing of system functions and individual system components > Fault diagnoses

Mandatory prerequisite T0045E • Trucks • Telligent® Brake System BS2 • e-Initial Test • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note As a prerequisite for this training course, the participant has successfully completed training course "T0151F • Trucks • Air Brake Systems • Go" or has equivalent knowledge. Participants can refresh their knowledge in preparation for the e-Initial Test by working through the CBTs "Compressed-Air Braking Units – Fundamentals" (order no. 1290 4348 02 ) and "Compressed-Air Brakes - Reading Pneumatic Function Diagrams" (1290 4316 02).


Stand 12/2012 209



Title T0152F • Trucks • ASA (guidable additional axle) and CLCS (Chassis Level Control Sys-tem) Chassis Systems • New Long-Distance Actros • Run



Objectives The participant can perform test, adjustment and repair work using current diagnostic systems and Workshop Information Systems independently and efficiently.

Contents > Design and function of the new Additional Steering Axle ASA > Design and functions of the Chassis Level Control System CLCS > Practical work on the chassis systems

Optional prerequisite T0095E • Trucks • Actros BR 963 • e-Training • Go



Stand 12/2012 210



Title T0147F • Trucks • Product Technology for Service Advisors • Run



Objectives The participant can: > Read out the malfunctions/faults in the vehicle with the help of the on-board diagnosis system > Broadly describe the design and function of vehicle networking > Broadly describe the design and function of the drivetrain, chassis and driving assistance systems > Describe the design and function of the maintenance system and make adjustments > Introduce measures for rectification of vehicle complaints with the help of the technical workshop literature > Describe new technical features/modifications in the current truck model series

Contents > Design and function of the vehicle network > Design and function of engine and transmission management > Design and function of level control and the brake system > Design and function of driving assistance systems > Service-relevant parameters in the maintenance system > Working with technical workshop literature > New technical features and modifications

Optional prerequisite The participant is a service advisor. He/she has completed basic training course "T0146F • Trucks • Actros Road Vehicle • Go" or "T0139F • Trucks • Axor2 Road Vehicle • Go" or has equivalent knowledge.


Note The participant is a service advisor and has basic knowledge of the Mercedes-Benz truck product range.


Stand 12/2012 211


Department Comfort/Convenience and Passive Safety Systems

Title T0369F • Passenger Cars • Qualification Program for Comfort and Safety System Tech-nicians



Objectives The participant qualifies as a Comfort and Safety System Technician. The participant receives a certificate following completion of the qualification program.

Contents The Qualification Program for Comfort and Safety System Technicians consists of individual training courses. The qualification program begins with the initial test. This is an online test designed to assess theoretical knowledge in the various fields of competence. Following the initial test you will receive a recommendation on which training course(s) you should book. The qualification program consists of the following training courses: > T0451F • Passenger Cars • Diagnosis of Soft Top Systems • Emphasis on the New R231, SLK and E-Class Cabriolet • Fly > T0449F • Passenger Cars • Soft Top Systems, Repair and Adjustment Operations • SL, SLK and E-Class (R231, R172 and A207) • Run > T0450E • Passenger Cars • Fundamental Knowledge of Soft Top Systems • SL, SLK and E-Class (R231/R172/A207) • e-Training • Go > T0447F • Passenger Cars • Diagnosis of Comfort and Climate Control Systems • Fly > T0074E • Passenger Cars • Fundamentals of Diagnosing Comfort and Climate Control Systems • e-Training • Run > T0448F • Passenger Cars • Air Conditioning Systems and Auxiliary Heaters • Emphasis on the New R1234yf Refrigerant • Run > T0274F • Passenger Cars • Passive Restraint, Knee, Airbag and Safety Systems • Run > T0452F • Passenger Cars • Drive Authorization and Locking Systems • DAS 3 and DAS 4 • Run > T0453F • Passenger Cars • Diagnosis for Body Noise and Leaks • Focus on the SLK, E-Class Cabriolet and New SL (R231) • Fly Once you can demonstrate that you have attained all required qualifications, you will receive your certificate as a Qualified Comfort and Safety System Technician.

Optional prerequisite Before signing up for the qualification program, you should have good knowledge of systematic troubleshooting procedures and of the workshop systems, including Star Diagnosis. Good knowledge of the current comfort and safety systems is also required. You can obtain or refresh this knowledge by attending the following training courses: > T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go > T0514F • Passenger Cars • On-Board Electrical and Bus Systems • Run > P0022F • VeDoc with Read Function • Go > P0019F • WIS/ASRA 3 for Workshop Specialists • Go > P0020F • Passenger Cars, Vans • Electronic Parts Catalog (EPC) • Go > T0178F • Passenger Cars • Star Diagnosis • Level II • Run

Stand 12/2012 212

> T0103E • Passenger Cars, Trucks, Vans, smart, Mitsubishi • High-Voltage Systems in Motor Vehicles – Awareness • e-Training • Go > T0001F• Passenger Cars, Trucks, Vans, smart, Mitsubishi • High-Voltage Qualification for Motor Vehicles • Go



Stand 12/2012 213



Title T0677E • Passenger Cars • Qualification Program for Comfort and Passive Safety Sys-tem Technicians • Initial Test • Go




Contents Theoretical test in comfort and passive safety.


Note The test is part of the qualification program for Mercedes-Benz Comfort and Passive Safety System Technicians.

Duration 0 hours

Stand 12/2012 214



Title T0450E • Passenger Cars • Fundamental Knowledge of Soft Top Systems • SL, SLK and E-Class (R231/R172/A207) • e-Training • Go



Objectives The participant can > Describe the design, function and repair of soft top systems > Identify the new features and modifications in the familiar systems

Contents Fundamental knowledge on the design and function of the soft top systems on the new SL-Class, SLK-Class and E-Class Cabriolet


Duration 1,0 hours

Stand 12/2012 215



Title T0448F • Passenger Cars • Air Conditioning Systems and Auxiliary Heaters • Emphasis on the New R1234yf Refrigerant • Run



Objectives The participant can: > Describe the design and function of the air conditioning system with the new R1234yf refrigerant and other current air conditioning systems > Produce a diagnosis of the refrigerant circuit with the new R1234yf refrigerant, pinpoint faults and properly rectify them. > Perform leak testing using approved Mercedes-Benz testing supplies (nitrogen + UV additive) and new/current test equipment > Properly discharge and charge the air conditioning system with R1234yf and R134a > Name the design and functional sequences of the Webasto heaters

Contents > Basic design, function (refrigeration circuit) and diagnosis with emphasis on the air conditioning systems with the new R1234yf refrigerant > Working with an emphasis on the new service station for the R1234yf refrigerant > Diagnostic work on the vehicle using the Workshop Information System (WIS) > Basic design, function and repair of Webasto heaters > Maintenance, test and repair work


Note Participants can test and refresh their knowledge using the e-Training "T0092E • Passenger Cars, Trucks, Vans • Air Conditioning Systems • e-Training • Go".


Stand 12/2012 216



Title T0274F • Passenger Cars • Passive Restraint, Knee, Airbag and Safety Systems • Run



Objectives The participant can > Describe the design, function and repair of the current restraint systems > Diagnose and test SRS components > Perform diagnosis and repair work on the airbag, PRE-SAFE®, and emergency belt tensioning retractor systems > Independently perform preventive measures on safety-relevant components on an accident-damaged vehicle

Contents > Design, deployment and effect of all airbag systems > Handling of SRS components and PRE-SAFE® systems in the W212 and W221 > Emergency tensioning retractors and NECK-PRO systems > Seat occupied and automatic child seat recognition > Passive safety components > Legal framework (Explosives Act and the Explosives Act Ordinance) > Responsibilities within the operation > Storage of pyrotechnical material > Reporting procedure and offenses


Note Participants can test and refresh their knowledge using the CBT programs "Safety and Restraint Systems" Parts 1 and 2 (order no. 1290 4034 and 1290 4039). This training serves to certify competence in handling airbags, PRE-SAFE® systems and emergency tensioning retractors for the trade supervisory authorities.


Stand 12/2012 217



Title T0452F • Passenger Cars • Drive Authorization and Locking Systems • FBS 3 and FBS 4 • Run



Objectives The participant can: > Describe the drive authorization systems 3 and 4 > Describe the current drive authorization systems (from DAS 2) and locking systems > Perform targeted diagnoses > Replace various system components and safety-related components (e.g. theft-relevant-part control units) in line with theft-relevant-part guidelines > Diagnose DAS system components and replace them if necessary

Contents Design and system function of the DAS 3 and DAS 4 and differences between the systems with respect to > Drive authorization > Central locking > Anti-theft alarm system (ATA) > New products/features introduced with passenger car facelifts

Optional prerequisite Participants can test and refresh their knowledge using the CBT programs "Underlying Principles of Motor Vehicle Electrics/Electronics" (order no. 1290 4757) and "Access and Drive Authorization Systems" (1290 4014).


Note Completion of this course does not authorize participants to program FBS 4 keys. The prerequisite to apply for FBS 4 key programming authorization is the course "T0454F • New Drive Authorization System FBS 4 • Key Programming • Run". Participants can test and refresh their knowledge using the CBT programs "Underlying Principles of Motor Vehicle Electrics/Electronics" (order no. 1290 4757) and "Access and Drive Authorization Systems" (1290 4014).


Stand 12/2012 218



Title T0855E • Passenger Cars • Qualification Program for Comfort and Passive Safety Sys-tem Technicians • Final Test • Fly




Contents This is an online test designed to asses the theoretical knowledge in the following competence areas: > Comfort systems > Passive safety

Mandatory prerequisite T0677E • Passenger Cars • Qualification Program for Comfort and Passive Safety System Technicians • Initial Test • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Duration 0 hours

Stand 12/2012 219



Title T0819F • Passenger Cars • Air Conditioning Systems and Auxiliary Heaters • Emphasis on the S-Class (W/V222), A-Class and B-Class (W176, W246) • Run



Objectives The participant can: > Describe the design and function of the air conditioning system with R1234yf refrigerant as well as current air conditioning systems with emphasis on the S-Class (W/V222) and A-/B-Class (W176, W246) > Produce a diagnosis of the refrigerant circuit with R1234yf refrigerant, pinpoint faults and properly rectify them > Perform leak testing using approved Mercedes-Benz testing supplies (nitrogen + UV additive) and test equipment > Properly discharge and charge the air conditioning system with R1234yf and R134a > Name the design and functional sequences of the Webasto heaters

Contents > Basic design, function (refrigeration circuit) and diagnosis with emphasis on the S-Class (W/V222) and A-/B-Class (W176, W246) as well as the air conditioning system with R1234yf refrigerant > Working with an emphasis on the service station for the R1234yf refrigerant > Diagnostic work on the vehicle using the Workshop Information System (WIS) > Basic design, function and repair of Webasto heaters > Maintenance, test and repair work

Mandatory prerequisite T0092E • Passenger Cars, Trucks, Vans • Air Conditioning Systems • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 220



Title T0824E • Passenger Cars • Diagnosis of Comfort and Climate Control Systems • e-Training • Run



Objectives The participant can: > Describe the procedure for conducting systematic diagnosis in line with the diagnosis strategy > Name the most important features of the comfort and climate control systems > Name the installation locations of the most important system components > Name the fundamentals of the electrical and bus systems for the comfort and climate control systems > Learn and apply the basic principles in virtual practical situations

Contents > Diagnosis levels and strategy > Example system and function fundamentals > Virtual troubleshooting


Duration 2,3 hours

Stand 12/2012 221



Title T0818F • Passenger Cars • Diagnosis of Comfort and Climate Control Systems • Ad-vanced Diagnostic Functions • Fly



Objectives The participant can: > Develop a diagnosis strategy for complex faults based on the Diagnosis Guidelines (five-level model) and the advanced diagnostic functions and processes > Produce a targeted diagnosis in cases where fault codes have been stored or not stored > Share his/her experience in a small group during practical work and expand his/her knowledge > Diagnose the complex comfort, drive authorization and display systems on the vehicle model series > Identify appropriate repair solutions > Internalize the systematic approach of the diagnosis strategy by completing complex practical exercises

Contents > Diagnosis of complex comfort systems following the diagnostic process > Advanced diagnostic functions and processes - Procedure for diagnosing and repairing wiring harness damage - Complex practical work and fault diagnoses on three different vehicle models - Design and function of the vehicle network > Advanced handling of Star Diagnosis, DAS and Xentry, and Hermann Measurement Technology > Diagnose complex customer complaints, generate the proper remedial actions and remedy faults

Mandatory prerequisite T0824E • Passenger Cars • Diagnosis of Comfort and Climate Control Systems • e-Training • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 222



Title T0357F • Passenger Cars • Climate Control Systems • Heaters and Auxiliary Heaters • Run



Objectives The participant can: > Describe the design and function of current air conditioning systems > Perform diagnostics on the refrigerant circuit, localize faults and perform repair work in a professional manner > Perform leak testing using approved Mercedes-Benz testing supplies (nitrogen + UV additive) and test equipment > Empty and refill the air conditioning system in a professional manner > Name the design and functional sequences of the Webasto heaters

Contents > Basic design, function (refrigeration circuit) and diagnosis of current air conditioning systems > Working with the service station > Diagnostic work on the vehicle using the Workshop Information System (WIS) > Basic design, function and repair of Webasto heaters > Maintenance, test and repair work

Optional prerequisite Participants can test and refresh their knowledge using the e-Training "T0092E • Passenger Cars, Trucks, Vans • Air Conditioning Systems • e-Training • Go". It is recommended that participants first attend the training course "T0237F • Passenger Cars • Air Conditioning Systems • With Certificate of Competence to EC Regulation 307/2008 • Go".



Stand 12/2012 223



Title T0454F • Passenger Cars • New Drive Authorization System DAS 4 • Key Programming • Run



Objectives The participant can: > Independently program the DAS 4 vehicle key > Block and release the key tracks

Contents > Overall process "Drive Authorization DAS 4" in combination with Xentry > Handling of theft-relevant parts in accordance with the currently valid guidelines from Daimler AG > Operating the DAS 4 software for component programming


Note Participants must posses solid knowledge in these areas and a Xentry Flash authorization.


Stand 12/2012 224



Title T0820F • Passenger Cars • Roof and soft-top systems • Repair and adjustment opera-tions as well as diagnosis • Fly



Objectives The participant can: > Describe the design, function and repair on soft top and roof systems > Check Vario roof systems and adjust as required > Position and adjust the trunk lid and tubular frame > Check and adjust the side windows > Perform a hydraulic pressure test on the systems and carry out repairs > Perform immediate measures and emergency actuation following a breakdown > Work on field complaints as part of an exchange of experience session

Contents > Design and function of the soft top and roof systems > Practical work on soft top and roof systems > Adjustment operations (e. g. tubular frame) on roof systems > Consistently reliable window adjustment > Complaints and remedies > Working with diagnostic tools and special tools > Breakdown assistance procedures/emergency actuation

Mandatory prerequisite T0450E • Passenger Cars • Fundamental Knowledge of Soft Top Systems • SL, SLK and E-Class (R231/R172/A207) • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 225



Title T0792F • Vans • Climate Control, Heating and Ventilation • Sprinter (BR 906), Vi-to/Viano (BR 639) and Citan • Run



Objectives The participant can: > Describe the design and function of heating and climate control system in vans > Describe the integration of the individual components in the on-board electrical system > Perform the proper diagnosis in the case of malfunctions

Contents > Design and function of the heating and climate control systems > Design and function of the auxiliary heating systems > Auxiliary heaters and their integration in the on-board electrical system > Practical work on the vehicle for diagnosis and troubleshooting

Optional prerequisite The participant has worked through e-Training "T0092E • Passenger Cars, Trucks, Vans • Air Conditioning Systems Basic Training • e-Training • Go" or has good knowledge of the refrigeration circuit. The participant has completed training course "T0255F • Trucks, Vans • Air Conditioning Systems Basic Training with Certificate of Competence • Go" and possesses a certificate of competence for working on the refrigeration circuit.


Note The participant is proficient in the use of Star Diagnosis, including HMS 990.


Stand 12/2012 226



Title T0236F • Vans • Climate Control, Heating and Ventilation • Sprinter (BR 906), Vi-to/Viano (BR 639) • Run



Objectives The participant can: > Describe the design and function of heating and climate control system in vans > Describe the integration of the individual components in the on-board electrical system > Perform the proper diagnosis in the case of malfunctions

Contents > Design and function of the heating and climate control systems > Design and function of the auxiliary heating systems > Auxiliary heaters and their integration in the on-board electrical system > Practical work on the vehicle for diagnosis and troubleshooting

Optional prerequisite The participant has worked through e-Training "T0092E • Passenger Cars, Trucks, Vans • Air Conditioning Systems Basic Training • e-Training • Go" or has good knowledge of the refrigeration circuit. The participant has completed training course "T0255F • Passenger Cars, Trucks, Vans, smart • Certificate of Competence for Air Conditioning Systems acc. to EC Regulation 307/2008 • Go" and possesses a certificate of competence for working on the refrigeration circuit.




Stand 12/2012 227



Title T0793F • Vans • Drive Authorization and Locking Systems • Sprinter (BR 906), Vi-to/Viano (BR 639) and Citan • Run



Objectives The participant can: > Describe the locking and drive authorization systems in the current vans and conduct targeted diagnoses > Replace system components and safety-relevant components

Contents > Design, system function and diagnosis of: - Drive authorization systems - Central locking - Antitheft alarm systems (ATA) - Electric sliding door with closing assist - KEYLESS ENTRY > New products/features in the Vito/Viano, Sprinter and Citan > Current complaints

Optional prerequisite The participant has very good knowledge in the field of vehicle electrical systems and is proficient in the use of the Workshop Information System (WIS), Diagnosis Assistance System (DAS), Measurement Technology (HMS) and wiring diagrams.



Stand 12/2012 228



Title T0248F • Vans • Drive Authorization and Locking Systems • Sprinter (BR 906), Vi-to/Viano (BR 639) • Run



Objectives The participant can: > Describe the locking and drive authorization systems in the current vans and conduct targeted diagnoses > Replace system components and safety-relevant components

Contents > Design, system function and diagnosis of: - Drive authorization systems - Central locking - Antitheft alarm systems (ATA) - Electric sliding door with closing assist - KEYLESS-GO > New products/features in the Vito/Viano and Sprinter > Current complaints

Optional prerequisite The participant has very good knowledge in the field of vehicle electrical systems and is proficient in the use of the Workshop Information System (WIS), Diagnosis Assistance System (DAS), Measurement Technology (HMS) and wiring diagrams.



Stand 12/2012 229



Title T0794F • Vans • Interior Equipment, Comfort and Passive Safety Systems • Sprinter (BR 906), Vito/Viano (BR 639) and Citan • Run



Objectives The participant can: > Name the variants of driver and front passenger seats > Describe the seating combinations in the passenger compartment > Name the components of the restraint systems and their installation locations > Describe the procedure for the deactivation of SRS components > Comply with safety specifications when working with SRS components > Describe the controls and adjustment elements for windows, doors, seats and sliding roofs > Name the components and installation locations of the electric sliding doors and the KEYLESS GO electronic drive authorization system > Describe the special considerations for the removal and installation of paneling > Name the equipment variants in the vehicle air conditioning system > Name the new features for interior illumination

Contents > Vehicle variants > Seats - Driver, front passenger and passenger seats - Electric seat adjustment with memory function > Key-dependent configuration > Doors - Mechanical/electric sliding door, rear-end door and liftgate - Driver and front passenger door > Tilting/sliding roof > Passive safety equipment and supplemental restraint systems > Adjustment, diagnosis and repair work

Optional prerequisite The participant has basic knowledge of interior equipment, WIS and DAS.



Stand 12/2012 230



Title T0251F • Vans • Interior Equipment, Comfort and Passive Safety Systems • Sprinter (BR 906), Vito/Viano (BR 639) • Run



Objectives The participant can: > Name the variants of driver and front passenger seats > Describe the seating combinations in the passenger compartment > Name the components of the restraint systems and their installation locations > Describe the procedure for the deactivation of SRS components > Comply with safety specifications when working with SRS components > Describe the controls and adjustment elements for windows, doors, seats and sliding roofs > Name the components and installation locations of the electric sliding doors and the KEYLESS GO system > Describe the particulars involved in the removal and installation of paneling and trim > Name the equipment variants in the vehicle air conditioning system

Contents > Vehicle variants > Seats - Driver, front passenger and passenger seats - Electric seat adjustment with memory function > Key-dependent configuration > Doors - Mechanical/electric sliding door, rear-end door and liftgate - Driver and front passenger door > Tilting/sliding roof > Passive safety equipment and supplemental restraint systems > Adjustment, diagnosis and repair work




Stand 12/2012 231



Title T0828F • Vans • Interior Equipment, Comfort and Passive Safety Systems, Electrical Systems • Citan • Run



Objectives The participant can: > Describe the control units and networking > State the tasks and connections of UPC/UCH > State the components and installation locations of the drive authorization system and central locking > Name the components of the restraint systems and their installation locations > Describe the controls and adjustment elements for windows, doors, seats and sliding roofs > Describe the special considerations for the removal and installation of paneling > Name the equipment variants in the vehicle air conditioning system > Perform troubleshooting on the different systems and efficiently rectify faults

Contents > Power supply > Control units and networking > UPC/UCH > Drive authorization and central locking > ATA > Electric steering > Interior equipment and instrument cluster > SRS airbag > Heating and climate control > Parking assist > Retrofittings


Mandatory prerequisite T0553E • Vans • Electrical System • Citan • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 232



Title T0878E • Vans • Qualification Program for Comfort and Passive Safety System Techni-cians • Exit exam • Go




Contents This is an online test designed to assess theoretical knowledge in the following fields: > Comfort systems - Climate control - Drive Authorization and Locking Systems - Interior equipment > Passive safety systems

Mandatory prerequisite T0409E • Vans • Qualification Program for Comfort and Passive Safety System Technicians • Initial Test • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Duration 0 hours

Stand 12/2012 233



Title T0162F • Trucks • Qualification Program for Comfort and Passive Safety System Tech-nicians



Objectives The participant qualifies as a Comfort and Passive Safety System Technician. The participant receives a certificate following completion of the qualification program.

Contents The Qualification Program for Comfort and Passive Safety System Technicians consists of individual training courses. The qualification program begins with the initial test. This is an online test designed to assess theoretical knowledge in the fields of climate control, drive authorization and locking systems, and interior equipment. Following the initial test you will receive a recommendation on which training course(s) you should book. The qualification program consists of the following training courses: > T0092E • Passenger Cars, Trucks, Vans • Air Conditioning Systems • e-Training • Go > T0239F • Trucks • Heating and Climate Control • Run > T0243F • Trucks • Drive Authorization and Locking Systems • Actros, Axor • Run > T0282F • Trucks • Cab, Interior Equipment, Seats • Actros, Axor, Atego • Run Once you can demonstrate that you have attained all required qualifications, you will receive your certificate as a Qualified Comfort and Passive Safety System Technician.

Optional prerequisite Before signing up for the qualification program, you should have good knowledge of systematic troubleshooting procedures and of the workshop systems, including Star Diagnosis. Good knowledge of the on-board electrical system and vehicle networking is also required. You can obtain or refresh this knowledge by attending the following training courses: > T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go > P0019F • WIS/ASRA 3 for Workshop Specialists • Go > P0022F • VeDoc with Read Function • Go > T0180F • Trucks, Vans • Star Diagnosis Level II • Run > T0244F • Trucks • On-Board Electrical Systems, System Networking, Instrumentation • Actros, Axor, Atego • Run



Stand 12/2012 234



Title T0092E • Passenger Cars, Trucks, Vans • Air Conditioning Systems • e-Training • Go



Objectives The participant can describe the basic design of a refrigerant circuit and its key components.

Contents > Basic design of commercial vehicle climate control systems > Components and their functions > Refrigeration circuit > Fundamentals of thermodynamics


Note This e-Training is an introductory course to prepare for further training in building competency/qualification in working on air conditioning systems.

Duration 0,9 hours

Stand 12/2012 235



Title T0239F • Trucks • Heating and climate control • Run



Objectives The participant can: > Describe the design and function of all heating and climate control components and their integration in the on-board electrical system of the current Actros, Axor2 and Atego2 truck model series > Independently and professionally perform a diagnosis after malfunctions have occurred in the heating and climate control systems

Contents > Design and function of the various heating and climate control systems > Integration in the on-board electrical system of the current Actros, Axor2 and Atego2 truck model series > Use of literature (function descriptions and wiring diagrams) > Practical examples for diagnosis and troubleshooting

Optional prerequisite The participant has worked through e-Training "T0092E • Passenger Cars, Trucks, Vans • Air Conditioning Systems Basic Training • e-Training • Go" or has good knowledge of the refrigeration circuit. The participant has completed training course "T0255F • Trucks, Vans • Air Conditioning Systems Basic Training with Certificate of Competence• Go" and possesses a certificate of competence for working on the refrigeration circuit.




Stand 12/2012 236



Title T0243F • Trucks • Drive Authorization and Locking Systems • Actros, Axor • Run



Objectives The participant can: > Describe the design and function of drive authorization and locking systems in the current Actros, Axor2 and Atego2 truck model series > Perform proper diagnoses in case of malfunctions and independently perform repair work on truck locking systems (e.g. control unit replacement)

Contents > Design and system function of: - Central locking systems - Comfort locking systems - Anti-theft alarm systems (ATA) - Drive authorization systems (WSP) > New features and modifications in the current Actros, Axor2 and Atego2 truck model series > Use of literature (function descriptions and wiring diagrams) > Practical examples and exercises for diagnosis and troubleshooting

Optional prerequisite The participant has completed training course "T0244F • Trucks • On-Board Electrical Systems, System Networking, Instrumentation • Actros, Axor, Atego • Run" or has equivalent knowledge. The participant is proficient in the use of Star Diagnosis, including HMS 990.


Note Participants can test and refresh their knowledge using the CBT programs "Principles of Motor Vehicle Electronics" Parts 1-3 (order no. 1290 4757/ 58/ 59) and "Access and Drive Authorization Systems" (1290 4340).


Stand 12/2012 237



Title T0282F • Trucks • Cab, Interior Equipment, Seats • Actros, Axor, Atego • Run



Objectives The participant can: > Correctly identify and describe the components of the seat, tilting/sliding roof, door and restraint systems > Explain the design and function of the tilting/sliding roof and restraint systems > Carry out targeted diagnostic, adjustment and repair operations

Contents > New features and modifications in the Actros, Axor and Atego truck series > ISRI and Grammer seats > Tilting/sliding roof > Supplemental restraint systems (SRS) > Passive safety features: DISTRONIC adaptive cruise control (ART) and Lane Assistant (SPA) > Safety information > Adjustment, diagnosis and repair work on seat, tilting/sliding roof, door and restraint systems

Optional prerequisite The participant has worked through the CBT program "Seats" Parts 1-2 (order no. 1290 4342/ 43).


Note The duration of the training course may change according to the specific country.


Stand 12/2012 238



Title T0880E • Trucks • Qualification Program for Comfort and Passive Safety System Tech-nicians • Exit exam • Go




Contents This is an online test designed to assess theoretical knowledge in the following fields. > Comfort systems - Climate control - Drive Authorization and Locking Systems - Interior equipment > Passive safety systems

Mandatory prerequisite T0411E • Trucks • Qualification Program for Comfort and Passive Safety System Technicians • Initial Test • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Duration 0 hours

Stand 12/2012 239



Title T0176F • Trucks • Heating, Climate Control and Cab, Interior Equipment • New Long-Distance Actros • New Features/Modifications • Fly



Objectives The participant can: > Determine the cause of complaints by performing targeted vehicle checks and evaluating fault symptom descriptions > Read out the malfunctions/faults in the vehicle with the help of the on-board diagnosis system > Describe the design and function of the comfort systems and make adjustments > Perform measures for the rectification of vehicle complaints with the help of the technical workshop literature (WIS/TIPS) > Name the current service measures and describe the required diagnostic tasks

Contents > Modifications and new features of the comfort systems in the new Actros: - Heating and climate control - Cab, interior equipment and seats > Notes and tips on special equipment and retrofits > New technical features/modifications and current service measures > Tips on design groups

Optional prerequisite The participant is a Qualified Comfort and Passive Safety System Technician or has good knowledge of the comfort systems. He/she is proficient in the use of Star Diagnosis, including the HMS 990, and has good knowledge in the fields of electrical and electronic systems as well as on-board electrical systems.



Stand 12/2012 240



Title T0419F • Trucks • Drive Authorization and Locking Systems DAS 3 • Actros (BR 96x) and new Atego • Run



Objectives The participant can: > Describe the design and function of the drive authorization and locking systems (DAS) > Perform proper diagnoses in case of malfunctions and independently perform repair work on truck locking systems (e.g. control unit replacement)

Contents > Design and system function of: - Drive authorization system (DAS 3) - Comfort locking systems - Central locking systems - Anti-theft alarm systems (ATA) - Multifunction key > Innovations/modifications to the new Atego > Use of literature (function descriptions and wiring diagrams) > Practical examples and exercises for diagnosis and troubleshooting

Optional prerequisite The participant has completed training course "T0244F • Trucks • On-Board Electrical Systems, System Networking, Instrumentation • Actros, Axor, Atego • Run" or has equivalent knowledge. The participant is proficient in the use of Star Diagnosis, incl. HMS 990.


Note Participants can test and refresh their knowledge using the CBT programs "Principles of Motor Vehicle Electronics" Parts 1-3 (order no. 1290 4757/ 58/ 59) and "Access and Drive Authorization Systems" (1290 4340).


Stand 12/2012 241



Title T0433F • Truck FUSO • On-board electrical system, system networking, retrofitting and jobs with the diagnostic unit • Canter TF • Run



Objectives The participant can: > Name the service portal options > Describe the design of the on-board electrical system > Assign specific performance data to the SSAM inputs and outputs. > Perform parameterization on control units > Recognize errors in the vehicle with the aid of a diagnostic unit > Operate the menus in the instrument cluster > Describe the way the immobilizer works > Teach in keys > Operate the air conditioning system and locate the components of the air conditioning system > Perform retrofitting (power take-off and trailer socket) > Apply information media and materials

Contents > Design of the on-board electrical system > Networking of the electrical system > Retrofitting work on the electrical part of - power take-off and - trailer socket > Practical jobs and troubleshooting with the diagnostic unit > Functions and display concept for the new Instrument > Modifications to the immobilizer (Immobilizer system)



Stand 12/2012 242


Department Telecommunications

Title T0371F • Passenger Cars • Qualification Program for Telecommunications System Technicians


Target group System Technician Telecommunication

Objectives The participant qualifies as a Telecommunications System Technician. The participant receives a certificate following completion of the qualification program.

Contents The Qualification Program for Telecommunications System Technicians consists of individual training courses. The qualification program begins with the initial test. This is an online test designed to assess theoretical knowledge in the various fields of competence. Following the initial test you will receive a recommendation on which training course(s) you should book. The qualification program consists of the following training courses: > T0455F • Passenger Cars • Diagnosis of the New NTG 4.5 and Current Telematics Systems • Emphasis on the M, B and SL-Class • Fly > T0097E • Passenger Cars • Diagnosis of Telematics Systems • Fundamentals • e-Training • Run > T0464F • Passenger Cars • Telecommunications • Emphasis on the New M and B-Class • New Features/Modifications • Run > T0456F • Passenger Cars • Telematics Platforms and Systems • Go Once you can demonstrate that you have attained all required qualifications, you will receive your certificate as a Qualified Telecommunications System Technician.

Optional prerequisite Before signing up for the qualification program, you should have good knowledge of systematic troubleshooting procedures and of the workshop systems, including Star Diagnosis. Good knowledge of the current telecommunications systems is also required. You can obtain or refresh this knowledge by attending the following training courses: > T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go > T0445E • Passenger Cars • Fundamentals of SDconnect with On-Board Electrical and Bus Systems • Cross-System Competence • e-Training • Go > T0514F • Passenger Cars • On-Board Electrical and Bus Systems • Run > P0022F • VeDoc with Read Function • Go > P0019F • WIS/ASRA 3 for Workshop Specialists • Go > P0020F • Passenger Cars, Vans • Electronic Parts Catalog (EPC) • Go > T0178F • Passenger Cars • Star Diagnosis • Level II • Run > T0103E • Passenger Cars, Trucks, Vans, smart, Mitsubishi • High-Voltage Systems in Motor Vehicles – Awareness • e-Training • Go > T0001F • Passenger Cars, Trucks, Vans, smart, Mitsubishi • High-Voltage Qualification for Motor Vehicles • Go



Stand 12/2012 243



Title T0676E • Passenger Cars • Qualification Program for Telecommunications System Technicians • Initial Test • Go




Contents Theoretical test in telecommunications.


Note The test is part of the qualification program for Mercedes-Benz Telecommunications System Technicians.

Duration 0 hours

Stand 12/2012 244



Title T0456F • Passenger Cars • Telematics Platforms and Systems • Go



Objectives The participant can > Describe the current telematics generations > Explain the function and design of the telematics generations > Describe the features in the head units and operate them > Explain signal transmission > Explain how navigation functions and perform updates

Contents > Design and function of the current telematics generations > Signal transmission > Head unit features > Fundamentals, variants, and software updates for navigation > Integration of telematics systems in the vehicle networking > Processing customer complaints related to telematics



Stand 12/2012 245



Title T0856E • Passenger Cars • Qualification Program for Telecommunications System Technicians • Final Test • Fly



Objectives The participant's knowledge is determined for the telecommunication systems competence area.

Contents This is an online test designed to assess the theoretical knowledge in the telecommunication systems competence area.

Mandatory prerequisite T0676E • Passenger Cars • Qualification Program for Telecommunications System Technicians • Initial Test • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Duration 0 hours

Stand 12/2012 246



Title T0833E • Passenger Cars • Telecommunications Systems • e-Training • Go



Objectives The participant is familiar with the function and design of the telecommunications systems.

Contents Function and design of the Mercedes-Benz telecommunications systems.


Duration 4,0 hours

Stand 12/2012 247



Title T0817F • Passenger Cars • Telecommunications Systems • Innovations in the S-Class (W/V 222) and Other Model Series • Run



Objectives The participant can: > Explain the design, function, and features of the NTG 4.5 and NTG 5.0 as well as the new telecommunications accessories > Systematically evaluate telematics complaints and find suitable repair solutions > Perform structured troubleshooting using DAS and Xentry

Contents > Networking and cross-linking of Telematics Generation NTG 4.5 (generation 3) and NTG 5.0 in the A-Class and S-Class (W176, W/V 222) > BAK (control and display concept) > Troubleshooting and diagnosis based on current complaints > Use of diagnostic tools, antenna meter, Hermann Measurement Technology and Bluetooth test adapter > Bluetooth technology > Basic and comfort telephony including antennas > New telecommunications accessories (e.g. for iPod, iPhone Interface Plus, SAP V4 cradle, Becker Map Pilot, RSE)



Stand 12/2012 248



Title T0821F • Passenger Cars • Diagnosis of Telecommunications Systems • Fly



Objectives For the current model series, the participant can > Systematically evaluate complex telecommunications complaints and find suitable repair solutions > Perform structured troubleshooting using DAS and Xentry > Internalize the systematic approach of the diagnosis strategy by completing practical exercises

Contents > Networking and cross-linking of telematics generation NTG 4.5 with emphasis on current model series and on NTG 2.5, 3.5, 4.0 and 4.5 - Control and display concept (BAK) in current model series - NTG 4.5 generation 3, including sound systems (basic, premium, high-end) > Voice amplification (front-to-rear) > Troubleshooting and diagnosis based on current complaints > Use of the latest diagnostic tools, antenna meter, Hermann Measurement Technology and Bluetooth test adapter > Bluetooth technology, DAB > Basic and comfort telephony including antennas

Mandatory prerequisite T0097E • Passenger Cars • Diagnosis of Telematics Systems • Fundamentals • e-Training • Run This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 249



Title T0823F • Passenger Cars • Comfort and Climate Control Systems • Innovations in the S-Class (W/V 222) and Other Model Series • Run



Objectives The participant can: > Explain the design, functions, and features of the comfort and climate control systems > Diagnose the complex comfort, drive authorization and display systems on the current vehicle model series, and find suitable repair solutions > Perform structured troubleshooting using Xentry > Share experiences during practical exercises and expand his/her knowledge > Internalize the systematic approach of the diagnosis strategy by completing practical exercises

Contents > Star 2 architecture and FlexRay > Partial high beam, panel heating > Advanced seat functions, fragrance diffuser, potentiometer-controlled air flaps > Low profile cables, multi-directional high-frequency cables, lithium-ion battery, 48 V components, 230 V socket > LED headlamp systems > Diagnosis hardware and advanced diagnostic functions, e.g. New Star Diagnosis Hardware Xentry Kit/Realignment of Star Diagnosis > Control units and FlexRay bus system 212/207, as well as NTG 5.0 control unit programming > Comfort functions, e.g. heated windshield, PRE-SAFE® pulse, ambiance illumination, roof systems > Advanced handling of Star Diagnosis, Xentry, and Hermann Measurement Technology > Diagnose customer complaints, generate the proper remedial actions and remedy faults



Stand 12/2012 250



Title T0231F • Vans • Telematics • Fly



Objectives The participant can: > Operate telephones, COMAND, voice control system and Linguatronic > Perform targeted diagnoses on the telematics systems with and without Star Diagnosis > Set and program the components > Explain MOST/CAN networking and state the advantages and disadvantages

Contents > Networking of MOST and CAN > Operation, design, function, and diagnosis of telematics components > COMAND and VTG > Comfort telephony, Bluetooth telephony > Bluetooth® > LINGUATRONIC > Dynamic destination-oriented navigation > Telephone, fixed portable CTEL > MediaNavigation Center

Optional prerequisite The participant has completed advanced training course "T0249F • Trucks, Vans • Telematics • Run" or has good knowledge of telematics. He/she is proficient in the use of Star Diagnosis, including the HMS 990, and has good knowledge in the fields of electrical/electronic systems and on-board electrical systems.


Note The duration of the training course may change according to the specific country.


Stand 12/2012 251



Title T0441F • Vans • Telecommunications • New Features and Modifications • Run



Objectives Update training for telematics repair technicians: > CAN networking > Bluetooth > Telephone > Legal changes pertaining to digital tachographs > Accessory products

Contents > CAN networking - Initial startup and diagnosis > Introduction of FleetBoard in the Vito > Changes to the digital tachograph > Exchange of experience regarding telematics and DAB+

Optional prerequisite The participant has completed advanced training course "T0249F • Trucks, Vans • Telematics • Run" or has equivalent knowledge.



Stand 12/2012 252



Title T0879E • Vans • Qualification Program for Telecommunications System Technicians • Exit exam • Go




Contents This is an online test designed to assess theoretical knowledge in the following fields. > Telecommunications systems - Radio - Telephone - Navigation - FleetBoard



Duration 0 hours

Stand 12/2012 253



Title T0091E • Trucks, Vans • Fundamentals of Telematics • e-Training • Go



Objectives The participant: > Can describe the fundamentals for signal transmission, radio systems, navigation, and mobile communication > Can describe the interplay of the various functions in navigation and mobile communication > Understand the complex interrelations of networked and non-networked systems and can describe them

Contents > Introduction to telematics > Fundamentals of signal transmission: - Transmission paths - Frequency - Transmitting and receiving with antennas > GSM network, design, and description > SMS in telematics > UMTS and LTE successor technology > Vehicle navigation components > Design of the global positioning system (GPS) > Dynamic destination-oriented vehicle navigation > Digital audio/video systems such as DAB and DMB


Note The participant requires access to the intranet/Internet, as this seminar consists of online content.

Duration 2,0 hours

Stand 12/2012 254



Title T0249F • Trucks, Vans • Telematics • Run



Objectives The participant can: > Describe the scope of telematics systems in trucks and vans > Understand the physical fundamentals used in the telematics systems > Diagnose and understand basic malfunctions in telematics systems > Perform measurement and diagnosis work on the current factory-fitted systems

Contents > Basic knowledge of high-frequency technology and antenna systems > GPS and GSM networks and UMTS > Design and function of vehicle networks > Function of GPS, audio and video components > Inductive charging, inductive antenna > Simple measurement and diagnostic work on the vehicle using the Workshop Information System and diagnostic systems

Optional prerequisite The participant is recommended to attend training course "T0244F • Trucks • On-Board Electrical Systems, System Networking, Instrumentation • Actros, Axor, Atego • Run" or "T0250F • Vans • On-Board Electrical Systems, System Networking, Instrumentation • Sprinter (BR 906), Vito/Viano (BR 639) • Run".

Mandatory prerequisite T0091E • Trucks, Vans • Fundamentals of Telematics • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The duration of the training course may differ in each country.


Stand 12/2012 255



Title T0232F • Trucks • Telematics • Fly



Objectives The participant can: > Describe the telematics systems in the current truck model series > Operate telephones, navigation, FleetBoard and the CB radio > Perform targeted diagnoses on the telematics systems with and without Star Diagnosis > Set and program the components

Contents > Operation, design, function, and diagnosis of telematics components > Navigation systems > Telephone and cell phone installation > Multimedia applications > FleetBoard system and FleetBoard workshop applications > Toll > CB two-way radio systems > Practical application of on-board and off-board diagnosis in telematics systems




Stand 12/2012 256



Title T0105E • Trucks, Vans • FleetBoard • e-Training • Go



Objectives The participant has an overview of the telematics-supported fleet management system FleetBoard

Contents > System description and services > Benefits of the system for workshops and customers > Components, installation locations and networking > Services, servers and data flow > Information about contact persons


Duration 1,0 hours

Stand 12/2012 257



Title T0238F • Trucks, Vans • FleetBoard • Internet Application • Run



Objectives The participant can: > Operate the telematics-supported fleet management system FleetBoard in a competent manner > Conduct troubleshooting via the Internet > Advise the customer on service and maintenance

Contents > System description, scope of services and customer benefits offered by the system > Using SPPS (online fixed-price calculator) with FleetBoard > Components, installation locations and networking > Services, servers, data flow > FleetBoard diagnosis/troubleshooting via the Internet > Reading out and interpreting data using FleetBoard > Information on contact persons and a look ahead to future developments


Note This training course is for operations looking to acquire certification as a FleetBoard Premium Partner. The training focuses on uptime (TELEDIAGNOSIS) and maintenance management.


Stand 12/2012 258



Title T0233F • Trucks, Vans • FleetBoard • Fly



Objectives The participant can proficiently diagnose and repair the refined, telematics-based FleetBoard fleet management system and is able to offer customers comprehensive advice.

Contents > The product "FleetBoard" - System description, scope of services, workshop and customer benefits offered by the system > The technical system in commercial vehicles - Components, installation locations, networking, and wiring diagrams - Integration of communications functions into the base module and the PSM > Services, servers, data flow - Interaction with the driver cockpit, server, freight forwarder and the service operations > FleetBoard retrofitting - On vehicles with and without preinstallation > FleetBoard diagnosis/troubleshooting > Reading out and interpreting data using FleetBoard > Information on contact persons and a look ahead to future developments

Optional prerequisite The participant has completed an advanced ("Run") training course in telematics or has equivalent knowledge.

Mandatory prerequisite T0105E • Trucks, Vans • FleetBoard • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 259



Title T0727E • Trucks, Vans • FleetBoard in Buses • AKUBIS® direct special • Final Test • Go



Objectives The participant proves that she/he took part in the AKUBIS® direct special broadcast "FleetBoard in Buses". Participation is documented in his/her training history.

Contents Test questions from the AKUBIS® direct special broadcast. You will be informed of the broadcast dates in a separate letter.



Duration 0 hours

Stand 12/2012 260



Title T0829F • Trucks, Vans • FleetBoard • Internet Application • Run



Objectives The participant can: > Operate the telematics-supported fleet management system FleetBoard in a competent manner > Conduct troubleshooting via the Internet > Advise the customer on service and maintenance

Contents > System description, scope of services and customer benefits offered by the system > Using SPPS (online fixed-price calculator) with FleetBoard > Components, installation locations and networking > Services, servers, data flow > FleetBoard diagnosis/troubleshooting via the Internet > Reading out and interpreting data using FleetBoard > Modifications and new features with the new hardware and applications


Note This training course is for operations looking to acquire certification as a FleetBoard Premium Partner. The training focuses on uptime (TELEDIAGNOSIS) and maintenance management.


Stand 12/2012 261



Title T0175F • Trucks • Telecommunications • New Actros in Long-Distance Haulage • New Features and Modifications • Fly



Objectives The participant can: > Describe telematics systems in the new Actros for long-distance and distribution haulage > Operate telephones, navigation, FleetBoard and the CB radio > Perform targeted diagnoses on the telematics systems with and without Star Diagnosis > Set and program the components

Contents > Design, function, operation and diagnosis of telematics components > Navigation systems > Telephone and cell phone installation > Multimedia applications




Stand 12/2012 262



Title T0900E • Trucks • Qualification Program for Telecommunications System Technicians • Exit exam • Go




Contents This is an online test designed to assess theoretical knowledge in the following fields. > Telecommunications systems - Radio - Telephone - Navigation - FleetBoard

Mandatory prerequisite T0412E • Trucks • Qualification Program for Telecommunications System Technicians • Initial Test • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Duration 0 hours

Stand 12/2012 263


Department Bodywork

Title T0501F • smart • Soft Top Systems • Run



Objectives The participant can > Operate and maintain the soft top system on the A451 > Professionally perform a fault diagnosis > Perform necessary repairs

Contents > Function mode and operation of the A451 soft top system > Possible causes of faults > Remedies and repairs

Optional prerequisite "T0386F • smart • Technology smart Model Series • Go" prior to Dec. 31, 2011 or "T0500F • smart • Technology smart Entry fortwo • Go" as of Jan. 1, 2012 or has completed a technical apprenticeship in the field of motor vehicles at an authorized smart service operation.



Note This training course begins with an initial test and ends with a final test. The initial test must be passed in order to take the final test.


Stand 12/2012 264


Department Bodywork

Title T0382F • smart • Accident Assessment Technology • Run



Objectives The participant can: > Assess accident damage > Use smart® standards and guidelines for body repairs > Determine the scope of work on accident-damaged vehicles according to smart® guidelines > Evaluate the results of work contracted out to specialized shops > Name sectional repairs performed on body components

Contents > Accident damage assessment on models C/A450 and C/A 451 > smart® standards and guidelines for body repairs > Determining the scope of repairs > Checking repairs > Determination of body section repairs

Optional prerequisite Successful participation in the course "T0386F • Technology smart Model Series • Go" prior to Dec. 31, 2011, or "T0500F • smart • Entry smart fortwo • Go" as of Jan. 1, 2012, or has completed a technical apprenticeship in the field of motor vehicles at an authorized smart service operation.




Stand 12/2012 265


Department Bodywork

Title T0366F • Passenger Cars • Qualification Program for Body Specialists


Target group Bodywork Specialist

Objectives The participant qualifies as a Body Specialist. The participant receives a certificate following completion of the qualification program.

Contents The Qualification Program for Body Specialists consists of the following individual training courses. The qualification program begins with the initial test. This is an online test designed to assess theoretical knowledge in the fields of accident repair and equipment for various model series. Following the initial test you will receive a recommendation on which training course(s) you should book. The qualification program consists of the following training courses: > T0374F • Passenger Cars • Accident Repair and Equipment • C-, GLK-, E- and S-Class • Run > T0847F • Passenger Cars • Accident Repair and Equipment • M- and GL-Class (W/X 166) • Run > T0837F • Passenger Cars • Accident Repair and Equipment • SLK- and CLS-Class • Run > T0457F • Passenger Cars • Accident Repair and Equipment • B-Class (W246) and MFA • Run > T0458E • Passenger Cars • Fundamentals of Body Accident Repair • e-Training • Go Once you can demonstrate that you have attained all required qualifications, you will receive your certificate as a Qualified Body Specialist.



Stand 12/2012 266


Department Bodywork

Title T0680E • Passenger Cars • Qualification Program for Body Specialists • Initial Test • Go




Contents Theoretical Test in the Area of Bodies.


Note The test is part of the qualification program for Mercedes-Benz Body Specialists.

Duration 0 hours

Stand 12/2012 267


Department Bodywork

Title T0847F • Passenger Cars • Accident Repair and Equipment • M and GL-Class (W/X 166) • Run



Objectives The participant: > Can name the design of the body structure used for model series 166 > Can name the latest processing methods for "ultra-high-strength" steels > Can name the most important body repairs > Becomes familiar with the necessary safety measures for welding work and work on the SRS system > Can name the main equipment features and special considerations > Can perform fundamental removal and installation jobs for the interior

Contents > Use of special tools on the M and GL Class (BR 166) > Practically-oriented exercises on various sectional repairs > Special considerations of coatings, e.g. galvanized panels > New requirements imposed by ultra high-strength steels (e.g. Usibor) > Practically-oriented exercises on various removal and installation operations in the interior and exterior

Mandatory prerequisite T0458E • Passenger Cars • Fundamentals of Body Accident Repair • e-Training • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.



Stand 12/2012 268


Department Bodywork

Title T0837F • Passenger Cars • Accident Repair and Equipment • SLK and CLS-Class • Run



Objectives The participant: > Can name the design of the body structure used for model series > Can name the latest processing methods for "ultra high-strength" steels > Can name the most important body repairs > Is familiar with the required safety measures for welding jobs and work on the SRS system > Can name the main equipment features and special considerations > Can perform fundamental removal and installation jobs for the interior

Contents > Use of special tools on various model series > Practically-oriented exercises on various sectional repairs > Special considerations of coatings, e.g. galvanized panels > New requirements due to ultra high-strength steels (e.g. Usibor) > Practically-oriented exercises on various removal and installation operations on the interior and exterior



Note The participant must have basic experience in bodywork repairs on previous model series in accordance with Mercedes-Benz guidelines. In addition, basic knowledge of MIG soldering, MAG welding, resistance welding and how to set up the straightening bench is required.


Stand 12/2012 269


Department Bodywork

Title T0457F • Passenger Cars • Accident Repair and Equipment for the New B-Class W246, MFA • Run



Objectives The participant > Can name the design of the body structure used for the new W246 model series > Can name the latest processing methods for "ultra-high-strength" steels > Can name the most important body repairs > Is familiar with the required safety measures for welding jobs and work on the SRS system > Can name the main equipment features and special considerations > Can perform fundamental removal and installation jobs for the interior

Contents > Use of special tools on the new W246 model series > Practically-oriented exercises on various sectional repairs > Special considerations of coatings, e.g. galvanized panels > New requirements imposed by ultra high-strength steels (e.g. Usibor) > Practically-oriented exercises on various removal and installation operations in the interior and exterior




Stand 12/2012 270


Department Bodywork

Title T0458E • Passenger Cars • Fundamentals of Body Accident Repair • e-Training • Go



Objectives The participant > Can name the design of the body structure used for model series > Can name the most important body repairs > Is familiar with the required safety measures for welding work

Contents Fundamental knowledge about body accident repair


Duration 1,0 hours

Stand 12/2012 271


Department Bodywork

Title T0857E • Passenger Cars • Qualification Program for Body Specialists • Final Test • Fly




Contents This is an online test designed to assess theoretical knowledge in the following fields: > Accident repair > Interior and exterior equipment

Mandatory prerequisite T0678E • Passenger Cars • Qualification Program for Drivetrain System Technicians • Initial Test • Go This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The test is part of the qualification program for Mercedes-Benz Bodywork Specialists.

Duration 0 hours

Stand 12/2012 272


Department Bodywork

Title T0849F • Passenger Cars • Accident Repair • S-Class (W/V 222) • Fly



Objectives The participant can: > Describe the design of the aluminum body structure and the repair concept for the S-Class (W/V222) > Describe the latest methods for processing aluminum materials > Perform basic aluminum body repairs such as riveting, bolting, and bonding > Identify the required safety measures for working on the SRS system

Contents > Body and repair concept for the S-Class (W/V 222) > Use of special tools > Practically-oriented exercises on various sectional repairs > Special considerations and new demands for aluminum materials




Stand 12/2012 273


Department Bodywork

Title T0466F • Passenger Cars • Accident Repair for the SL-Class (R231) • Fly



Objectives The participant can: > Describe the design of the aluminum body structure and the repair concept for the new SL-Class (R231) > Describe the latest methods for processing aluminum materials > Perform basic aluminum body repairs such as welding, riveting, bolting and adhesive bonding > Identify the required safety measures for welding jobs and work on the SRS system

Contents > Body and repair concept for the new SL-Class (R231) > Use of special tools > Practically-oriented exercises on various sectional repairs > Special considerations and new demands for aluminum materials




Stand 12/2012 274


Department Bodywork

Title T0853F • Passenger Cars • Accident Repair and Equipment • SLS-Class (BR 197) • Fly


Target group Bodywork Expert

Objectives The participant can: > Name the design of the body structure used for model series 197 > Name the latest machining methods for "super high-strength" steels, cast parts and aluminum > Effectively deploy the latest straightening tool sets and special tools > Name the basic types of body repairs > Name the most important equipment features and special features > Carry out basic removal and installation operations in the interior > Name the installation locations and the interrelations between the components.

Contents > Use of special tools on the SLS model series 197 > Practically-oriented exercises on various sectional repairs > Special considerations for machining, e.g., aluminum sheets > New requirements resulting from use of high-strength steels, cast parts and aluminum > Practically-oriented exercises on various removal and installation operations in the interior and exterior



Note The participant should have basic experience in bodywork repairs on previous model series in accordance with Mercedes-Benz guidelines. Basic knowledge of MIG soldering, MAG, resistance and aluminum welding and straightening bench setup. Completion of CBT "Fundamentals of body straightening technology" Parts 1-3 (order no. 1290 4720/ 12904010/ 12904011) is advantageous.


Stand 12/2012 275


Department Bodywork

Title T0274F • Passenger Cars • Passive Restraint, Knee, Airbag and Safety Systems • Run



Objectives The participant can > Describe the design, function and repair of the current restraint systems > Diagnose and test SRS components > Perform diagnosis and repair work on the airbag, PRE-SAFE®, and emergency belt tensioning retractor systems > Independently perform preventive measures on safety-relevant components on an accident-damaged vehicle

Contents > Design, deployment and effect of all airbag systems > Handling of SRS components and PRE-SAFE® systems in the W212 and W221 > Emergency tensioning retractors and NECK-PRO systems > Seat occupied and automatic child seat recognition > Passive safety components > Legal framework (Explosives Act and the Explosives Act Ordinance) > Responsibilities within the operation > Storage of pyrotechnical material > Reporting procedure and offenses


Note Participants can test and refresh their knowledge using the CBT programs "Safety and Restraint Systems" Parts 1 and 2 (order no. 1290 4034 and 1290 4039). This training serves to certify competence in handling airbags, PRE-SAFE® systems and emergency tensioning retractors for the trade supervisory authorities.


Stand 12/2012 276


Department Bodywork

Title T0850F • Passenger Cars • Glass Repair and Windshield/Rear Window Exchange • Run



Objectives The participant can: > Assess damage and determine the repair strategy > Repair glass in a professional manner > Remove/install the windshield and rear windows in a professional manner > Use the tools and repair methods recommended by Mercedes-Benz

Contents > Recognition and assessment of damage profiles on the front and rear windows > Determining the repair procedure > Possibilities and techniques for glass repair and exchanging the windshield and rear window > Practically-oriented exercises on the different repair methods




Stand 12/2012 277


Department Bodywork

Title T0848F • Passenger Cars • Joining Techniques for Current Model Series • Run



Objectives The participant can: > Describe the advantages and disadvantages of MIG welding and soldering techniques as well as of aluminum welding > Describe the established application areas of MIG soldering and aluminum welding on the vehicle > Name the approved filler materials for MIG soldering and aluminum welding > Name special types of joints and produce professional joints using adhesive bonding, riveting and mixed techniques > Name the special features of aluminum materials, their properties and repair techniques for the R231

Contents > Joining methods currently used in production > Repair methods applied in the Mercedes-Benz workshop with respect to joining techniques > Producing test joints > Processing of aluminum materials and their repair using practical examples > Evaluation of various destructively tested joints, in particular adhesive and riveted joints > Results of adhesive and riveted joints




Stand 12/2012 278


Department Bodywork

Title T0462F • Passenger Cars • Assessment of Current Body Shell Complaints • Run



Objectives The participant can: > Perform an exact diagnosis of the components subject to complaint > Correct faults as necessary according to the test catalog or catalog of standards > Employ the correct repair stages, approved materials and tools > Permanently remove corrosion damage and apply corrosion protection > Explain the background leading to these issues > Conduct customer discussions in a professional manner and employ the appropriate arguments

Contents > Corrosion identification and economical repair solutions for doors, trunk lid, frame-type integral support, roof, spring cup, sidewall, underfloor, fenders and engine hood > Individual component protection > Inspection guidelines and catalog of standards > Necessary tools, e.g., IBIX sandblaster, door cutting device, Taurus 4 riveting device



Stand 12/2012 279


Department Bodywork

Title T0518F • Passenger Cars • Aluminum Welding • Work Sample 2 • Fly



Objectives Successful 6-month proof of qualification for aluminum welding on Mercedes-Benz vehicles.

Contents Creation of aluminum welding samples as per ISO 9606-2 and Mercedes-Benz-specific standards.

Mandatory prerequisite T0513F • Passenger Cars • Aluminum Welding • Work Sample 1 • Fly This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The participant must bring - his/her welding test certificate from training course T0463F - his/her complete protective clothing (welding mask, safety shoes, jacket or overalls), as it needs to be worn during the practical part of the course - a materials package "QEV 111 AEYEGL TS Weld Specimen Material" for a work sample On successful completion of the tests in the "Aluminum Welding 2" course, the participant will receive a certificate. This certificate is valid for 2 years, as long as the employee successfully participates in the prescribed training courses "Aluminum Welding Work Sample 1, 2 and 3 • Fly" every 6 months. IMPORTANT! These work samples must be created personally in the welding institute in the presence of qualified examiners/trainers. No other type of creation is permitted. The training price includes all test fees.


Stand 12/2012 280


Department Bodywork




Objectives Successful 6-month proof of qualification for aluminum welding on Mercedes-Benz vehicles.


Mandatory prerequisite T0846F • Passenger Cars • Aluminum Welding • Further Training • Fly This training/test has to be booked, before you are authorized to book the main training. You´ll find a detailed description about the training, using the training code.


Note The participant must bring - his/her welding test certificate from training course T0846F - his/her complete protective clothing (welding mask, safety shoes, jacket or overalls), as it needs to be worn during the practical part of the course - a materials package "QEV 111 AEYEGL TS Weld Specimen Material" for creating a work sample On successful completion of the tests in the "Aluminum Welding Further Training" course, the participant will receive a certificate. This certificate is valid for 2 years, as long as the employee successfully participates in the prescribed training courses "Aluminum Welding Work Sample 4, 5 and 6 • Fly" every 6 months. IMPORTANT! These work samples must be created personally in the welding institute in the presence of qualified examiners/trainers. No other type of creation is permitted. The training price includes all test fees.


Stand 12/2012 281


Department Bodywork




Objectives Successful proof of qualification for aluminum welding on Mercedes-Benz vehicles every 6 months.




Note The participant must - bring his/her "Welder Test Certificate" from the training course T0846F - must bring his/her own complete protective clothing (welding mask, safety shoes, jacket or overalls), as it will be worn during the practical part of the course - bring the "QEV 111 AEYEGL TS Weld Specimen Material" to the work trial. Employees who successfully complete the tests in the training course "Aluminum Welding Further Training" will receive a certificate. This certificate is valid for two years, as long as the employee successfully participates in the prescribed training courses "Aluminum Welding Work Sample 4, 5 and 6 • Fly" every six months. IMPORTANT! These work samples must be personally created in the welding institute in the presence of qualified examiners/trainers. No other type of creation is permitted. The training price includes all test fees.


Stand 12/2012 282


Department Bodywork

Title T0846F • Passenger Cars • Aluminum Welding • Further Training • Fly



Objectives The participant can: > Assess the hazards of MIG welding and take measures to protect his/her health > Name the differences between MIG/MAG welding and the advantages of the pulsed arc technique > Set welding equipment to suit the base material, type of seam and the welding position > Work on skills with regard to the weld positions and seam types used in repairs > Detect possible weld seam faults and respond appropriately > Verify his/her MIG aluminum welding skills during tests

Contents > Work safety and accident prevention > MIG/MAG welding, pulsed arc > Adjustment of welding parameters/effects on the weld > Repetition of the test in accordance with DIN ISO EN 9606-2 > Preparation for the test on die-cast and chilled-cast components in accordance with Mercedes-Benz specifications > Test in accordance with the above-listed standards > Repetition of the final qualification in accordance with ISO 9606-2 and Mercedes-Benz standard (GSP/TPE) for aluminum welding on body structures



Note The participant must - bring his/her "Welder Test Certificate" from the training course T0463F - must bring his/her own complete protective clothing (welding mask, safety shoes, jacket or overalls), as it will be worn during the practical segment of the course - bring the "QEV 111 AEYEGL TS Weld Specimen Material" to the work trial. Employees who successfully complete the tests in the training course "Aluminum Welding Further Training" will receive a certificate. This certificate is valid for 2 years, as long as the employee successfully participates in the prescribed training courses "Aluminum Welding Work Sample 4, 5 and 6 • Fly" every 6 months. The training price includes all test fees


Stand 12/2012 283


Department Bodywork

Title T0851F • Passenger Cars • Interior and exterior equipment • S-Class (W/V222) • Fly



Objectives The participant: > Can describe the design on the aluminium body structure of the S-Class (W/V 222) > Can name the main equipment features and special considerations > Can perform the most important removal and installation work in the interior and exterior. > Is familiar with the work procedures and safety measures for roof systems > Is familiar with body-specific adjustment operations

Contents > Use of special tools on the S-Class (W/V 222) > Practically-oriented exercises on various removal and installation operations in the interior and exterior > Body-related calibration and adjustment operations > Roof systems - Information and safety precautions for removal and installation




Stand 12/2012 284


Department Bodywork

Title T0471F • Passenger Cars • Interior and Exterior Equipment for the SL-Class (R231) • Fly



Objectives The participant: > Can describe the design of the aluminum body structure for the new SL-Class (R231) > Can name the main equipment features and special considerations > Can perform the most important removal and installation work in the interior and exterior. > Is familiar with the work procedures and safety measures for MAGIC SKY CONTROL > Is familiar with the body-specific adjustment operations (e.g. Softnose, trunk lid)

Contents > Use of special tools on the new SL-Class (R231) > Practically-oriented exercises on various removal and installation operations in the interior and exterior > Body-related calibration and adjustment operations > MAGIC SKY CONTROL - Information and safety precautions for removal and installation



Stand 12/2012 285


Department Bodywork

Title T0911F • Passenger Cars, Vans • Damage diagnosis • Accident repair • Run



Objectives The participant can: > Correctly analyze and select the appropriate repair process > Search for information in a targeted manner using the available systems in the Internet, Mercedes-Benz publications, and Mercedes-Benz repair guidelines > Name the processes and methods for the entire reception and damage registration process

Contents > Detailed accident damage diagnosis > Detailed repair planning based on the workshop order > Implementation and documentation of repair works including quality assurance > Knowledge on the manner in which active/passive safety systems function - relevance for accident repair > Security-relevant accident repair > Possible diagnoses of noises, leaks, body shell complaints




Stand 12/2012 286


Department Bodywork

Title T0910F • Passenger Cars, Vans • Damage diagnosis • Accident repair and paintwork • Run




Contents > Reception, paint and accident damage diagnosis, determination of the repair level > Small repair including fixed price calculation > Fundamentals of workshop orders, damage calculation and insurance coordination processes > Preparation and coordination of repair processing with body specialist > Invoicing, vehicle handover to the customer > Fundamentals of extra and special paintwork (matt paint and 3 layered) > Active/passive safety systems - Relevance to accident repair > Information about high voltage for accident diagnosis – if necessary, e-Training T0103E as an optional precondition > Warranty processing (noises, leaks, body shell complaints)




Stand 12/2012 287


Department Bodywork

Title T0825F • Vans • Accident Repair • Citan • Run



Objectives The participant can: > Perform an accident diagnosis > Describe accident repair of the vehicle model used in the training according to the Mercedes-Benz guidelines.

Contents > Mercedes-Benz guidelines for repairing the vehicle model > Accident diagnosis > New features/modifications in accident repair > Active and passive safety > Protective equipment > Corrosion prevention measures



Stand 12/2012 288


Department Bodywork

Title T0304F • Trucks • Accident Repair for Cabs • Actros, Axor, Atego • Run



Objectives The participant can: > Perform an accident diagnosis > Repair the cab model used in the training course according to Mercedes-Benz guidelines

Contents > Accident/cab repairs > Diagnosis of cab and seats in case of an accident > Setting up the straightening bench > Setting the cab on the straightening bench > Modifications and new features in the cab > Resistance welding > Evaluation of weld joints > Active and passive safety systems/components > Adjustment operations on autonomous intelligent cruise control (ART) and Lane Assistant system (SPA) > Protective equipment > Corrosion prevention measures


Note The participant has basic knowledge of accident repair. The participant has successfully completed training course "X0164F • WIS/ASRA for Parts Specialists • Module 2.1 • Go" or has equivalent knowledge.


Stand 12/2012 289


Department Paint

Title T0696F • Passenger Cars • Mercedes-Benz High-Quality Paint Repair • Glasurit paint system • Run


Target group Paintwork Specialist

Objectives Mercedes-Benz-specific objectives: The participant can > Name the approved repair systems for warranty cases > Use the available systems to gather specific information in the Internet and in Mercedes-Benz publications and repair guidelines > Describe vehicle-specific work procedures, is familiar with tricks and angles, and can use the protective equipment > Name effective methods for masking work specific to Mercedes-Benz, as well as the products required for painting Glasurit-specific objectives: The participant can > Name the base materials, substrates, and current clear coat types > Describe the Glasurit paint system structure > Work with the Glasurit paint mixing system > Work with the technical equipment > Use the current Glasurit paint processing specifications and techniques in practice

Contents Mercedes-Benz-specific contents: > Warranty repair system, complaint processing, information procurement > Work procedure, occupational safety, masking methods > Paint processing Glasurit-specific contents: > Base materials, substrates, and clear coat types > Details on the current Glasurit paint system and Glasurit paint mixing system > Technical equipment and work aids > Current Glasurit paint processing specifications and techniques


Note This training course is conducted at the Glasurit training site. For this training, the participant needs to bring his/her personal User ID and password for the Mercedes-Benz After-Sales Portal (WIS, TIPS, EPC) as well as his/her personal protective equipment.


Stand 12/2012 290


Department Paint

Title T0910F • Passenger Cars, Vans • Damage diagnosis • Accident repair and paintwork • Run




Contents > Reception, paint and accident damage diagnosis, determination of the repair level > Small repair including fixed price calculation > Fundamentals of workshop orders, damage calculation and insurance coordination processes > Preparation and coordination of repair processing with body specialist > Invoicing, vehicle handover to the customer > Fundamentals of extra and special paintwork (matt paint and 3 layered) > Active/passive safety systems - Relevance to accident repair > Information about high voltage for accident diagnosis – if necessary, e-Training T0103E as an optional precondition > Warranty processing (noises, leaks, body shell complaints)




Stand 12/2012 291


Department FUSO Canter

Title T0197F • Truck FUSO • Canter • Fundamentals for Operations with Multi Use Tester Diagnostic System (MUT 3) • Go




Contents > Vehicle concept and vehicle overview: Canter TD Euro III, Euro IV and Euro V > Installation locations of various components > Workshop literature and workshop information > Parts literature Caps > Vehicle electrical system > Brakes and brake systems > Access and drive authorization systems > Heating, climate control > Speed limiting systems > Axle with locking differential > Fault diagnosis and practical exercises on the vehicle with current diagnostic systems (flash code, MUT 3) > Maintenance and repair


Note This training course is for operations who use the MUT 3 diagnostic system.


Stand 12/2012 292



Title T0199F • Truck FUSO • Canter • Euro 5 Engine Training for Operations with Multi Use Tester Diagnostic System (MUT 3) • Run



Objectives The participant can: > Identify the components of the fuel injection system > Explain their design and function > Carry out targeted diagnostic, repair and adjustment operations

Contents > Mechanical engine components > Fuel injection system with injection components and injection function > Engine electrical system > Fuel circuit > Exhaust gas recirculation and SCR technology > Turbocharging > Diesel particulate filter and NOx catalytic converter > Adjustment, diagnosis and repair work with the MUT 3 > Current service topics > Design and function of the transmission

Optional prerequisite The participant has completed the training course "T0197F • Fuso • Canter • Fundamentals for Operations with Multi Use Tester Diagnostic System (MUT 3) • Go" or has equivalent knowledge. He/she is proficient in the operation and handling of the measuring and diagnostic equipment.




Stand 12/2012 293



Title T0201F • Truck FUSO • Parameterization of the Engine Control Unit on the Canter Euro 5 • Operations with the Mitsubishi Multi Use Tester (MUT 3) Diagnostic System • Run



Objectives The participant can > Describe the design and the various functions of the engine control unit > Describe the parameterization procedure for the control unit > Describe and assess example applications for parameterization > Assess the need for parameterization > Perform parameterization using the MUT III > Redocument parameterization work > Describe testing and retrofit operations





Stand 12/2012 294



Title T0510F • Truck FUSO • Parameterization of the Engine Control Unit on the Canter Euro 5 • Operations with the Multi Use Tester Diagnostic System (MUT 3) • Run



Objectives The participant can > Describe the design and the various functions of the engine control unit > Describe the parameterization procedure for the control unit > Describe and assess example applications for parameterization > Assess the need for parameterization > Perform parameterization using the MUT III > Redocument parameterization work > Describe testing and retrofit operations





Training Program DCAA Technical · PDF file01.01.2012 · T0078E • Passenger...

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