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WEL-ONESM
DRILLING FLUIDS REPORTING ANDPERFORMANCE MONITORING
SYSTEM
TTrraaiinniinngg MMaannuuaall DDaayy 11
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WEL-ONESM
TRAINING MANUAL (Day 1)
Version - 1.0Author - B GuthrieDate - Apr 2011
© Weatherford 2011 Page 2 of 289
CONTENTS
1. Introduction ........................................................................................... 5 1.1. System Requirements ................................................................................................. 5
2. Installation and Software Setup ........................................................... 6 2.1. Prerequisites ............................................................................................................... 6 2.2. Installation ................................................................................................................... 6 2.3. Software Setup ............................................................................................................ 6
3. Log On ................................................................................................... 7 3.1. User Name .................................................................................................................. 7 3.2. Password..................................................................................................................... 7
4. Drilling Fluids Main Screen .................................................................. 9 5. Create New Well .................................................................................. 10
5.1. Create Well Name ..................................................................................................... 11 5.1.1. Well Name ......................................................................................................... 11 5.1.2. Other Essential Well Creation Data ................................................................... 11 5.1.3. Well Prefix for North America Users .................................................................. 15 5.1.4. Other Useful Well Info ........................................................................................ 16
5.2. Well Information ........................................................................................................ 18 5.2.1. Location and Dates ............................................................................................ 19 5.2.3. Operator Name / Logo ....................................................................................... 20 5.2.4. Spud Date .......................................................................................................... 22 5.2.5. Report Footer Info .............................................................................................. 22 5.2.6. Rig Type and General Well Information............................................................. 23 5.2.7. Currency Setup .................................................................................................. 26 5.2.8. Rig Setup ........................................................................................................... 29 5.2.9. Product Price List ............................................................................................... 49 5.2.10. Product Name Search........................................................................................ 57 5.2.11. Adding Same Product Twice ............................................................................. 59 5.2.12. Product Data Validation ..................................................................................... 60 5.2.13. Delete Product ................................................................................................... 62 5.2.14. Add Custom Chemical ....................................................................................... 65 5.2.15. Import Product List ............................................................................................. 74 5.2.16. Save to Excel ..................................................................................................... 75 5.2.17. Master Chemical List and Custom Chemical List .............................................. 76 5.2.18. Screen Price List ................................................................................................ 77 5.2.19. Ancillary Price List.............................................................................................. 82 5.2.20. Import Ancillary Price List .................................................................................. 84 5.2.21. Set Interval KPIs ................................................................................................ 85
5.3. Switch Wells .............................................................................................................. 86 5.3.1. Switch Well ........................................................................................................ 86 5.3.2. Batch Drilling ...................................................................................................... 90
6. Daily Mud Report ................................................................................ 98 6.1. Daily Fluids Report / Daily Mud Report (DMR) ......................................................... 98
6.1.1. Create New Report .......................................................................................... 100 6.1.2. Option to Start a New Interval. ......................................................................... 100 6.1.3. Volumes Not Balanced .................................................................................... 101 6.1.4. Delete Daily Fluids Report ............................................................................... 102
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TRAINING MANUAL (Day 1)
Version - 1.0Author - B GuthrieDate - Apr 2011
© Weatherford 2011 Page 3 of 289
6.2. Interval Setup .......................................................................................................... 103 6.2.2. New Interval (Second, Third, Fourth etc Interval) ............................................ 105 6.2.3. Interval Discussion ........................................................................................... 109
6.3. Report Details ......................................................................................................... 110 6.3.1. Daily Date, Depth, Activity Details ................................................................... 111
6.4. SAFESTART ........................................................................................................... 114 6.4.1. Observation Cards ........................................................................................... 115 6.4.2. SAFESTART Activities..................................................................................... 116
6.5. FLUID PROPERTIES .............................................................................................. 117 6.5.1. Create New Fluid Check .................................................................................. 117 6.5.2. Default Calculation Constants ......................................................................... 119 6.5.3. General Fluid Properties .................................................................................. 124 6.5.5. AQ Chemistry ................................................................................................... 125 6.5.6. Non Aqueous Chemistry .................................................................................. 127 6.5.7. Additional Properties ........................................................................................ 128 6.5.8. WBM General Properties ................................................................................. 129 6.5.9. Non-Aqueous General Properties .................................................................... 131 6.5.10. CF Data Entry .................................................................................................. 133 6.5.11. Delete Test ....................................................................................................... 135 6.5.12. WBM Non Chloride Salt ................................................................................... 137
6.6. Pumps Details ......................................................................................................... 141 6.6.1. Pumps .............................................................................................................. 141 6.6.2. Pump Pressure, MWD, Motor Pressure Loss .................................................. 142
6.7. Drill String & Hole Geometry ................................................................................... 144 6.7.1. Interval Geometry ............................................................................................ 145 6.7.2. Drill String ........................................................................................................ 148 6.7.3. Bit Information .................................................................................................. 151 6.7.4. Riser ................................................................................................................. 154 6.7.5. Close or Open System ..................................................................................... 155 6.7.6. Hole Volume Data ............................................................................................ 156 6.7.7. Points to Watch ................................................................................................ 157
6.8. Hydraulics................................................................................................................ 159 6.9. DWM - Solids Control Equipment ........................................................................... 160
6.9.1. Shale Shakers.................................................................................................. 161 6.9.3. Centrifuge ........................................................................................................ 168 6.9.4. Dryer ................................................................................................................ 171 6.9.5. Other Equipment. ............................................................................................. 171 6.9.6. Oil on Cuttings (OOC) ...................................................................................... 172
6.10. Comments / IADC Hours ................................................................................... 176 6.11. Inventory and Volume Management .................................................................. 180
6.11.1. Main Inventory and Volume Management Criteria .......................................... 180 6.11.2. Pit Volume Grid ................................................................................................ 183 6.11.3. Concentration ................................................................................................... 184 6.11.4. Receive and Return Stock ............................................................................... 185 6.11.5. Chemical Daily Costs ....................................................................................... 197 6.11.6. Shaker Screen Daily Costs .............................................................................. 199 6.11.7. Ancillary Daily Costs ........................................................................................ 202 6.11.9. Pit Volume ........................................................................................................ 204 6.11.10. Change Pit Type .............................................................................................. 207 6.11.11. Additions / Losses ............................................................................................ 209 6.11.12. Transfer / Return .............................................................................................. 213 6.11.13. Balance Volumes ............................................................................................. 214 6.11.14. Product Concentration ..................................................................................... 216 6.11.15. Receive Whole Mud ......................................................................................... 218
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TRAINING MANUAL (Day 1)
Version - 1.0Author - B GuthrieDate - Apr 2011
© Weatherford 2011 Page 4 of 289
6.11.16. Receive Whole Mud Charge Cost ................................................................... 221 6.11.17. Return Whole Mud ........................................................................................... 234
7. REPORTS ........................................................................................... 237 7.1. Generating Reports ................................................................................................. 238
7.1.1.
Select Report ................................................................................................... 238
7.1.2. Select Report Range / Interval / Well ............................................................... 239 7.1.3. Generate Report .............................................................................................. 240 7.1.4. Hydraulics Report ............................................................................................ 242 7.1.5. Concentration Report ....................................................................................... 242 7.1.6. Comments Report (Day by Day) ...................................................................... 242 7.1.7. Volume Report (Day by Day) ........................................................................... 242 7.1.8. Properties Report (Day by Day) ....................................................................... 242 7.1.9. Product Cost Report (Day by Day) .................................................................. 242 7.1.10. Product Usage Report (Day by Day) ............................................................... 242 7.1.11. Material Reconciliation Report ......................................................................... 242 7.1.12. Cost Summary Report ..................................................................................... 243 7.1.13. Interval Summary Report ................................................................................. 243 7.1.14. Well Volume Summary Report ........................................................................ 243 7.1.15. Saving Reports. ............................................................................................... 243 7.1.16. Graphs ............................................................................................................. 243
7.2. Well Recap .............................................................................................................. 244 8. Utilities ............................................................................................... 250
8.1. Well Import / Export ................................................................................................. 250 8.1.1. Well Export ....................................................................................................... 250 8.1.2. Well Import ....................................................................................................... 252
8.2. Units ........................................................................................................................ 255 8.2.1. Unit Selection ................................................................................................... 255
8.3. Interval Fluid Target ................................................................................................ 259 8.3.1. General Fluid Specifications ............................................................................ 259 8.3.2. Water Base Specifications ............................................................................... 263 8.3.3. Non Aqueous Fluid Specification ..................................................................... 265 8.3.4. Additional Properties and Targets ................................................................... 266
8.4. Price Editors ............................................................................................................ 268 8.4.1. Chemical Price Editor ...................................................................................... 268 8.4.2. Screen Price Editor .......................................................................................... 272 8.4.3. Ancillary Item Price Editor ................................................................................ 273
9. FAQ .................................................................................................... 274 10. Help Files ........................................................................................... 287
10.1. Specific Help ...................................................................................................... 288 10.2. Help Contacts .................................................................................................... 289
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WEL-ONESM
TRAINING MANUAL (Day 1)
Version - 1.0Author - B GuthrieDate - Apr 2011
© Weatherford 2011 Page 5 of 289
1. Introduction
This is version 1.0 of the new Weatherford mud reporting software.
1.1. System Requirements
The following requirements are intended as the minimum specifications for running WEL-ONESM
V1.0 Computers with below minimum requirements will have severely slowedperformance.
WINDOWS XP Operating System
Hardware Specification
Processor Speed 1.6 GHz
RAM 1 GB
Free Disk Space 1 GB
Screen Size 15” minimum
Software / Driver Specification
Windows XP Service Pack SP 2
Microsoft Office XP Standard Edition SP2
Microsoft SQL 2008 R2 2008
DotNetFramework V2.0, V3.5SP1 & V4.0
Adobe Acrobat Reader V7.0 or greater
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WEL-ONESM
TRAINING MANUAL (Day 1)
Version - 1.0Author - B GuthrieDate - Apr 2011
© Weatherford 2011 Page 6 of 289
2. Installation and Software Setup
2.1. Prerequisites
Before WEL-ONESM is installed and can run, various programmes need to be in place, they
include
DotNet Framework V2.0DotNet Framework V3.5 SP1DotNet Framework V4.0
PowerShell
SQL 2008 R2
These files are installed via the <setup.exe> file that comes with the WEL-ONESM
installation disk.
Other files that are required to be present are the database files, logon file, and programmestyle files, all these files are supplied with the installation. They must be placed in the correctfolder’s for the programme to run successfully.
2.2. Installation
The programme comes as an installation file which is called WEL-ONE.msi
Select the installation file and double click it.
The programme will then run automatically and install the programme in the
c:\Program Files\Weatherford\WEL-ONE folder.
We suggest that you do not make any alterations to the default installation.
2.3. Software Setup
The programme is security protected to prevent it being used illegally.
In order to use the software once it has been installed it will be necessary to sent theprogramme key codes to KL on the email.
Once you receive the key codes back you will enter the code into the key site code box toenter past the security.
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TRAINING MANUAL (Day 1)
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© Weatherford 2011 Page 7 of 289
3. Log On
When you start WEL-ONESM you will be faced with the logon screen as shown below.
You then need to enter a valid :-
3.1. User Name
User Name (eg WEL-ONE)
3.2. Password
Password (eg ??)
Select your language.
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TRAINING MANUAL (Day 1)
Version - 1.0Author - B GuthrieDate - Apr 2011
© Weatherford 2011 Page 8 of 289
In the case of a fresh installation the database will be empty and the following message willbe displayed.
Please wait for the system to get started.
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TRAINING MANUAL (Day 1)
Version - 1.0Author - B GuthrieDate - Apr 2011
© Weatherford 2011 Pa e 9 of 289
4. Drilling Fluids Main Screen
The first screen you will see after Logon is the main DMR screen, here you have thesevarious options.
On a fresh installation you will see the following screen with no data.
Click “Well Setup” menu button.
At this point you can create the First well.
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TRAINING MANUAL (Day 1)
Version - 1.0Author - B GuthrieDate - Apr 2011
© Weatherford 2011 Pa e 10 of 289
5. Create New Well
When you need to create a new well there are 2 steps that have to be completed in thecorrect order.
1. Enter the Well Name and 6 other pieces of data vital to the creation of a unique Wellidentifier in the database.
2. Click “Create” button.
See screen shots below.
NOTE: ALL YELLOW CELLS ARE MANDATORY INPUT CELLS.
1
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WEL-ONESM
TRAINING MANUAL (Day 1)
Version - 1.0Author - B GuthrieDate - Apr 2011
© Weatherford 2011 Pa e 11 of 289
5.1. Create Well Name
5.1.1. Well Name
The well name is the name applied to the well by the operator. Generally this is somethinglike: Rohas Perkasa 1
Enter the Well Name in the Yellow box. This is the name that will appear on all reports.
The other 5 yellow cells must also be entered in order to create the well name and unique
well identifier which is critical to database management.
These are explained below.
5.1.2. Other Essential Well Creation Data
There are 6 other yellow cells on the Well Name screen that must be entered in order tocreate the Well in WEL-ONE.
Country – Select from the pick list.
State – Enter the state within the selected country.
Field / Offshore area – Enter the name of the field or Offshore area.
Block – Enter the block name or number. This is usually defined by the government of thecountry and should be readily available.
Service Start Date – Enter the date services started for Weatherford personnel.
Starting Report Number – Enter the number for the first report if it is NOT 1.
Well Name:Generally this is something like :Rohas Perkasa 1
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TRAINING MANUAL (Day 1)
Version - 1.0Author - B GuthrieDate - Apr 2011
© Weatherford 2011 Page 12 of 289
5.1.2.1. Country
Select the country in which the well is being dril led from the drop down list.
5.1.2.2. State
Enter the state or region within the country that the well is being drilled.
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TRAINING MANUAL (Day 1)
Version - 1.0Author - B GuthrieDate - Apr 2011
© Weatherford 2011 Page 13 of 289
5.1.2.3. Field or Offshore Area
Enter the name of the field or offshore are or other identifier for the well location.
In this case the field is KLCC
5.1.2.4. Block
Enter the name of the block within the field or offshore area that the well is located. This isusually defined by the government of the country and should be readily available.
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TRAINING MANUAL (Day 1)
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© Weatherford 2011 Page 14 of 289
5.1.2.5. Service Start Date
Enter the date that services started on the rig for Weatherford personnel.
Use the drop down date picker to select the start date of services provision by Weatherford.
5.1.2.6. Starting Report Number
If required by the operator to start the DMR number at something other than 1 then the startnumber can be set on this window.
Here for example we have set the first report number to start at 6.
This is useful if the mud engineer arrives on the rig after the operator has taken on the rig andhas generated some drilling reports. In this case it is quite often requested that the DMRreport number follows the operator drilling report number.
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5.1.3. Well Prefix for North America Users
Well Prefix is entered by the user.
NOTE: These are generally only required in USA or Canada. There is no requirement toselect one of these values unless you are in the USA or Canada.
Enter the well number.
If applicable enter Side Track number and By-Pass number in the appropriate boxes. If youare unsure about the numbers check with your co-ordinator to make sure all the correctnames and numbers are entered.
Well Prefix:This is only required in NorthAmerica.
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© Weatherford 2011 Page 16 of 289
5.1.4. Other Useful Well Info
There are option to enter other relevant data that apply to the well, these are
1. Project Name
2. API, REF, Contract number, API generally only used in North America. The box canbe used to hold any useful reference number
3. Miscellaneous name
Enter any relevant data into these boxes.
Misc. Name, is just a short name for the well or some other secondary name used for theproject, your co-ordinator will be able to advise you on the correct entry if any.
Once all the data about the Well Name has been entered click “Create”
The DMR page 1 window will then display.
At this point most of the data concerning the well and the rig equipment will be set to defaultsvalues.
It is then up to the fluid engineer to change or set all the necessary data for the completion ofthe well.
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TRAINING MANUAL (Day 1)
Version - 1.0Author - B GuthrieDate - Apr 2011
© Weatherford 2011 Page 17 of 289
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5.2. Well Information
Once the Well has been complete the next step is to fill in all the other data on the well at theWell Information screen.
You will note that the data entered in the yellow cells on the Create New Well screen havebeen carried forward to this screen, namely
1. Country2. State3. Field / Offshore Area4. Block5. Service Start Date
Complete all relevant data.
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© Weatherford 2011 Page 19 of 289
5.2.1. Location and Dates
Country – Already entered, if necessary you can reselect, from the pick list.
State – Already entered, if necessary you can re-enter the state within the selected country.
County/Parish – Enter the county or parish which is usually a sub area of the state, ifapplicable.
Field / Offshore Area – Already entered, if necessary you can re-enter the name of the fieldor general area.
Block – Already entered, if necessary you can re-enter the block name or number. This isusually defined by the government of the country and should be readily available.
Latitude – Enter the physical co-ordinates of the well, use N for north latitude and S for southlatitude. eg Kuala Lumpur 3N, Houston 30N, Perth Australia 27S, Aberdeen 50N.
Longitude – Enter W for west and E for east. eg Kuala Lumpur 101E, Houston 90W, Perth
Australia 120E, Aberdeen 2W.
For latitude and longitude it is important to enter the information as it can be used inthe future to search for wells in a similar area.
Service Started – Already entered, if necessary you can re-enter the start date for whichWeatherford commenced operations on the rig.
Spud Date – Enter the spud date for the well.
TD Date – Enter the TD date for the well. This will happen at the end of the well.
Air Gap – Enter the height of the rig floor above the sea level. Only applies to offshore orinland wells.
Water Depth – Enter the water depth. Mean seal level to the sea bed.
For US user ONLY.
Abstract – Enter if relevant to your well.
Section – Enter if relevant to your well.
Township – Enter if relevant to your well.
Range – Enter if relevant to your well.
NOTE: Enter all dates in the format dd/MMM/yyyy.
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© Weatherford 2011 Page 20 of 289
5.2.3. Operator Name / Logo
You can Enter an Operator Name. ie the name of the Operating oil company.
You can select from the Drop down list or type in your own name if the Oil company name isnot on the list.
Operator Logo
Click the button to see various logos.
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© Weatherford 2011 Page 21 of 289
Click any logo to select it. This will then appear on the DMR.
Click "Save".
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TRAINING MANUAL (Day 1)
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5.2.4. Spud Date
When the Spud date is known Select the date from the date picker.
Check the check box to show the spud date on the DMR.
5.2.5. Report Footer Info
Office Location – Enter the location of the office.
Phone – Enter the telephone number for the fluid coordinator
Fax – Enter the fax number for the fluid coordinator
Warehouse Location – Enter the location of the warehouse supplying chemicals to the rig.
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5.2.6. Rig Type and General Well Information
Offshore – On the continental shelf, offshore. Onshore – On the land or reclaimed land.Inland Water – Area between the continental shelf and land (brackish waters, swamp).
Exploratory – A new well to explore for oil or gas.Development – A well to act as a producing well on an existing discovered field.Appraisal – A well to define the limits or further investigate the producing potential of an
existing discovery.Re-Entry – A well that has already been drilled and is to be extended by usually a sidetrack
but also may be extended simply by drilling deeper.
Work-Over – A producing well that will be re-entered usually to change the completion stringor attempt to produce from different zones. Normally there will be no furtherdrilling of new formation on this type of well.
Vertical – Basically vertical.Deviated – Has a slight deviation from vertical.Horizontal – Has a horizontal, or near horizontal section and is classified horizontal by the
operator.ERD – Has a long horizontal section and is classified as such by the operator.
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TRAINING MANUAL (Day 1)
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Water Depth – Select the water depth. For an Onshore well there is no water depth.
Well Depth – Select the planned depth to which the well will be drilled.
High Pressure – Tick this box if the well is planned to encounter any high pressure zones.This is generally defined as any pressure above the normal pressuregradient of 17.5 kPa/m or 0.78 psi/ft. (This is a mud weight equivalent of1.80 sg or 15 ppg).
High Temperature – Tick this box if the well is planned to encounter any high temperaturezones. Generally this is regarded as any temperature above 177 °C or
350 °F.
Platform Name – If a development well is being drilled on a platform then enter the name ofthe platform. See below.
Total Slots – Normally on a platform there are a number of slots, enter the total number ofavailable slots. This information is available from the operator.
Well Slot No – Enter the slot number or name for the well to be drilled.
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Cuttings Disposal – Select the method by which the drill cuttings will be disposed. You areallowed to select up to TWO methods.
Once all the data has been entered you must click the “Save” button to save the data to thedatabase.
THEN CLICK THE "CLOSE" button to return to the Main screen.
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5.2.7. Currency Setup
Click the “Currency Setup” menu button and pick the type of currency to be used from thecountry drop down list, then click the save button.
Please Note: the Currency country may not be the same as the Location country.
For example, you may be drilling in Malaysia, but all costs may be in USD, in this case youneed to select USA as the country for the Primary Currency.
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TRAINING MANUAL (Day 1)
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© Weatherford 2011 Page 27 of 289
You have the choice to set a Secondary currency.
Exchange Rate – The Rate at which the Primary currency will be multiplied to show the Costin the Secondary currency. Here we would multiply all costs by 3.12 and show the cost of theWell in Malaysian Ringgits.
Click "Save" and “Close” to return to the DMR screen.
The selected currency will display back on the DMR screen.
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Or the Secondary currency if selected.
On DMR Page 2. The display will be similar to below.
Or if we select the Secondary Currency then we show cost in Ringitts.
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5.2.8. Rig Setup
Click the Rig Setup menu button to enter all the relevant data about the rig.
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Enter all the data about the rig.
Rig Name – Enter the name of the rig.
Rig Type – Pick from list see below
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Contractor – Enter the name of the drilling contractor. eg Weatherford.
Surface Pipe - For the Surface pipework select the most appropriate type 1,2,3,4 thatmatches the rig you are on for the size and length of the Stand pipe, Hose, Swivel and Kelly.
eg here we select Type 4.
User Define Pipework
If your rig does not match the standard rig setup from numbers 1 to 4 then you can select theUser Define pipe by choosing Type 5.
You must enter the correct dimensions for all the surface pipework on your rig.
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for example here we define our own Surface pipe.
Once All data has been entered Click "Save".
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5.2.8.1. Copy Rig Setup
If the rig setup already exists in a previous well in the database then you can copy the rigsetup when you create a New Well.
When you create a new Well you have the option to Copy the “Rig Equipment” from anotherwell.
Simply select the well from the Drop down list of current wells in your database that you wantto copy from and check the “Rig Equipments” check box.
When the new well is created the system will copy all the “Rig Equipment” data automatically.
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5.2.8.2. Pits
NOTE: YOU MUST SET UP AT LEAST ONE ACTIVE AND ONE RESERVE PIT.
By default 1 Active, 1 Reserve and 1 Other pit are automatically created with a capacity of 10bbls.
Enter all the Pit Data.
Pit Type - Is selected from a drop down list, Active, Reserve or Other. This is used for initialsetup and can be changed at any point as the usage of pits changes during thedrilling of the well.
Note: A maximum of 30 pits are allowed in the current version.
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Pit Name – Enter the Pit name. This should be the name the pit is referred to by the rigpersonnel.
NOTE: REMEMBER TO INCLUDE ALL PITS, SANDTRAPS, TRIP TANKS, LEG TANKS,ETC THAT ARE USED FOR MUD STORAGE.
Capacity – Enter the pit capacity in the appropriate units.
Print on Report – Check if you want to print on the DMR.
To Add Another pit click the Green "+".
NOTE: Pit Names MUST BE UNIQUE.
You must change any duplicate name before continuing.
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Once all the pits have been entered then save the pit configuration.
Click “Save” button. To save all Pit Information. All the Yellow cells will turn White.
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5.2.8.3. Pumps
NOTE: YOU MUST SET AT LEAST ONE PUMP.
On first entry the pump data is blank.
On well creation the programme sets the default to 2 pumps.
You can edit the Pump data as required.
Click “+” to add another pump.
Select pump make model from drop down or enter manually then enter the liner size, strokelength, rod size if a duplex pump is being used and finally enter the pump efficiency.
Model – Select from drop down or manually enter a name.
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NOTE: IF YOUR PUMP IS NOT ON THE LIST THEN JUST TYPE IN THE MAKE ANDMODEL INTO THE DROP DOWN BOX.
Triplex Duplex – Select if the pump is Triplex or Duplex by checking the box.
Liner Size – Enter the size of liners planned to be used in the appropriate units. If liner sizesare changed during the well then the new size is entered in the Pumps / Bits tabsheet on a daily basis.
Stroke Length – Enter the stroke length of the pumps in the appropriate units.
Rod Size – Enter the rod size of the pumps in the appropriate units if Duplex pumps arebeing used.
Efficiency – Enter the Efficiency of the pump as calculated by the Rig crew.
Print @ DMR – Check the box if you wish to display the pump details on the DMR.
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Click “Save” button. To save all Pump Information.
The pump details are then reflected on the DMR window.
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5.2.8.4. Solids Control Equip (SCE)
On the SCE window you have set up grids for all the different Solids Control Equipment alongwith the Target Efficiency for the Solids Control Equipment.
Target EfficiencyShaker,Hydrocyclone,Centrifuge,Dryer,Other.
Target Efficiency - Enter the Target Efficiency for the Solids Control Equipment, typically thiswill be around 75%.
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On the SCE screens you again have tabs for all the different SCE, Shaker, Hydrocyclone,
Centrifuge, Dryer and Other.
YOU MUST SET AT LEAST ONE SHAKER.
5.2.8.4.1. Shakers
Shakers, enter all the shaker details.
Description / Model – Enter the model of the shaker being used. This will be displayed onthe DMR.
Scalper / Primary – Select one of the tick boxes depending on the type of shaker.
Click “Save” button. To save all Shaker Information.
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Click “+” to add another shaker.
By default the new shaker name and model will follow the ones above.
Now select if the shaker is a Scalper or Primary shaker.
Note the Data has now been modified – Click “Save” to Save the changes.
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5.2.8.4.2. Hydrocyclones.
Hydrocyclones, enter all the hydrocyclone details, include Desander, Desilter, Mud Cleaner.
Manufacturer – Enter the manufacturer of the hydrocyclone.
Description / Model – Enter the model of the hydrocyclone.
Desander / Desilter / Mud Cleaner – check one of the boxes depending on the function ofthe hydrocyclones.
For the hydrocyclones remember to add the details about the number and size of the conesand if applicable the size of the screen for the Mud Cleaner.
No of Cones – Enter the number of cones in the particular hydrocyclone package. Forexample a Desander may have 3 cones, whereas a Desilter may have 16cones.
Cone Size – Enter the size of the cones in appropriate units, usually this is the diameter ofthe largest part of the hydrocyclone.
Screen Size – Enter the screen size situated under the hydrocyclone, usually this will onlyapply to a Mud Cleaner.
Desander / Desilter / Mud Cleaner – check one of the boxes depending on the function ofthe hydrocyclones.
Click “Save” button. To save all Hydrocyclone Information.
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5.2.8.4.3. Centrifuges
Centrifuge, enter all centrifuges details.
Manufacturer – Enter the manufacturer of the centrifuge.
Description / Model – Enter the model of the centrifuge.
Click “Save” button. To save all Centrifuge Information.
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5.2.8.4.4. Dryer
Dryer, enter all Dryer details.
Manufacturer – Enter the manufacturer of the dryer.
Description / Model – Enter the model of the dryer.
Click “Save” button. To save all Dryer Information.
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5.2.8.4.5. Other
Other Equipment, include any items like Degasser, screw conveyors, mud tanks etc.
Manufacturer – Enter the manufacturer of the equipment.
Description / Model – Enter the description or model of the equipment. For example, ScrewConveyor, or Degasser.
Click “Save” button. To save all Other Information
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5.2.8.5. Surface Pipework
This is applied from the Rig Setup window.
For the Surface pipework select the most appropriate type 1,2,3,4 that matches the rig youare on for the size and length of the Stand pipe, Hose, Swivel and Kelly.
Click the “Save” button to save the selection.
User Define Pipework
If your rig does not match the standard rig setup from numbers 1 to 4 then you can select theUser Define pipe.
You must enter the correct dimensions for all the surface pipework on your rig.
Note: All the Yellow cells, you must now enter all the sizes in Standard API units of feetand inches.
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Click “Save” to save the data.
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5.2.9. Product Price List
5.2.9.1. Add Products to Chemical Price List
At the start of the well there will be NO products in the list.
Use the File menu button to access the options.
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Add Chemical - This will load another screen showing all the products in the Master List onthe left hand grid.
In the small left hand grid the list of all currently selected products in the current well will alsoappear
Click the name of the product you want to add to the well price list.
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A pop up window will appear. You need to select the details for the product you are adding
Chemical Size - Select the product unit size by clicking the appropriate radio button or bytyping in the unit size.
Unit of Measurement - Select the unit to match the Product Size. For example if you havea 25 kg sack then you select 25 under the Product Unit Size and
select Kg from the Unit of Measurement.
Chemical Packaging – Select the type of packaging the product comes in from the variousoptions or you can type in a description.
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Click “Confirm” button
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The product will also appear on the left hand grid.
Continue in this manner adding all the relevant products for your well.
Once you have selected all the products you wish to add to the list then click “Save” and youwill be returned to the main Chemical Details list window where you enter the Chemicalprices.
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REMEMBER TO: Enter the Chemical Prices
If the Chemical does not exist on the Master list then you need to add it via the CustomChemical list.
ONCE ALL THE PRODUCTS HAVE BEEN SELECTED, CLICK “Save”
In version 1 of WEL-ONE the Product Size, Unit and Package are set during product selectionso you should only need to Enter the Price.
You can of course make any corrections to the Size, Unit or Package if you have selectedwrongly.
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Here we see the Orange cell on WEL-BAR 1 MT Bulk, click the orange cell and the chemicalsize data for WEL-BAR is shown, make what ever changes are required and click "Confirm".
Here we make the WEL-BAR 1.5 MT Bulk.
Please Note: Zero IS NOT A VALID SIZE.
You must correct any invalid Chemical size.
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Print @DMR - Check the Print DMR box if the product is to be printed on the DMR. TheDMR can only print up to 65 products.
Liquid – This indicates if the product is a Liquid or not. User CANNOT change.
Activity % – This indicates the % percentage Activity for a Liquid product.
Example, for WEL-CAP, liquid PHPA the %Activity is usually around 30%
Enter 30 under the Activity column for WEL-CAP.
NOTE: Activity ONLY applies to a Liquid product. By default solid products areconsidered 100% active.
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Once all the data is entered for the Products to be added to the Price List click “Save” button.
All the products will then display on Page 2 of the DMR.
5.2.10. Product Name Search
To aid with product locating in the Master list there are two filters options.
Company – Select Weatherford and all the Weatherford products will be shown
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or for example select MI-Swaco and the names will change to MI-Swaco names.
Chemical Name – Start to type the name of the product you want to find and the list willshorten to match your typing.
Here we see the list zoomed to products that start with "WEL-Z".
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5.2.11. Adding Same Product Twice
Quite often products come in different unit and package sizes.
For example WEL-BAR can be packaged as 1 MT big bags or come in 25 kg sacks.
If this is the case and you have a product that has two different packaging sizes then youneed to add the product name to the price list twice.
The right hand grid shows all the chemicals in the Master list and the left hand grid shows thechemicals that will be added to the well price l ist.
In this case we are going to add WEL-BAR again.
Click “Save” button
WEL-BAR is added to the product price list.
You must now enter a price for this entry of WEL-BAR.
Then click “Save” button
If you try and save the product with the same product size and unit and price then an error willshow up.
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5.2.12. Product Data Validation
The main point to remember is that there CANNOT be a Product with Packing and Price.
For Example.
1. WEL-GEL 25 kg Sacks price 10.002. WEL-GEL 25 kg Sacks price 12.00this is Allowed
BUT if we try to do this
1. WEL-GEL 25 kg Sacks price 10.002. WEL-GEL 25 kg Sacks price 10.00THIS IS NOT ALLOWED.
Here we have WEL-GEL at 25 kg sacks and price 10.00
If we add WEL-GEL again at 25 kg WE MUST USE A DIFFERENT PRICE.
NOW We must use a different Price for the second WEL-GEL 25 kg Sacks.
If you try to enter and Save the same product with the same size and price then an error willappear.
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THIS IS NOT ALLOWED, THE SAME PRODUCT, SAME SIZE, SAME PRICE.
The price is set back to zero and you can then enter the price again.
Click "Save" and return to the main screen.
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5.2.13. Delete Product
If you add a product by mistake you can delete it by selecting the row and clicking on DeleteProduct. YOU CAN ONLY DELETE A PRODUCT IF IT HAS NOT BEEN USED.
Goto the Chemical Price List Setup screen.
this will display the Chemical Details.
Here I am going to delete the product – Soda ash 25 kg with a price of 10.75.
You Click in the Number column of the Product you want to Delete. so here we click thenumber 9 to select Soda ash for deletion.
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You then use the File menu and Select "Delete Chemical"
The programme will ask for confirmation.
Click “Yes” to delete the product. Soda ash 25 kg with price 10.75.
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The Chemical List is updated to reflect the Deletion of Soda ash.
Now just Click "Close" to return to the Main Screen.
Checking Page 2 of the DMR we see that Soda ash is no longer in the Chemical List.
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5.2.14. Add Custom Chemical
If the chemical name is NOT on the Master list you can add the chemical via a CustomChemical.
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Example - try to add a chemical called "Custom Pac"
Click the "Add Custom Chemical" button.
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A new screen appears.
In order to add a new chemical there are some information that the user MUST enter, theseare :
1. Name2. SG3. Define Product Group, eg Filtration Control.4. Chemical size, eg 255. Unit of Measurement, eg kg from the list6. Package, eg sack from the list7. Liquid or Not and the Activity.8. Is the Product to be considered a Weatherford product or NOT.
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The user must enter all this data correctly before proceeding with the new product.
Once all the data is correctly entered hit the "Add to List" button.
Ready for another Input.
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After typing in the name of the custom chemical the programme will search the Master List forany matches or close matches.
Here we type in "Cau" and the programme fills the "Match List" with some chemicals with thesimilar name to "Cau"
If there is an exact match the programme will not allow you to add the chemical name.
PLEASE ALSO: Check the list of “Close Matches” to see if the chemical you are trying
to add is not already in the Master List.
Once all this data is entered click "Close" the new product will then automatically appear onthe Selected Chemical List for the well.
Custom Pac – added as a custom chemical.
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Once all the products are entered click "Save"
The programme will then show the Chemical Details List with "Custom Pac".
This list is made up from a combination of chemicals selected from the Master Product Listand new Chemicals added via the Custom Chemical List.
Remember to add the Price for the Custom Pac.
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Custom Chemical Data Validation.
Before allowing the user to Save a Custom Chemical the programme will check for valid datafor
1. Name CANNOT be the same as a chemical in the Master List2. Name, cannot be left blank.
3. SG, if 0.5 < SG > 6.0 it will ask for verification. If left at zero it will not verify theproduct.
4. Product size must be > 0, eg 255. Unit, eg kg from drop down list, cannot be left blank6. Package, eg sack from drop down list, cannot be left blank7. Define Product Group, select from drop down list.
Trying to enter a product already in the Master List is NOT ALLOWED. The ADD To Listbutton is disabled.You need to change the Product Name to add a Custom product.
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Here we have added a product called Soda Ash Dense.
Make Use of the Lookup List
Entering a name that has a close match to a Master List product will result in a request tocheck the list of close matches to see if your product maybe in the database.
Size Cannot be Zero
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SG Warning
Warning about SG value. The usual values for SG in drilling fluids is some where between 0.5and 6. any value entered outside this range will prompt as Warning message.
Enter all the Data Items
You must enter all the data before adding a custom chemical to the list.
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5.2.15. Import Product List
You can import a product price list from any previous wells in the data base using this optionwhen you create a new well.
If you are on a multi well operation and using the same or mostly the same products andequipment it makes sense to export the price list to the next well, or import from the previouswell.
Select the Well Name from which you wish to import the product price l ist.
Click “Create”
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5.2.16. Save to Excel
Click this button to save the price list to an excel spreadsheet.
Screen shot of a typical price list exported to excel.
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5.2.17. Master Chemical List and Custom Chemical List
The programme works with a Master Product list that cannot be edited by the field engineers.This is controlled by the Software Support group and will be updated and distributed asrequired.
The current Master list contains some 170 Weatherford named products and their equivalentnames from the other Fluids Companies arranged in alphabetical order.
If a chemical is not on the Master list then the engineer has the ability to enter a new chemicalname and other details about the chemical on the Custom Chemical list.
NOTE: PLEASE MAKE ALL EFFORTS TO ENSURE THE CHEMICAL YOU REQUIRE ISNOT ON THE MASTER LIST BEFORE CREATING A NEW CHEMICAL NAME.
5.2.17.1. Master Chemical List
For a full list of what is on the Master list please refer to Software Support group.
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5.2.18. Screen Price List
Click the "Screen Price List Setup" menu item.
You will see a Blank Screen Price l ist.
Click the Green "+" to Add a row
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Enter the details about the Screen.
Screen Name - The name of the screen usually contains the mesh size.
Micron Range - Enter the micron range for the mesh if known.
API Mesh Size - Enter the equivalent API Mesh Size. This may or may NOT be the same asthe mesh size in the screen name.
Price - Enter the price for 1 screen.
Print @DMR - Indicates if the Screen will be printed on the Page 3 of the DMR.
Continue in this manner until all Screens sizes and prices have been entered.
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Once all the Screens have been entered
Click "Save" and "Close" to return back to the main screen.
The Screens will be displayed on the Page 3 of the DMR.
Screens can then be charged to the Well via the Screen Inventory and Cost Summary sheet.Accessed by the Daily Volume - Inventory - Screen List menu.
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this will display the Screen usage sheet where you can charge for the screens and track theScreen Inventory.
5.2.18.1. Import Screen Price List
This is performed at the start of the well when we can Import all options from previous wells.
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When creating a new well you have the option to copy most of any previous well's data.
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5.2.19. Ancillary Price List
Click "Ancillary Price List Setup” menu button.
Click the Green "+" to Add a row
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Functionality Type – Select from the drop down list to match the Ancillary item.
Here we choose to setup the Price for a Senior Drilling Fluids Engineer at a price of 800 perday.
Description – Enter a description of the Ancillary Item.
Price – Enter the price for the ancillary product, in the example above the mud engineer Snrthe cost is 800.00. ie $800.00/day.
Print @DMR - Indicates if the Item will be printed on the DMR. This is useful if some itemsneed NOT be shown on the DMR but are still to be used in future or may have
been used in the past.
Continue in this manner and Setup all the relevant items.
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Remember to add any other equipment or other items that are to be charged.
Click the “Save” button to save the data and "Close" to return to the main screen.
5.2.20. Import Ancillary Price List
This is performed at the start of the well when we can Import all options from previous wells.
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When creating a new well you have the option to copy most of any previous well's data.
5.2.21. Set Interval KPIs
This is being developed.
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5.3. Switch Wells
WEL-ONESM offers the ability to move between wells on Batch Drilling projects.
Before you can switch between wells there must be at least 2 or more wells in the database.
In order to “Create a New Well” you proceed as already discussed and illustrated above.
5.3.1. Switch Well
If more than one well already exists in the database then you can switch to one of the other
wells in the database by clicking the "Switch Well" menu button.
This will bring up a dialog box and you select the well which you wish to open (or switch to).
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Check the Check box next to the Well you wish to open.
A dialogue box will appear asking for some options.
The Options are:
1. Switch Well Only - this means you switch too another well and DO NOT copy any Chemicalor Screen price list or stock.
2. Switch Well with Batch Drill Mode.
5.3.1.1. Switch Well Only
If you only require to switch between wells then choose the first option. and Click the Button"Switch Well Only"
You will Return to the previous screen.
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Notice: Now the well "Al Basrah 1" is checked.
You have now switched from "Rohas Perkasa 1" to "Al Basrah 1"
Click "Close"
Now the other will is active.
In Batch Drill Mode you will be asked to Select what you want to Copy:
1. Chemical List:Option 1 - Copy Price List Only BUT NO Stock - This means that you switch wellsand take the Chemical price list to the second well. NOTE: This will ADD to anyexisting chemical price list.
Option 2 - Copy Price List and ALSO INCLUDE Stock Level - This means that youwill switch wells and take a copy of the price lists and Stock levels to the new well.NOTE: This will ADD to any existing chemical price list.
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2. Screen List:Option 1 - Copy Price List Only BUT NO Stock - This means that you switch wellsand take the Screen price list to the second well. NOTE: This will ADD to any existingscreen price list.
Option 2 - Copy Price List and ALSO INCLUDE Stock Level - This means that youwill switch wells and take a copy of the price lists and Stock levels to the new well.NOTE: This will ADD to any existing screen price list.
3. Ancillary List:Choice: Switch and Copy price list. This means that you will switch wells and take acopy of the Ancillary price list to the new well. NOTE: This will ADD to any existingancillary price list.Check the box to COPYUncheck the box DO NOT COPY price list.
Make your selections then click "Switch" button.
The Usual switch mode will be Switch Well Only.
Choose this option to Simply switch between two Wells.
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5.3.2. Batch Drilling
If you are involved in a batch drilling project then you will need to create the first two wells inthe database before you can proceed with the batch drilling ability of the programme.
When you want to switch wells in Batch drilling mode you will see the following options.
Click "Switch Well"
Select the Well you want to Switch to from the list of wells in your database.
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You will then see the message as below.
Click on the Expander (Down arrow) Batch Drill Mode.
You will see options like above.
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Select what you want to Copy:
1. Chemical List:Option 1 - Copy Price List Only BUT NO Stock - This means that you switch wellsand take the Chemical price list to the second well. NOTE: This will ADD to anyexisting chemical price list.
Option 2 - Copy Price List and ALSO INCLUDE Stock Level - This means that youwill switch wells and take a copy of the price lists and Stock levels to the new well.NOTE: This will ADD to any existing chemical price list.
2. Screen List:Option 1 - Copy Price List Only BUT NO Stock - This means that you switch wellsand take the Screen price list to the second well. NOTE: This will ADD to any existingscreen price list.
Option 2 - Copy Price List and ALSO INCLUDE Stock Level - This means that youwill switch wells and take a copy of the price lists and Stock levels to the new well.NOTE: This will ADD to any existing screen price list.
3. Ancillary List:Choice: Switch and Copy price list. This means that you will switch wells and take acopy of the Ancillary price list to the new well. NOTE: This will ADD to any existingancillary price list.Check the box to COPY.Uncheck the box DO NOT COPY price list.
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Make your selections then click "Switch" button.
You will then be switched to the new well and copy all the items you selected.
As already indicated you must create Well 1, enter all the relevant data for Well Setup, RigSetup, Products Price List etc. You must then go ahead and create the First Interval and FirstDaily Report.
Once at least, one day of data has been entered into Well 1, the well can be closed, and thesecond well can be created.
Follow the steps above for creating a new well. This well will have it’s status set to “Open”.
Again once at least one day of data has been entered into Well 2, it can be closed and Well 1can be opened to continue the Batch Drilling process.
Illegal Switch Well Batch Drill Mode.
In order to Switch Well in Batch Drill Mode. YOU MUST SATISFY SOME CRITERIA.
1. The 2 wells (or more) that are to be Batch drilled need to be setup by the usual WellSetup process.
2. All the wells involved need to have at least 1 day of data created.
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3. The Well you are Switching to MUST have ZERO INVENTORY USAGE on its current(latest) Report.
If you try to Switch wells in Batch Drill mode and you see the above message you can thenproceed as described below.
1. Switch to the second Well (use Switch Well Only option) and create a New Report in thesecond well. DO NOT USE ANY INVENTORY.
2. Switch to the second Well (use Switch Well Only option) and ZERO ANY INVENTORYUSAGE IF POSSIBLE.
Generally it is anticipated that the First option will be the one that is used most often.
Batch Drilling Switch Well Example.
Setup Wells - Well 1 and Well 2.
Well 2 can be created by being "Modeled" on Well 1.
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Here we Create "Rohas Perkasa 2" and we will Model it on "Rohas Perkasa 1".
So here we will Model "Rohas Perkasa 2" and take all the information indicated by the Checkboxes from "Rohas Perkasa 1".
Once we are happy of what we want to Create then we click "Create"
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The new well is Created.
Checking the Inventory. We see that it is the same as for "Rohas Perkasa 1"
These two wells are now nicely Setup to Operate in "Batch Drill Mode".
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5.3.2.1. Tips for Batch Drilling
There is no set “Batch Drilling Mode” in the programme, rather there is the ability to Switchbetween two wells and take the Stock levels from one well to the other well.
The main rules to follow are on the products and volumes.
5.3.2.2. Tips for Products
The main part of the management of products in each well involved in a batch drilling projectis to ensure all products are taken into the inventory and used on a daily basis.
An important point to note is that when you “Switch” to another well the END inventory forWell 1 will be Transferred to Well 2. HOWEVER AN IMPORTANT POINT NEEDS TO BESET IN WELL 2.
Well 2 MUST be SET with a new Fluids Report that has ZERO STOCK usage. This will allowyou to receive into the Inventory from Well 1 as the Start Inventory for Well 2. You can then
proceed and use chemicals in Well 2 as normal.
5.3.2.3. Tips for Volumes
As with products, it is important that the volumes for each well are set to zero before“Switching” to the second well. This can be achieved by a combination of “Backloading” theremaining fluid volume from Well 1. On the “Switch” to Well 2 this volume will then be takeninto the well as a mud received volume.
Equally when you “Switch” into the second well, it is important that the pit volume of thesecond well should already be set to zero. This will allow you to receive into the well thevolume of fluid already present in the pits.
5.3.2.4. Tips for Reports
On the Reports, it is advised that you fully “Balance” the report on Well 1 before “Switching” toWell 2. We advise that you DO NOT “Create a New Report” on Well 1.
Leave Well 1 with a balanced report as far as volumes are concerned.
This will mean that when you return to Well 1 you will be ready to simply create the nextReport and receive all the Products and volumes into the well.
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6. Daily Mud Report
6.1. Daily Fluids Report / Daily Mud Report (DMR)
Once the New Well has been created or an Existing Well is to be used, the programme willdisplay the DMR as the Main Screen.
Each day as you are required to generate a New Report you must click the New Report menubutton. This will add the next successive report number to the list.
On the first day of a well you are SHOULD go to Report Details.
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The inputs will be defaulted as shown.
Enter the relevant data for the interval.
On the first report you are required to input the Interval setup for the first interval.
NOTE: EACH INTERVAL CAN ONLY HAVE ONE MUD TYPE.
AQ – Aqueous Mud otherwise known as Water based mud.
NAQ – Non Aqueous Mud otherwise known as Oil based mud or Synthetic based mud.
CF – Completion Fluid, usually some form of brine.
Second and Subsequent Mud Reports
NOTE: BEFORE CLICKING “New Report” YOU SHOULD CHECK ALL YOUR VOLUMESAND PRODUCT INFORMATION ARE UPDATED AND SAVED FOR THE DAY.
The programme will prompt to remind you to balance the volumes.
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6.1.1. Create New Report
6.1.2. Option to Start a New Interval.
Each time you create a New Report the programme will prompt you if you require to start aNew Interval.
Continue in the same Interval and the programme will double confirm that you wish to Createa New Report.
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6.1.3. Volumes Not Balanced
Before allowing you to create a New Report the programme will check that the volumes forthe previous report are correctly balanced.
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6.1.4. Delete Daily Fluids Report
This feature allows the deletion of reports so that previous reports can be edited/corrected.
ONLY THE CURRENT OPEN REPORT CAN BE DELETED.
Click on the Delete Report menu and a pop up window appears asking for confirmation thatyou want to delete the DMR.
Click “Yes” and another confirmation screen will appear to Double confirm that you want todelete the DMR.
At this point if you click “Yes” the DMR will be deleted and you will be able to correct or editthe previous DMR.
At any time click No or Close to remain in the current DMR.
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6.2. Interval Setup
VERY IMPORTANT: ONLY ONE INTERVAL IS CREATED AT ONE TIME
New Well - First Interval
First Report
Once you have created your well the FIRST report will be automatically created for you.
First Interval
When the first well has been created the programme automatically assigns the size of the firstinterval and mud type to be used for the first interval.
The Initial data will be defaulted as shown below.
Select the Fluid Type for the Interval.
AQ – Aqueous Mud otherwise known as Water based mud.
NAQ – Non Aqueous Mud otherwise known as Oil based mud or Synthetic based mud.
CF – Completion Fluid, usually some form of brine.
Input the Hole Size and Interval Name, along with the Fluid Type, select from list or type thename of the fluid type.
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Once all the data has been entered click the “Save” button.
6.2.1.1. Essential Interval Information
NOTE: Interval Type will set the Fluid Check type. see Create New Fluid Check
After the FIRST DAY of the interval the Interval Type CANNOT BE CHANGED.
The 3 items that should be entered for each interval being created are:
1. Interval Type2. Fluid Type3. Interval Size
Interval Type – You must select a Mud type either AQ (WBM), NAQ (OBM/SBM) or CF(Completion Fluid). This will have a direct effect on the type on mud checkdata that is entered for the interval.
Fluid Type – Select a name from the drop down list.
Interval Size – Enter the size of hole to be drilled.
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6.2.2. New Interval (Second, Third, Fourth etc Interval)
Subsequent intervals can only be created via the “Create New Fluids Report” button on theFluids Report menu item.
Each time you try and create a New Report the programme will prompt you if you wish to starta New Interval.
Option to Start a New Interval.
Each time you create a New Report the programme will prompt you if you require to start aNew Interval.
If you click "Yes" you will automatically be prompted to enter the data about the New Interval.
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NOTE : ONLY ONE INTERVAL CAN BE OPEN AT ONE TIME.
You are only allowed to enter the details about ONE interval at a time, ie the current ornext interval.
If a New Interval is required then the programme will ask the user to enter 3 items of data forthe new interval.
1. Interval Type – Select from drop down list.2. Fluid Type – Select from drop down list or type the name.3. Interval Size – Usually the size of the drill bit to be used.
You must enter the 3 Yellow cells for the New Interval.
Select the Interval Type.
Select the Fluid Type.
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Enter the Interval Size
Click "Next >" to continue.
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Click "Create" to create the new Interval and Report.
Here we are now in Interval 2 and Report 2.
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6.2.3. Interval Discussion
All the Interval Discussion text and relevant tables etc are entered into the Well Recap.
This is where you can enter all relevant discussion about the performance during the interval.
This will be the End of Well Report.
These discussions need to be updated regularly throughout the duration of the interval.
This plays an integral part of a Mud Engineers duty and any failure in this part will make thefinal End of Well Report much harder to compose.
Select the Interval discussion and click "Edit Discussion" to type in more comments.
The suggested format should be suitable for most End of Well reports and discussion typedocuments.
You will be taken to special built in word editor so you can enter the Interval discussion in anice formatted manner.
NOTE: Please make use of the Spell Checker.
Exit out of the Editor back to the previous page
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6.3. Report Details
The report details contains all the day to day general data about depths, people, activities etc.All this data will be printed on the daily mud report so therefore it needs to be correct every
day.
Rig and Well Details
Most of this data is picked up from data already input. You need to enter the details aboutdepth, activity and formation. Plus make sure all the other data is picked up properly.
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6.3.1. Daily Date, Depth, Activity Details
Depth Information
Start Depth MD - Each time you create a new report the start depth will take the end depth ofthe previous report. At the start his will be set to 0. This can depth can bechanged at any time to suit the actual start depth for the reporting period.
End Depth MD - This is the measured end depth for the reporting period. Normally themaximum drilled depth reached during the reporting period.
End Depth TVD - This is the TVD end depth for the reporting period. Normally the maximum
drilled depth in terms of TVD reached during the reporting period.
Current Bit Depth - This is the current Bit depth at the end of the reporting period.
Formation - The main formation drilled during the reporting period
Progress - This is automatically calculated and is the difference between the start depth andend depth for the reporting period. This value can be negative if the well hasbeen plugged back.
Report Header Information
Report Date – The report date will automatically take the current date of the computer this
can be changed to the actual date of the report. This will be important inBatch drilling operations.
Please remember to enter or select the CORRECT date for the report.
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Select from drop down date picker.
Present Activity - This is normally the activity under way at the end of the reporting period.
Operator Rep(s) - Enter the name(s) of the Company man.
Contractor Rep(s) - Enter the name(s) of the Drilling Contractor rep.
On a day to day basis there will be very little change to the personnel information, but it isimportant to reflect any changes to names when they occur.
Report Footer Information
Engineer Names – Enter the names of the fluids engineers on the rig on a daily basis.
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You can use the GREEN "+" or RED "X" as required to remove or add names.
CLICK “Save” BUTTON TO SAVE THE DATA.
Click "Close" to return to the main screen.
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6.4. SAFESTART
Enter all SAFE START data
Observation Cards / Hazard ID Cards /SAFE START
Activity Inputs are another vital part ofthe Drilling Fluids Engineers daily reporting duties.
Click on the Stop Cards / SAFE START Activity menu button.
This will bring up the screen shown below.
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6.4.1. Observation Cards
Enter the number of Observation Cards or Hazard ID cards submitted each day by theWeatherford engineers.
NOTE: THE NUMBER OF OBSERVATION/HAZARD ID CARDS AND SAFE START ACTIVITIES ENTERED IN THE GRIDS SHOULD MATCH THE NUMBER ENTEREDUNDER DAILY.
CLICK “Save” TO SAVE ALL THE DATA.
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6.4.2. SAFESTART Activities
Enter the number and type of SAFE START activities undertaken in a day. This can be toolbox meetings, safety meetings, etc.
Select SAFE START Activity from the drop down list.
And enter a brief description of the subject of the presentation.
CLICK “Save” TO SAVE ALL THE DATA.
The programme will automatically count the number of activities under each heading.
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6.5. FLUID PROPERTIES
The number of fluid checks in one day is unlimited, however only the last 4 will be printed onthe mud report.
6.5.1. Create New Fluid Check
This will take you to the Fluid Check Input window.
Simply start to enter all the Mud Check Data going down the list of input boxes.
As mentioned before the Interval Type, AQ, NAQ or CF is declared at the Report Detailswindow.
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If you need to change the mud check type go to Report Details and select the correct mudtype for the Interval Type.
Select the Correct Interval Type from the drop down list.
NOTE: YOU CAN ONLY CHANGE THIS ON THE FIRST DAY OF ANY INTERVAL.
Here we select NAQ as the Interval Type.
This will then dictate the Fluid Check screen and the inputs required to complete a FluidCheck.
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6.5.2. Default Calculation Constants
Weight Material / Base Fluid / LGS / Glycol / Filtrate Data Constants for RetortCalculations
Each Fluid Check will carry it own set of Default Calculation Constants. See ConstantTable button.
This will bring up the Screen below.
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Average HGS
The default HGS setting is 100% Barite at 4.2 sg. If the HGS constituent in your mud is
different to this then you must enter the make up of the HGS in the input table for HGS.
Enter the details about the solids to be used as the weighting agent, HGS for the mud. Ifthere is more than one then the %’s of each one MUST add up to 100 %.
Barite – Enter the barite sg typically this is 4.2 but can be 4.25 for 100% pure barite.
Haematite – Enter the Haematite sg typically this is 5.2.
Calcium Carbonate – Enter the calcium carbonate sg if this is used as the primary weightingagent in a mud system. This is usually 2.6 sg. This is usually appliedin Drill in Fluids.
Ilmenite – Enter the Ilmenite sg typically 4.6 sg
Magnesium Tetraoxide – Enter the magnesium tetraoxide (Micromax) sg typically 4.8.
Other – Enter the sg of any other material that is used as a weighting agent.
For example
If the HGS in your mud contains a mixture of Barite and magnesium tetraoxide (Micromax)split 70:30 Barite to magnesium tetraoxide (Micromax) then you would enter the following.
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Click "Save" button.
NOTE: the final percentage must add up to 100. The programme will automatically calculatethe new “Average” sg for the mixture and will use that in the retort calculations for solidsanalysis.
Now the Average HGS is 4.379.
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LGS / Base Fluid / Glycol / Filtrate
Enter all the data about the LGS and other mud components that can affect the solidsanalysis from retort data.
LGS – Enter the default sg of the drill solids. Generally this is accepted at 2.6 sg but can varyfrom 2.3 to 2.7 sg.
Bentonite – sg the normally accepted sg for bentonite is 2.6 and CEC (Cation exchangecapacity) equivalent, for normal API Bentonite this is usually around 60 – 70.
Drills solids - sg the normally accepted sg for drill solids is 2.6 and CEC equivalent, ingeneral it is difficult to know this value but usually a value of between 10 and20 will be a good estimate.
The CEC values are used to calculate the equivalent concentration of Bentonite from the MBTtest. If the CEC value is known for the formation being drilled then enter this number against
the Drill solids CEC.
Clay CEC (meq/100 g) for pure clay minerals
Vermiculites 120 - 200Smectite 80 - 150Illite 10 - 40Chlorite 10 - 40Kaolinite 3 - 10
Base Fluid – Enter the base fluid sg. This applies to both AQ (WBM) and NAQ (OBM) fluids.
In AQ fluids if any lubricant is added then the sg needs to be known to allow correct solids
analysis.
In NAQ fluids the base fluid is one of the main constituents so it is vital that the correct sg forthis fluid is entered and used in the solids analysis.
Glycol – Enter the SG of any glycol that is used in the mud system.
If a combination of glycol’s are being used then an average SG needs to be calculated andentered under the Glycol SG entry.
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Filtrate SG – Enter the sg of the brine phase of the mud system. This ONLY applies for NONchloride salts.
As there are no salt analysis tests for salts such as sodium bromide, potassium formate and
other non-chloride salts to allow for calculation of the salt content it is important to enter thebase brine density for the mud system being used.
For example
A drilling fluid system using sodium bromide as the salt is has a final density of 1.50 sg andthe sodium bromide content is 26% by weight. Looking up salt tables this sodium bromidesalt mixture will have a density of 1.30 sg so 1.30 should be entered in the filtrate SG inputbox.
NOTE: IT IS IMPORTANT ALL THIS INFORMATION IS ENTERED CORRECTLY AND INSG UNITS TO ENABLE THE PROGRAMME TO CALCULATE ALL THE FLUIDPROPERTIES.
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6.5.3. General Fluid Properties
The number of fluid checks in one day is unlimited, however only the last 4 will be printed onthe mud report.
Enter all the General Data about the mud check.
Enter the Cutting Size and SG.
Enter the Cutting Size in the appropriate units.
Enter the Cutting Density in SG.
These are used in the hydraulic calculations.
The Size and Density are taken into account in the calculation of Slip Velocity and Transportratio, so it is important to enter realistic numbers.
By default the Hydraulics check box is ticked. This means the mud check will be used in thehydraulics calculations. In the case where more than one check is ticked for hydraulics thelast one will be used in the calculations.
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6.5.5. AQ Chemistry
In order to calculate all the various properties for an AQ fluid various test results need to beinput on the screen.
For WBM enter all data in WBM tab.
Salt Type – Select the salt type from the drop down list. If a non-chloride salt is selected be
sure the enter the base brine density in the Filtrate SG box in the CalculationConstant Table.
Mud Sample size for Titration – Enter the volume of mud or filtrate used in the titration tests.
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Glycol Volume% – Enter the volume % of any glycol added to the mud, should be taken fromthe retort analysis.
MBT ml – Enter the MBT titration value to obtain the end point.
pH – Enter the pH of the mud.
Mud Alkalinity (Pm) ml – Enter the alkalinity value from the titration.
Pf ml – Enter the Pf value from the titration.
Mf ml – Enter the Pf value from the titration. This must be greater than or equal to the Pfvalue.
Chlorides mg/l – Enter the chloride concentration calculated from the titration value.
Total Hardness mg/l – Enter the total hardness concentration calculated from the titrationvalue.
Calcium Hardness mg/l – Enter the calcium hardness concentration calculated from thetitration value.
K+ from KCl mg/l – Enter the potassium concentration calculated from the precipitation andcentrifuge test.
PHPA – Enter any excess PHPA concentration value.
Silicate Volume % – Enter the silicate liquor volume % if any.
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6.5.6. Non Aqueous Chemistry
In order to calculate all the various properties for an NAQ fluid various test results need to beinput on the screen.
For Non-Aqueous (SBM/OBM) mud enter data in the Non-Aqueous tab.
Mud Sample size – Enter the volume of mud or fi ltrate used in the titration tests.
Electrical Stability mVolts – Enter the ES reading from the ES meter.
Sulphuric Acid ml – Enter the sulphuric acid titration value to obtain the end point.
Silver Nitrate ml – Enter the silver nitrate titration value to obtain the end point.
EDTA ml – Enter the EDTA titration value to obtain the end point.
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6.5.7. Additional Properties
Use this to add up to 9 User Defined mud property items to display on the DMR.
Any additional properties are added under the Additional tile.
Examples:
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6.5.8. WBM General Properties
AQ - WBM Chemistry Data Entry
All the calculated numbers will be automatically shown.
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Then click “Save” button.
Click "Close". Mud Check will show on the DMR.
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6.5.9. Non-Aqueous General Properties
General Properties Data Entry
Non-Aqueous Chemistry Data Entry
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All the calculated numbers will be automatically shown.
Then click “Save” button.
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Click "Close". Mud Check will show on the DMR.
6.5.10. CF Data Entry
Completion Fluid Check.
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Flow Line Temperature - Enter the temperature of the returning fluid.
TCT - Enter the True Crystallation Temperature of the Completion fluid
Funnel Viscosity - Enter the FV.
Solids - ppm of solids in the Completion fluid
NTU - Nephelometric Turbidity Units
Iron Content - Enter iron content in ppm
pH - Enter the pH of the Completion fluid.
Temperature Pits - Temperature in the pits
Pit Density - Enter the density of the Completion fluid in the pits.
Corrected Density - The corrected density of the brine referenced to 70 Deg F (21 Deg C).
Then click “Save” button.
Click "Close". Mud Check will show on the DMR.
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6.5.11. Delete Test
By selecting the mud check in the grid you can delete a check. Here we select Mud Check 2.
The mud check will be Deleted when RED “X” is clicked.
A prompt will appear to ask for confirmation.
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Click Yes or No as required.
Only 1 mud check remains.
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6.5.12. WBM Non Chloride Salt
6.5.12.1. WBM Non Chloride Salt Correction Value
If a Non Chloride salt was chosen then the user will be prompted to enter the correct basebrine density to allow the programme to calculate the correct “Corrected Solids” value andLGS and HGS components.
A dialogue box will appear.
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For a NON Chloride salt the programme will check the Filtrate SG entered on the WeightMaterial tab and the Retort Water % entered on the General Properties tab.
If there is a miss match between the Filtrate SG and Retort water % the programme willprompt the user to check the inputs and will NOT calculate any solids values.
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In this example the Salt type, Filtrate SG and Retort Water % are as follows.
Salt Sodium FormateFiltrate SG 1.20Retort Water % 93
By looking up salt tables for sodium formate, see below, for an 10 ppg brine the maximumRetort Water % can be is just over 83% (0.833 m
3 water per bbl or 1 m
3 brine).
Clearly the user has input incorrect values and needs to check thoroughly the input data.
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WBM Two Salt System (Non Chloride and Chloride)
At this stage the programme does not cater for a two salt solution where one of the salts is aNON Chloride Salt.
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6.6. Pumps Details
The Pump Details is where you enter the details about the pump liner sizes and stroke ratesetc.
This information is then used in the hydraulics calculations. So it is important that all theinformation is entered correctly and in the correct units.
6.6.1. Pumps
The Make / Model will be carried forward from the Rig Setup information entered earlier in theprogramme. If no information appears please check that pump details were entered in theRig Setup page.
You must enter the correct :
Liner SizeStroke lengthStrokes per minute
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Pump Efficiency
You must also indicate correctly whether the pump is dedicated to the hole or to the riser.Normally the pumps will be allocated to the hole but on deep water offshore wells pumps can
be dedicated to boosting the riser.
6.6.2. Pump Pressure, MWD, Motor Pressure Loss
Enter the pump pressure as indicated from rig equipment. Enter any known MWD or mudmotor pressure losses. This information is usually available from the mud loggers or loggingor MWD service provider.
If no information is available then a rule of thumb is to allow about 300 psi for a MWD and 250psi for a mud motor. These numbers are dependent on flowrates etc.
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6.7. Drill String & Hole Geometry
This section is where you enter all the data relevant to the drill string and hole geometry forthe well.
Click the Green "+" button to add the relevant Casing design for the current holegeometry
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6.7.1. Interval Geometry
Casing & Hole Geometry
This is where the current Hole Geometry is input, this includes the Casing design plus anyopen hole parts. Along with this the configuration of the Drill string and bit nozzles are alsoentered.
Add Casing
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Add Open Hole.
Click "Draw Diagram"
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This is where the programme takes the information to calculate hydraulics and hole volumes.
Click “Save” button to save the data.
Once the geometry has been entered and saved, returning to the DMR will reflect theGeometry.
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6.7.2. Drill String
Casing & Hole Geometry
This is where the current Hole Geometry is input, this includes the Casing design plus any
open hole parts. Along with this the configuration of the Drill string and bit nozzles are alsoentered.
Add Casing
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Add Open Hole.
Click "Draw Diagram"
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This is where the programme takes the information to calculate hydraulics and hole volumes.
Click “Save” button to save the data.
Once the geometry has been entered and saved, returning to the DMR will reflect theGeometry.
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6.7.3. Bit Information
Click on the Circulation Result & TFA Input Tile (Light Green colour)
Enter the nozzle sizes for the current bit being run, again this is important in the calculation ofhydraulic pressures.
Enter the bit run number, make, size, type, serial number. All this information is generallyreadily available from the IADC report.
Enter all the data for the bit nozzles using the grid and the “+” and “X” buttons.
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Here we enter the number and size of the nozzles.
In this example we have 3 by 12 (32nd) and 3 by 13 (32nd) jet nozzles.
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TFA is calculated at 0.7202 in^2.
Enter the Bit Manufacturer, Bit Type and Bit Diameter.
Click "Save"
Return to the main DMR.
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6.7.4. Riser
For offshore rigs there is the option to Include or Disregard the Riser.
Here we have a riser and it will be taken into account in all volume calculations
Disconnected Riser.
In this case we have a riser BUT we are stating that the riser has been Disconnected. In thiscase the volume of the riser WILL NOT be taken into account in the volume calculations.
Note the shaded colour of the Riser indicating it has been disconnected.
Riserless Drilling
This is a special case when offshore rigs drill without a riser being in place. In this case thecheck box for Riserless drilling allows us to control the layout of the hole diagram.
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6.7.5. Close or Open System
Closed system or open system?
Definition
Closed System – The drilling fluid is circulated on a closed loop down the drill pipe back upthe annulus and returning to the pit system for re-circulation.
Open System – The drilling fluid is circulated down the drill string and up the annulus BUTNOT returned to the pit system.
You need to make the correct selection depending on your system setup.
If you have a traditional drilling system where the mud is returning to the pits ie CLOSEDsystem then leave the check box CHECKED.
If you have a case where the mud is returning to the surface BUT is being DIVERTED directlyto DISCHARGE ie OPEN system then you must UNCHECK the check box.
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6.7.6. Hole Volume Data
This will show the current Circulation data and volumes for the current well geometry.
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6.7.7. Points to Watch
1. Starting point for the Hole Geometry MUST be Zero or the Seabed.2. There must always be a continuous flow from one casing/liner size to the next ie
where one casing size ends the next one must overlap or start.3. A Riser MUST always start from 0. The next hole item MUST start from the bottom of
the Riser.4. The drill pipe components MUST be entered from the BOTTOM UP. ie start at the
BIT.
The programme allows for a schematic of the hole to be drawn.
In the schematic here, you can see that if we try and run this drill string into the hole there willbe a problem as the drill string OD exceeds the hole geometry ID when we reach the top ofthe liner. In this case the programme will produce an error when we try and calculate the holevolume data.
This is the error produced when we try and run a 9” DC into an 8.5” hole.
The Diagram is drawn BUT you can see the pipe is TOO big for the hole.
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You can see the pipe TOO BIG for the Hole.
At this point you will NOT be able to SAVE the data.
You must Correct the Error before you can save the Geometry.
This is where the programme takes the information to calculate hydraulics and hole volumesso all the date must be correct.
The programme will try to identify any obvious mistakes BUT cannot check every possiblemistake.
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6.8. Hydraulics
To View all the Standard API Hydraulics for the current drill string, hole geometry and pumprate configuration.
Click "Hydraulics" menu button.
The Hydraulic view screen will appear.
All the calculated hydraulic values will appear on this screen.
Click “Close” button to return to the Geometry screen.
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6.9. DWM - Solids Control Equipment
Drilling Waste Management / Solids Control Equipment
All running data for all the SCE must be input here.
All the SCE daily running data are entered here.
Select the piece of equipment you wish to enter data for.
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6.9.1. Shale Shakers
Shale Shakers
This will bring up the following screen.
Enter the details about the centrifuge running information.Scalping Deck Screen - Enter the screen mesh of any scalping deck.
Back Screen
Back MiddleFront MiddleFront Screen - Enter the screen mesh as BEST matches the screen configuration you haveon the shakers.
Note: If the shaker only has 1 screen level then use the Back/Front Screen.If the shaker has 3 levels then enter the Screens as best fits using the Scalping andBack/Front input boxes.
Daily Operating Hours : Number of hours each shakers was running.
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Daily Downtime Hours : Number of hours each shakers was NOT ABLE to be RUN.
Feed Rate - Enter the approximate flowrate over each shaker.
API : Yes or No, does the screen mesh size conform to API regulations for screen
designation.
Load % - Enter the approximate percentage of Total flow flowing over each shaker.
Beach % : The percentage of dry screen length to the total length of screen.
Screen Type : Enter description such as “flat” “pyramid” or any other relevant description.
Example of a Typical Shaker running input data.
The bottom part of the screen handles the OOC or solids analysis for the shakers.
Correction Factor : Enter any correction factor based on the brine being used.
Feed Weight : Enter the mud feed weight in appropriate units.
Return Liquid Weight : Enter the weight of the mud returning to the system.
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Solids Discharge Weight : Enter the solids weight in appropriate units.
Wt of Retort Cell Empty : Enter the Weight of empty retort cell
Wt of Distillate Receiver Empty : Enter the weight of the distillate receiver
Wt of Retort Cell & Wet Cuttings : Enter the weight of the retort cell after filling with wetcuttings.
Wt of Distillate Receiver Full : Enter the weight of the distillate receiver after retorting hascompleted and the receiver contains all the condensed fluids.
Wt of Dry Cuttings from Retort : Enter the weight of the Retort cell plus dry cuttings afterthe retort has completed.
Discard Volume Oil : Enter the volume or percentage of oil recovered in the distillatereceiver.
Discard Volume Water : Enter the volume or percentage of water recovered in the distillate
receiver.
Examples of typical inputs for a WBM Shaker analysis.
The right hand grid will display the answers.
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6.9.1.1. Hydrocyclones
Screen Size : Enter the screen size set below the hydrocyclone if applicable. This normallywill only apply to a Mud Cleaner.
Feed Press : Enter the feed pressure to the hydrocyclone, typically this is going to be about50 to 100 psi.
Daily Operating Hours : Number of hours each hydrocyclone was running.
Daily Downtime Hours : Number of hours each hydrocyclone was NOT ABLE to be RUN.
Feed Rate and Feed Weight : Enter the mud feed weight and rate in appropriate units.
Effluent (Overflow) Weight : Enter the weight of the mud returning to the system.
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Discard Weight and Discard Rate : Enter the solids weight and discard rate in appropriateunits.
Solids Discharge Weight : Enter the solids weight and in appropriate units.
Wt of Retort Cell Empty : Enter the Weight of empty retort cell
Wt of Distillate Receiver Empty : Enter the weight of the distil late receiver
Wt of Retort Cell filled with Wet Cuttings : Enter the weight of the retort cell after filling withwet cuttings.
Wt of Distillate Receiver Full : Enter the weight of the distillate receiver after retorting hascompleted and the receiver contains all the condensed fluids.
Wt of Dry Cuttings from Retort : Enter the weight of the Retort cell plus dry cuttings afterthe retort has completed.
Discard Volume Oil : Enter the volume or percentage of oil recovered in the distillate
receiver.
Discard Volume Water : Enter the volume or percentage of water recovered in the distillatereceiver.
Correction Factor : Enter any correction factor based on the brine being used.
The bottom part of the screen handles the OOC or solids analysis for the hydrocylones.
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Example of solids analysis data.
The answers are shown on the right hand grid.
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6.9.3. Centrifuge
Enter the details about the centrifuges running information.
Centrifuge Mode - Select either Barite Recovery or LGS Discharge.
Bowl speed : Enter the bowl speed rpm.
Back Drive Mode - Select the mode from the list Forward, Reverse or Neutral.
Differential - Enter the differential speed between the bowl and scroll.
Main Motor Amperage - Enter the amps recorded on the main motor.
Back Drive Motor Amperage - Enter the amperage readings as appropriate.
Daily Operating Hours : Number of hours each centrifuge was running.
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Daily Downtime Hours : Number of hours each centrifuge was NOT ABLE to be RUN.
Feed Rate and Feed Weight : Enter the mud feed weight and rate in appropriate units.
Effluent (Overflow) Weight : Enter the weight of the mud returning to the system.
Solids Discharge Weight : Enter the solids weight and in appropriate units.
Wt of Retort Cell Empty : Enter the Weight of empty retort cell
Wt of Distillate Receiver Empty : Enter the weight of the distillate receiver
Wt of Retort Cell filled with Wet Cuttings : Enter the weight of the retort cell after filling withwet cuttings.
Wt of Distillate Receiver Full : Enter the weight of the distillate receiver after retorting hascompleted and the receiver contains all the condensed fluids.
Wt of Dry Cuttings from Retort : Enter the weight of the Retort cell plus dry cuttings afterthe retort has completed.
Discard Volume Oil : Enter the volume or percentage of oil recovered in the distillatereceiver.
Discard Volume Water : Enter the volume or percentage of water recovered in the distillatereceiver.
Correction Factor : Enter any correction factor based on the brine being used.
After entering all the values the right hand grid will display the answers.
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6.9.4. Dryer
6.9.5. Other Equipment.
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6.9.6. Oil on Cuttings (OOC)
Enter any oil on cuttings retort analysis in this window.
This will bring up a Blank OOC input sheet.
Once all the data has been entered the OOC will automatically calculate.
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As the data is entered the OOC will show in the right hand grid.
The OOC will be calculated and in this example the OOC is 88.16 g/kg or 8.8 % by wt.
The typical discharge limit around the world is 10 % by weight
Then "Save" the data.
Click "+" to enter another OOC test.
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The input Sheet is cleared (left) the right grid adds a new column ready to calculate thesecond OOC analysis.
As we enter the data for the second test the answer grid starts to populate with the calculatedvalues.
Once all the data is entered Click "Save" to save the data.
Click "Close" to return to the Main screen.
Delete
To delete a check highlight the check to be deleted in the Right hand grid and click on theRed "X".
A dialogue box will appear asking for confirmation of the deletion.
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Click Yes or No as required.
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6.10. Comments / IADC Hours
This will bring up the following input screen.
Drilling Activities Comments - are usually copied from the IADC report. These will generallyreflect on the operations of the drilling rig on an overall basis.
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Mud Mixing, Volume Comments - should be relevant to the mud treatments for the day orfor the immediate future treatments. It should also contain comments about mud volumes.
Solids Control Comments - should reflect the performance or otherwise of the solids controlequipment.
Click “Save” button to save the data.
Try and enter as much relevant comments as possible as it will all assist with futureEnd of Well Recaps and possible future well planning.
The maximum allowed characters in each Comments box is 750 and 1300.
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Daily Time Distribution
The time distribution is a summary of what activities were carried out by the rig over thereporting period. This information is generally obtained from the IADC report.
Click "+" to add a new row to enter a job name.
Select Job name from the drop down list or type your own description.
Enter the number of hours.
Click "+" or "X" as appropriate to add or delete rows.
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Continue in this manner until all relevant times and jobs for the day have been entered.Usually the hours should add up to 24 hours.
Click "Save" to save the data, Click "Close to return to the Main screen.
All this will reflect on the main DMR window.
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6.11. Inventory and Volume Management
In this section you enter all the details about fluid and product movements, treatments andlosses.
This is a vital part of the mud report as it tracks all the volumes and products and forms a vitalpart of the overall cost and volume tracking for the well. If the information keyed in at the wellsite is not accurate then it has a dramatic effect on the end of well report. This is also a keyresponsibility of the mud engineer at the rig site to maintain a good and up to date inventoryof all the mud and products.
6.11.1. Main Inventory and Volume Management Criteria
The main purpose of this screen is to record all movements of products, and fluids andbalance these records so we maintain an accurate account at all times of volumes andproducts.
In order for the programme to maintain a record of Chemicals, Volumes and Concentration itoperates via a Stock Control and Volume Control system.
6.11.1.1. Proceed with Inventory and Volume Management
In order for the programme to maintain a track on inventory and volumes we must generatean inventory and volume. The programme can then compare this volume against thevolumes entered by the user.
So far on the chemicals all we have entered are the prices of the various chemicals.
We must now receive some chemicals into the well inventory, just like receiving chemicals onthe rig site.
In order to do this we use the “Receive / Return Stock” menu button. See Receive / Return
Stock
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Once products have been entered into the well inventory then we can proceed and generateour fluid volume.
The first way to generate volume is to use Chemicals in one of the pit systems.
This will bring up the current Well Chemical list.
As you can see the Quantity for all chemicals is Zero. So we CANNOT use any chemicals justyet.
Before any chemicals can be processed you MUST enter the Chemicals into your WellInventory and Price list. See Add Products to Price List and then Receive / Return Products
A second way to generate volume is to receive whole mud. In order to do this we use the“Mud Added” input. See Additions / Losses.
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This will bring up the following input screen.
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6.11.2. Pit Volume Grid
In the pit data grid you must enter all the pit end data for the reporting period.
Pit System – will display the pit type from one of Active, Reserve or Other
Pit Name – will display the Pit name entered in the Rig Setup page.
Fluid Type – Enter the fluid type from the drop down list
Previous Volume – will display the start volume for each pit based on the previous daysending volume.
Current Volume – Enter the final volume for each pit at the end of the reporting period.
Density – Enter the mud density.
Pit Weight – will display the total weight of fluids in the pit.
The four columns that need to be entered are
1. Pit System
2. Fluid Type
3. Current Volume
4. Density
The other columns are locked and computer generated.
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6.11.3. Concentration
The average concentration of the Chemicals in the pit systems are tracked base on theVolume of Fluid added to each pit system during a Reporting period.
This will bring up the following screen.
Note: The Start Concentrations for the 3 pit systems are white coloured cells.
Since the programme only calculates an average concentration the user has the ability tomake small changes to the starting concentration in order that the final concentration.
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6.11.4. Receive and Return Stock
Before any Chemical or Screens can be charged or used in any way you MUST enter theChemicals and Screens into your Well Price Lists.
See Add Products under Well Setup - Product Price List - Products - Add Products.
See Add Screen under Well Setup - Product Price List - Screens - Add Screen.
Enter all stock Received and Returned.
This input data is a record of all chemicals and screens sent by the Base to the rig and viceversa. It is important and a vital part of a mud engineer’s duty to maintain good records of allchemical, mud movements and screens compared to what was sent or received by the Base.This is another vital part in the invoicing and costing of the mud contract.
Click “Receive / Return Stock” menu button.
A screen with a list of all the Delivery Tickets for the well will appear. Initially the list is Blank.
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Click Green "+" button to add a New Ticket
A new screen will appear.
You select if the Ticket is a Stock Receiving (Delivery) ticket or Stock Returning Ticket.
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Here we have declared a Receiving ticket (ie the Rig will Receive stock).
The D/O reference is set to DT001, which is usually the number of the DT from the Base.
Enter the Date of the ticket.
Ship by - in this case it is Truck.
Remark - Here we can write notes about the ticket for future reference.
Click "Next" button.
We now get a detailed list of all our Chemicals and Screens we have previously setup in ourwell price lists.
We now simply enter the amount of Chemicals or Screens we are receiving. This will then gointo the Well inventory for us to be able to charge.
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NOTE: You CANNOT Return more product than what you currently have at the rig site.
Enter all products received or returned in the reporting period.
Continue and Receive any Screens as well.
Once all the chemical and screen data has been entered then click “Save” button.
You will see the Ticket appear on the Ticket List screen.
Click “Close” button to return to DMR window.
The chemicals new inventory balance will appear on Page 2 of the DMR.
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The screens new inventory balance will appear on Page 3 of the DMR.
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6.11.4.1. Ticket System
All Chemicals and Screens are recorded via a Delivery Ticket system.
First you MUST CLICK Green “+” button to enter Ticket details.
Select whether the ticket is a Receive ticket or Return ticket.
Then proceed to enter details about stock deliveries.
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Enter all stock received on the ticket.
Once all the ticket data has been entered then click “SAVE” button.
Ticket number DT001 is now saved into the inventory and can ONLY be changed during theCurrent Reporting Day.
Once all the Tickets have been entered you can Click “Close” button to return to DMRwindow.
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The Chemicals will appear on page 2 of the DMR and the Screen will appear on page 3 of theDMR.
Page 2
Page 3
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6.11.4.2. Creating a Second Ticket
Click Green “+” and a new Ticket request screen will appear.
Enter the details about the second ticket.
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Click "Next" button.
Enter all the stocks as required on the second ticket.
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Click "Save" when all data has been entered.
6.11.4.3. Viewing Individual Ticket Details.
Once you have entered details of 2 or more delivery tickets it is possible to see the details ofeach ticket.
In order to view ONE ticket click in the Grid Row of the Ticket you wish to look at. In this casefor ticket DT001.
A display of the ticket details will be shown.
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Once you have viewed all the Tickets you require then simply click “Close” button to return tothe Ticket window.
Click "Close" again to return to the main DMR screen.
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6.11.5. Chemical Daily Costs
This is where we charge and maintain a record of all the chemical usage on a daily basis.
Displays all the cost data for the Chemicals.
This is where you can charge of any chemicals that were USED or DAMAGED or Used forOther purpose’s and maintain correct inventory and cost values.
Example
Here we charge
5 pails of Caustic Soda5 sxs of Sodium Bicarbonate10 MT og GelAll mixed in the Active Pit.
10 sxs of Guar Gum that were damaged and disposed off.
Click "Save"
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On the DMR Page 1 the Volumes and Cost of the Chemicals are shown.
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6.11.6. Shaker Screen Daily Costs
Screens can then be charged to the Well via the Screen Inventory and Cost Summary sheet.Accessed by the Daily Volume - Inventory - Screen List menu.
At this point the Screen list is Blank as we first have to Receive screens into Stock.
See Receive / Return Stock on how to Receive Screen Stock.
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We enter the number of Screens of each size we receive as per the Delivery ticket.
Once all the Screen stock receiving numbers have been entered Click "Save" and "Close toreturn to the main screen.
Page 3 of the DMR will reflect the new stock level.
Now go to the Screen List.
We now have stock of screens to use.
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Just like for products we can use the screens.
Here we use 12 by 180 mesh screens on the shakers.
Click "Save" and "Close" to return.
Page 3 of the DMR will show the usage.
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6.11.7. Ancillary Daily Costs
This is where the Ancillary Costs are charged on a daily basis.
Each day you are required to enter the Quantity and Save the data for each day. This willthen reflect in the Ancillary costs for the day.
Once the quantity has been entered then click “Save”. This will cause the ancillary items tobe charged on a daily basis.
Here we charge for the mud engineers BUT not the Equipment.
Click “Save” button.
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The Personnel Cost will appear on the Footer on Page 2 of the DMR.
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6.11.9. Pit Volume
On this screen the End Volumes for the pits are entered.
Pit System - Select the pit system type for each pit from the drop down list.
Fluid Type - Select the Fluid Type from the drop down list or type in your own description foreach pit.
Current Volume - Enter the current volume of fluid in each pit.
Density - Enter the density of fluid in each pit.
Example -
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We have 100 bbls of 9.5 ppg Spud mud in Pit #1 and #2 which are both declared as Activepits.
Once all the data has been entered then Click "Save" button then click "Close" button.
Other Volume - How to choose to show or not?
On DMR Page 1 there is a section that displays the Mud Volume Analysis.
By Default we show the Active Pit Volume and the Reserve Pit Volume.
With the check box on the Pit Volume window (above) you have the option to include the"Other Pit" Volume into the Reserve Volume and thus into the Total Volume.
This gives the flexibility to show or not show volumes of fluid types that are relevant to theInterval.
For Example, you may be drilling a water based Interval and you receive the OBM/SBM forthe next Interval. You put the OBM/SBM into the Pit System "Other". You can now decide toshow this volume on the DMR or NOT.
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Here we have our WBM in the Active and Reserve pits and our OBM/SBM in the Other pits.
On DMR Page 1 we can show.
1. Only Active plus Reserve.
2. Active, Reserve plus Other.
Depending on the Check box being checked or unchecked.
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6.11.10. Change Pit Type
NOTE: YOU MUST ALWAYS HAVE AT LEAST 1 PIT OF EACH TYPE.
Changing Pit Type or function from Active to Reserve to Other or vice versa.
This is a prime function of pit management where we can change the function of a pit from
being Active to Reserve to Other or vice versa.
Change Pit Type Reserve to Active
Here we change a pit from being a reserve pit to become an active pit.
Select the Pit you wish to change. In this case Pit #2 and from the drop down list selectActive.
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Once all the Pits are set correctly. Click "Save" button.
NOTE: YOU MUST ALWAYS HAVE AT LEAST 1 PIT OF EACH TYPE.
Click "Close" button to return to main DMR screen.
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6.11.11. Additions / Losses
All mud Additions and Losses are entered and recorded in this screen.
The final allocation of losses for the day should be entered at the end of the day to make theReconciled Report Volumes ZERO.
6.11.11.1. Additions
Pit System – the type of pit, either Active, Reserve or Other
Water - Enter the volume of Water added to the various pit systems.
Transfers in Pit - Enter the volumes of mud transferred from one pit system to another pitsystem.
Mud Added - Enter the volume of any Mud Added to any pit system. THIS REFERS TO
MUD RECEIVED FROM OUT WITH THE RIG. Mud Return - Enter any volumes of mud returned to the LMP or other offsite storage.
Here we see a Product volume of 73.29 bbls has been added to the Active Pit.
Now we add the Water to the Active pit system.
Here we add 880 bbls of Water to the Active System.
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Now looking at the Total Current Volume table we see the following.
We add 73 + 880 = 953 bbls of volume.
Today's Volume = 312.2 bbls which is the Hole Volume (112) + 200 in the pits
Reconciled Volume = 953 - 312 = 641 bbls
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6.11.11.2. Losses
Shaker, SCE, Discharge, Evaporation etc – the Loss Description to which the loss is beingattributed.
IMPORTANT: BEFORE ASSIGNING ANY LOSSES CHECK WITH OPERATORCONTRACTOR AND MUD LOGGERS TO MAKE SURE ALL LOSSES AREPROPERLY ASSIGNED BY EVERY ONE ON THE RIG.
DO NOT JUST ENTER, LOST DOWNHOLE (SEEPAGE) WITH OUT AGREEING BEFOREHAND.
Identify from which pit system the loss has occurred, generally this will be the Active pit oractive system. This programme combines all pits denoted as Active into one volume.
For Example if the losses for the day are
1. Shakers 7 bbl2. Centrifuge 3 bbl
3. Seepage 2 bbl
And all losses are from the Active system then the required entry into the loss table is shownbelow.
Click “Save” button.
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6.11.11.3. Loss from another Pit System
To make a loss from another pit simply Enter in the column under the pit name.
Here we allocate 100 bbls of discharge mud from the Reserve pits.
Then click "Save" and “Close” button to return to main DMR input screen.
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6.11.12. Transfer / Return
Any Mud movement from Pit system to Pit system or Received/Returned must be recorded inthe Transfer and Mud Added/Return columns.
6.11.12.1. Transfer from Reserve to Active.
Here we enter 100 bbls in the Active ROW under the Reserve column header.
NOTE: The Row header is equivalent to the Receiving pit system.
6.11.12.2. Mud Added
Here we Add or Receive 200 bbls of mud from an outside location. Typically this would bemud received from the LMP.
6.11.12.3. Mud Returned
Here we are Returning 300 bbls of mud from the Active pit system. Typically this would bemud sent away from the rig at the end of the interval or well.
Click “Save” button.
IT IS IMPORTANT TO MAINTAIN GOOD RECORDS OF ALL PIT MOVEMENTS EITHERBETWEEN PITS OR BETWEEN THE RIG AND LMP. AGAIN THIS ALL FORMS PART OFMAINTAINING ACCURATE PRODUCT CONCENTRATIONS.
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6.11.13. Balance Volumes
At the end of the day it is important to balance the volumes in the mud report. The computerwill calculate a new volume based on all the, Chemical Additions, Mud Added/Returned,Losses etc and compare this to the Current Volume of all the Pits and the Hole Volume asentered by the mud engineer.
The RED cells on the Additions / Losses Editor window need to be ZERO before a report canbe considered BALANCED.
In this case the Active Volume difference is 629 bbls and Reserve/Other Volume difference is0 bbls. This volume discrepancy needs to be adjusted to zero before closing and printing thefinal report.
The two main areas to achieve this is to
1. Check Pit Volumes and Hole Geometry and adjust if necessary2. Re-examine the Additions and Losses and adjust if necessary.
6.11.13.1. End Volume Checking
If you try and enter an End volume for a pit that is above its capacity the programme will warnof the error and will not allow the setting of this value and it will reset to the previous value.
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By Checking the Current Pit Volumes and entering the correct data.
The Red cells are now ZERO.
BALANCED REPORT.
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6.11.14. Product Concentration
In order to maintain good tracking of products in terms of concentration it is important tocorrectly enter all products used and mixed.
When you enter the screen the programme will show the concentrations for the 3 pit types.
After using some chemicals and creating some volume the concentration screen may looklike.
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NOTE: The White cells which can be edited for the Start Values for each pit system. This isto allow for the entry of Whole Mud concentrations if Whole mud is received and alsoto allow corrections in concentrations under certain circumstances.
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6.11.15. Receive Whole Mud
In order to Receive whole mud and Track a concentration we need to do some things.
Example we Receive mud into the Reserve pits by adding a volume.
To enter this screen.
Go to the Mud Added column
Enter the volume of mud received in the Reserve row, example 100 bbls.
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Click "Save" and "Close"
Go to the Volume screen
Enter the Reserve pit volume. for example we put 100 bbls into Pit 3.
Click "Save" and "Close"
Now go to the Concentration screen
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This will bring up the screen as below:
Currently the Reserve pit has no concentration.
YOU MUST NOW ENTER THE CONCENTRATION OF THE MUD RECEIVED INTO THE
RESERVE PITS.
For example we simply enter the mud concentration as below.
The Reserve End concentration is automatically calculated from the start value plus anyadditions of chemicals made to the Reserve pit.
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6.11.16. Receive Whole Mud Charge Cost
Another scenario for whole mud is that we need to receive whole mud volume and charge thecost of the mud.
Example
Receive 100 bbls of mud from LMP and the cost is to be charged at $65.00 per bbl.
In this case we need to do 3 things.
1. Create a chemical name for the Whole Mud2. Receive the Whole Mud Volume (enter concentration in concentration table)3. Charge the Volume used to get the cost for the mud.
1. Create a Custom Chemical name for the Whole Mud.
Go to the Chemical Price List and select
Add Chemical from the File menu.
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In the Chemical Master List window select
Custom Chemical from the File menu.
This will take you to the Custom Name screen.
Enter the name for the mud to appear on the price list.
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Select the function as Liquid Mud. (AQ / NAQ option may also be available, select theappropriate Function group as this will help with future Interval recaps and volume reporting.)
Complete the other items to describe the whole mud.
For example
Mud will be charged as - 1 bbl bulk,
SG = 1.20, or whatever the actual SG of the mud is.
Weatherford Chemical - Yes. (The cost will be assigned as a Weatherford chemical which canbe used later to track Weatherford chemicals versus Thirdparty chemicals.) If the Whole mud is NOT considered as aWeatherford then leave this check box UNCHECKED.
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Click "Add to List"
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Click "Close"
Return to this screen.
Click "Save"
You will be returned to the Price List screen.
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Remember to enter the price. In this example it is $65.00 / bbl.
Click "Save"
The Product name "myWhole Mud" appears on page 2 of the DMR.
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Now have to Receive the Mud via a Delivery Ticket.
Enter or Edit an existing ticket.
Here my Ticket DT001 now shows the whole mud BUT zero received.
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OR Create a new ticket.
Click Green "+" button.
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Enter ticket details.
Click "Next"
Enter the volume of mud received. For example 100 bbls.
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Click "Save"
We now have 4 tickets.
Click "Close"
Page 2 shows the 100 bbls of whole mud.
Now we can charge for the volume used.
Go to Daily Volume - Inventory - Chemical List.
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The Inventory Cost Summary screen will appear.
We can now charge the volume used. In this example 100 bbls.
Click "Save"
Page 2 now shows the cost of the mud.
In the Volumes we show the mud in the pit.
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In Concentration
This takes us to the Concentration screen.
We enter the start concentration for the mud in the Reserve pit.
For example we simply enter the mud concentration as below.
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The Reserve End concentration is automatically calculated from the start value plus anyadditions of chemicals made to the Reserve pit.
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6.11.17. Return Whole Mud
Another function of the reporting system is the returning of whole mud from the rig site to theLMP or another location.
At some point in the Well (usually at the end of an interval or the end of the well) Whole mudmay be sent back to the LMP for storage and later use.
Enter volume returned.
Click "Save" and "Close"
Remember to enter the Final pit volumes after the Returning of the mud.
If required then a Return Ticket can be set up to Record the mud returned.
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Click "Next"
A Return Ticket will be displayed.
Now you can enter the Volume of Whole Mud Returned.
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In the "myWhole Mud" row we enter 100 for the 100 bbls of mud we are returning.
Click "Save"
We now have a Return Ticket RT0002.
Click "Close".
On DMR page 2.
You will see the Whole mud Received and Used and the Cost will be zero.
That is we have Received a negative cost for the whole mud returned at the same cost as thewhole mud received.
Compared to previously we have a cost for 100 bbls of whole mud used.
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7. REPORTS
The “Reports” button is where all the reports can be printed from.
This takes the user to the Report Manager screen or the Well Recap screen.
Report Manager Screen
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7.1. Generating Reports
All the reports can be generated for various time periods.
1. Select a Range of Report numbers (e.g. from Report 3 to 7 or it can be 1 Report)2. Select an Interval.3. For the entire Well.
Some reports are better suited to certain time periods BUT this will be up to the user to decidewhich time period he wants to use for the report.
7.1.1. Select Report
First you MUST select which report you wish to Generate.
In this case the Hydraulics Report has been selected.
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7.1.2. Select Report Range / Interval / Well
Second you need to indicate which time period you wish to generate the report for.
Click the radio button then select the Report Range.
In this example the Hydraulics Report will be generated for Report 1. This is effectively aDaily Report.
In this example the Hydraulics Report will be generated for Reports 1 through 4.
YOU CAN ONLY SELECT ONE TIME PERIOD BY CLICKING THE APPROPRIATESELECT RADIO BUTTON.
Here the Hydraulics Report will be generated for Interval 2.
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Or for the entire Well.
7.1.3. Generate Report
Once all the relevant choices have been made click “Next >” button to generate the Report.
The system will then generate the Report as a Word document.
IMPORTANT: IF YOU HAVE ANOTHER WORD DOCUMENT OPEN THE SYSTEM WILLWARN YOU TO SAVE AND CLOSE YOUR WORD DOCUMENT BEFORE IT WILLCONTINUE TO GENERATE THE REPORT.
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At this point please Save and Close any existing Word documents. Then try to click “Next >”button again.
If you cannot see any Word documents, then Word may be running in the system
background.
If this is the case use the button “Kill Word” this will check the system and Close any Worddocuments.
IMPORTANT: IF YOU CHOOSE TO KILL WORD ALL YOUR WORK WILL NOT BESAVED.
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7.1.4. Hydraulics Report
You can generate a Daily Hydraulics Report by selecting Report Range consisting of 1 day.
If you select a multiple Report range i.e more than 1 report then the Hydraulics report will begenerated for that period using the designated Hydraulics mud check for each report.
7.1.5. Concentration Report
You can generate a Daily Concentration Report by selecting Report Range consisting of 1day. The report will show all 3 pit system and their respective concentrations at the end of thatday.
If you select a multiple Report range i.e. more than 1 report then the Concentration report willbe generated for that period showing ONLY the Active concentration.
7.1.6. Comments Report (Day by Day)
This will generate a day by day Report of the 3 Daily comments entered by the mud engineer.
7.1.7. Volume Report (Day by Day)
This will generate a day by day Report of all the start volumes, volumes mixed, lost, received,back loaded and end volumes for the period selected.
7.1.8. Properties Report (Day by Day)
This will generate a day by day Report of all the Hydraulics Mud checks as indicted by themud engineer for the period selected.
7.1.9. Product Cost Report (Day by Day)
This will generate a day by day Report of all the Costs (Chemical, Personnel, Equipment,Screens) for the period selected.
7.1.10. Product Usage Report (Day by Day)
This will generate a day by day Report of all the Usages (Chemical, Personnel, Equipment,Screens) for the period selected.
This report can be printed With or Without Cost information so the Report can be given toThird parties without cost information.
7.1.11. Material Reconciliation Report
This will generate a Report of the Initial stock, Received/Returned, Usage and Balance for theperiod selected. This report is for Chemicals only.
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7.1.12. Cost Summary Report
This report is similar to the Material Reconciliation Report above. It will generate a Report ofthe Initial stock, Received/Returned, Usage, Balance and Cost for the period selected.
This report can be printed With or Without Cost information so the Report can be given toThird parties without cost information.
7.1.13. Interval Summary Report
This report CAN ONLY be generated on an Interval Basis.
The report contains 5 sections.
1. Interval Details (hole size, dates, mud wts, casing info )2. SAFESTART data3. Cost data4. Volume summary
5. List of Personnel
7.1.14. Well Volume Summary Report
This report CAN ONLY be generated on a Well Basis.
This will generate a Report of the volumes based on the Intervals.
7.1.15. Saving Reports.
All the reports are generated as Word documents and it is up to the User to decide on how tosave and where to save the reports.
7.1.16. Graphs
In addition to being able to print reports it is also possible to display and print graphs ofvarious fluid properties over the course of the well.
This function is not yet fully implemented.
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7.2. Well Recap
The recap is held within the Well data and can be accessed by Reports – Well Recap.
This will open a special window where you can edit the recap, add tables to the recap, savethe recap etc.
The Recap is pre-set in a Weatherford format. You can change this format if you wish.
In the Recap you will be able to enter all the Discussions on the intervals.
Example
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You will be able to Insert Tables at any point in the document.
Example:
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Place the cursor in the place where you want the table to be placed.
Then Click "Insert Table" button.
You will be asked what Table you wish to Insert.
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Here we are in Interval 1 and we are going to Insert the Material Reconciliation table.
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Click "Generate"
PLEASE WAIT AS THIS MAY TAKE 30 SECS TO 1 MINUTE.
Some like the image below should appear.
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After editing the Recap please remember to Save the Recap.
The Recap will be saved into the Data Base along with all the other Well data.
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8. Utilities
8.1. Well Import / Export
The database can be handled via Import and Export of well information.
8.1.1. Well Export
This can be done via the Utility menu within WEL-ONESM
See shot below, see Utility menu button.
8.1.1.1. Export Well Data
From the list of wells Check the well to be exported.
Then click “Export” button.
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This will bring up a standard Save File Dialog box
You can then select the folder and filename to save the exported well.
The file name by default consists of two parts
1. Well Name2. Time Stamp
Well Name is Rohas Perkasa 1
Time stamp in this case is 21 Apr 2011 plus time 09:26:20
This file name can be changed to a more suitable name if required.
Once you have identified the export folder or location and filename simply click “Save” button.
During export a progress bar will indicated the export status.
Once finished a completion notice will appear – Click "Close".
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8.1.2. Well Import
This can be done via the Utility menu within WEL-ONESM
See shot below, see Utility menu button.
8.1.2.1. Well Import
This will display a screen like below.
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Step 1 - Find the Import File.
Step 2 - Programme will check if well already exists or not
Step 3 - Confirm the Import.
Step 1. - Find File - Click Button "....."
This will bring up a standard dialogue screen.
You MUST find the Import File. In this case the file name is:
Rohas Perkasa 1 21Apr2011 092620.Wel
ALL FILES SHOULD HAVE THE EXTENSION ".Wel"
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Once you Find and Select the File Click "Open" button
Step 2 - Now Check the Import file. If the Well Exists you MUST check the data as anyexisting data will be over written by the Import.
Step 3 - Confirm the Import - Click "Yes"
This will import an existing well into your database.
NOTE : THIS FUNCTION WILL ONLY IMPORT A WELL THAT HAS BEEN EXPORTED BY
WEL-ONESM
Once all imports have finished click “Close” button.
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8.2. Units
8.2.1. Unit Selection
On setting up a new well API units has been selected by default.
Select a unit from the drop down list, API or SI that most closely matches the units to be used.This will then populate the units boxes.
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The Units window has been arranged alphabetically for the units.
Units can be selected by either picking API or SI from the drop down list.
Or by manually selecting the units required and saving the selection under a newname.
It is important here to “Save” your units under a different name if you wish to use theUnit set in another Well.
Each time you save the units it will over write the previous selection.
All calculated values will then display in the new unit.
For example: Density
All User input data WILL BE CONVERTED.
If any units need to be changed then click the relevant unit drop down box to select from a listof possible alternatives. eg Density can be ppg, SG, kPa/m, psi/ft etc.
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If you select different units than the default for SI or API units then you can select the numberof decimal points to display the calculated values in.
Here I have chosen SG for my Density unit. You can also set the number of decimal pointsyou want to display on the DMR. Here SG will be displayed in 2 decimal points.
Once all the units have been set to the required values and save the list by clicking the“Close” button.
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You will then be able to save the selected unit selections under your own name so they can
be restored at a later date.
Click "Yes"
Here we have saved the units selection as Shell_Units.
The Shell_Units will then be added to the list so they can be called back with one button click.
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8.3. Interval Fluid Target
Fluid Specifications or Targets are using set out in the drilling programme or the drilling fluidsprogramme.
You can enter the fluid specifications for the interval at any time and the targets will be printedon the DMR.
For each interval you are can enter the fluid specifications as per the drilling fluidsprogramme. The targets will be displayed on the daily fluids report.
There is no need to enter all the fluid specifications, usually only the main targets should beentered.
Please consult your Co-ordinator to advise which targets or specifications to enter.
8.3.1. General Fluid Specifications
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Select the Fluid Property from the list that you wish to set a target for.
Example - Density.
Set a Minimum value.
this will show on the Fluids Report like above.
Set a Maximum Value.
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Setting a minimum target of 9 ppg and a maximum mud weight target of 12 ppg. This will beare per the mud programme.
Set Target as ALAP. Check the check box.
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Continue with as many targets as required.
Examples
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8.3.2. Water Base Specifications
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Glycol % – Enter the glycol concentration, if any, in terms of volume %.
MBT – Enter the maximum acceptable MBT value in terms of bentonite equivalent.
pH – Enter the pH range.
Chlorides – Enter the chlorides range.
Total Hardness – Enter the maximum acceptable value for total hardness.
PHPA – Enter the PHPA planned concentration, if any in the mud programme.K+ – Enter the planned potassium ion concentration range in mg/l.
Silicate % - Enter the planned Silicate concentration, if any, range in wt %.
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8.3.3. Non Aqueous Fluid Specification
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Total WPS – Enter the whole mud chloride concentration range in mg/l.
Electrical Stability – Enter the Electrical Stability range or minimum value.
Oil/ Water ratio – Enter the planned Oil Water Ratio.
CaCl2 Wt% – Enter the planned calcium chloride wt %.
CaCl2 BPS – Enter the planned calcium chloride Brine Phase Salinity in mg/l.
CaCl2 Aw – Enter the planned calcium chloride activity for the brine phase.
Lime – Enter the planned Lime excess concentration.
8.3.4. Additional Properties and Targets
Up to 9 additional properties can be set.
8.3.4.1. Enter Additional Properties
Enter the Mud Property, Units and Values for up to 9 Additional properties.
For example set a value for PHPA excess and Potassium concentration.
Click “Save” button on mud check sheet and the Properties along with Targets are transferredto Page 1 of the DMR.
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8.4. Price Editors
Sometimes the Price of items change during a Well or are more likely are entered incorrectly.
The programme allows us to Edit the Price of any item based on Report number.
We can select any item from a Price List and from the list of Reports in the Well we canchoose when we want the Price change to take effect.
8.4.1. Chemical Price Editor
Sometimes the price of a chemical changes during a well or a wrong price is entered.
This will bring up a screen like below.
You then Click on the Chemical you wish to Edit the Price.
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For Example we click on Caustic Soda.
We see we have 2 Reports and a Price of 12.50.
By clicking on the Report row we can effect a change in Price from that Report numbersonwards.
Example
Click on Report row 2.
This will allow us to change the price on Report 2 BUT leave Report 1 the same.
We change the price to 15.00.
Click "Save" button.
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Screen will Reset. Look at the new Price.
Click again on Caustic Soda.
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Check Page 2 of DMR.
and Inventory Cost Summary
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8.4.2. Screen Price Editor
Screen Prices can change during a well hence we can edit the prices.
This will bring up a screen like shown below.
Click on a Screen name.
The Screen details will appear in the right hand grid we can now proceed in the same manneras described for Chemicals.
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8.4.3. Ancillary Item Price Editor
Ancillary Prices can change during a well hence we can also edit the prices.
Click on Ancillary Item.
The Ancillary details will appear in the right hand grid we can now proceed in the samemanner as described for Chemicals.
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9. FAQ
Here are some FAQ's
How do I balance a Report?
How do I generate a mud volume?
How do I receive products into the well inventory?
How do I create a chemical price list?
How do I charge for personnel and equipment?
How do I create a New Interval?
Can the first Report start at a number other than 1?
The spud date is not known yet what do I enter?
How do I use products to mix mud?
How do I charge the products in the price list?
How do I receive whole mud from the LMP or other source?
I do not know the product concentration of the whole mud how to enter?
How do I charge for damaged products not mixed into the mud?
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How do I balance a Report?
Answer:
First You must first enter the hole geometry to create a hole volume.
Second You MUST enter the Current End Volume in the Pits Volume Table.
Third By a combination of Chemical Treatment (mixing mud), Transferring Volumesand allocating Losses you must balance the volume of fluid mixed andreceived with the actual volume in the hole and pits.
How do I generate a mud volume?
Answer:
You can generate a mud volume one of three ways
1. Use a Chemical in the Inventory Cost Summary window2. Add Water in the Additions / Losses window3. Receive Whole Mud into the pits in the Additions / Losses window.
Using a Chemical is equivalent to mixing mud in the pits and generating a volume of mudready to use. This is also how any additions of products are carried out.
Receive Whole Mud – Mud Added this is equivalent to receiving ready mixed mud from theLMP or other source.
How do I receive products into the well inventory?
Answer:
You use the Receive / Backload Products to enter product movement via a “Ticket” system.
All products received or present on a rig site must be “Received” via a Receive ticket.
All products sent from the rig site must be accounted for in a “Backload” ticket.
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How do I create a Chemical Price list?
Answer:
All products to be used in the well must be added to a price list using Chemical Price ListSetup – Add Chemicals.
This is accessible from Main Menu under Well Setup in the programme.
Then proceed to Add Products.
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How do I charge for personnel and equipment?
Answer:
This is achieved by first adding the personnel and equipment to the Ancillary price list, similarto adding products.
Every day you MUST use the “Ancillary Cost” button on the Inventory and VolumeManagement screen to call up the Ancillary Daily Usage screen where you charge off therequired items under the Quantity column.
Add the various items you wish to charge for under the Ancillary Items.
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Then on a Daily basis you must Charge these items.
Example.
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How do I create a New Interval?
Answer:
At the creation of a New Report. Every time you create a new report you will be asked if youwant to start a new interval.
There is NO other way to start a New Interval.
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Can the first Report start at a number other than 1?
Answer: Yes
In the Well Setup screen you can specify the starting Report number.
Here for example we have set the first report number to start at 6.
ALSO: At any time during a Well the Displayed Report number can be adjusted.
On the Report Details - Report Header Information there is a Display Report No.
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Simply change this to any required value.
Here we say Display Report No is 1A.
Save and Close.
The DMR will Display 1A.
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The spud date is not known yet, what do I enter?
Answer:
Until the Spud Date is confirmed just leave this date set to the current date.
You can always go back and enter the correct spud date and save the data later.
When you want to show the Spud Date on the DMR you simply check the check box.
The Spud Date will show on the DMR.
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How do I use products to mix mud?
Answer:
This is achieved via the “Chemical List” button on the Daily Volume menu button.
All products added to the mud MUST be done through this method. There is no other way to
charge for products used to make mud.
You then Use the chemicals by entering the appropriate amount Used in the White cells.
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How do I charge the Chemicals in the price list?
Answer:
This is achieved via the “Chemical List” button on the Daily Volume menu button.
All chemicals added to the mud MUST be done through this method. There is no other wayto charge for products used to make mud.
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How do I receive whole mud from the LMP or other source?
Answer:
This is achieved through the “Mud Added” Column on Additions / Losses Editor screen. Youmust indicate the volume of mud and which Pit System it was received into on the rig site.
You must also enter the concentrations of the chemicals in the mud to allow proper tracking ofconcentrations.
Enter the Concentrations of the Chemicals in the appropriate Start Column.
I do not know the product concentration of the whole mud, how to enter?
Answer:
If there are no details about the products used to make the mud then you must find out fromthe LMP or your co-ordinator what was in the mud mix. If this is not readily available then youmust make your best guess as to the makeup of the mud.
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How do I charge for damaged products not mixed into the mud?How do I charge for products used for other purposes?
Answer:
This can be done on the Inventory and Cost Summary screen. You can enter any products to
be charged for damage or used for mixing cement spacers etc here.
Example
Here we charge 50 sxs of Barite that were used for cement spacers.
What is a Product Ticket or Delivery Ticket?
Answer:
This is the way the computer maintains a recorded of all the Items received and returned fromthe rig site.
The Ticket system combined with the Inventory Cost Summary is how the programmemaintains a record of what has been received on the rig and what has been used or returnedfrom the rig.
This is a vital part of maintaining a good and accurate account of all products on the well.
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10. Help Files
Press F1 key at any time and the Help file wil l appear.
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10.1. Specific Help
If you press F1 key with any window open the Help will load to that page.
Now press F1.
Help File opens to specific page.
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