Training for operatore of finishing

MAA Garment & Textiles

Finishing Department (Dyeing)

Mohammad Mizanur Rahman.Finishing Expert

Date: 18th December 2016

(Kebire Enterprises PLC)

Mohammad Mizanur RahmanFabrics Finishing Expert (Manager)

Cell: +251 962 600 055Email: [email protected]

Presented By

mailto:[email protected]

Translations By

Subagadis Hagos Tesfay

Finishing Department Head

Operator's Training Programs

Coordinator

Operators

Job Responsibility

Job Responsible of Coordinator

Coordinate with Dyeing & Quality. Priority wise M/c plan Follow up Standard parameter Fulfil Production Target Manpower utilization Control Quality Rejection Control M/c downtime

Follow the Coordinator Concept Timely M/c Clean Fulfil Production Target Floor Clean Fulfil all information in the Batch Card Every Batch must be conform with information Fulfil Quality Requirement Every Batch Time maintained

Job Responsible of Operator

M/c Operating Procedure

M/C Operating System1. GSM & Shade Check Near of the Stitch.

2. Follow Standard Parameter Sheet if face any problem inform to shift head, As like required

width 180 but you get 190, Also note by log book.

3. Every joint straight sewing.

4. Any hole sewing

5. Rib Separate finish, Frist or Last

6. Without sewing/ Knotted not pass the padder.

7. Started & End time attach reject fabrics avoid the Colour variation.

8.Every time minimum 3 person standby in stender m/c, (Back, Operation & Delivery side).

9. Pin out & crease mark need to be correction or Remove from Batch.

10. Ensure the Hand feel as buyer Requirement.

11. In Batch card need to be Knitting M/c Dia, Gauge, Loop length, Yarn count & Required GSM.

If any one missing, please not finish that batch without Batch card correction.

12. Our Expectation good Quality fabrics.

Corino Slitting M/c Side View

Standard Operating ProcedureSlitting Machine

Batch Card1 Collect Batch Card 2 Check Slitting Mark Available or not

Required

1 Need m/c clean or not2 M/c Tension ok or not3 Water & Air Pressure available.

Manpower1 Operation Area one person/Operator2 Delivery side one person

Check1 Check Crease, Needle drop, Wrong Slitting, any visible

problem.2 Elongation % (Cotton S/J 7-8% Allowable)

Slitting Line

Corino Slitting M/c

What type of Problems Face: Wrong Slitting Crease Mark Dirty Spot Pick up % Elongation

Proper Plating in Slitting

Not Covering in Slitting

Covering in Slitting

Corino Slitting CleanPurpose: Light Mark/Stain

Who Responsibile: Coordinator,

Procedure: Regular Cleaning-1. Corino (Slitting M/c)

A. Color Change then Must be cleanB. Every rollers clean by water.C. Maximum people use clening time.D. Electrical Divise avoid clean by water, becareful clean by airE. Same color to Same color no need clean.F. Within 10-30 minte need to be clean.G. Must be record Started to Finish time.

Cross Check by: Supervisor

Check List : Corino (Slitting M/c Cleaning Check List

Date Color to Color Start Finish Total time Shift Person Coordinator Check

Dryer M/c Side View

Dryer M/c

What type of Problems Face: Over dry Over Compaction Dirty Spot Unlevel Elongation

Dryer M/c Not Proper Use

Stenter M/c Side View

Standard Operating Procedure

Stenter Machine

Batch Card1 Check Buyer, Dia, Gauge, Stitch Length, Required GSM2 Match with Standard Parameter Sheet

Parameter1 Set Temp, Width, Overfeed, Speed As a Standard Parameter Sheet.2 If Not match with Standard Parameter sheet then Inform to Shift head.3 Prepare Softener as Buyer standard.

Manpower1 Set Manpower, Back 1 person, Operation area 1 person & Delivery side 1 person.2 Re-check set parameter & standard parameter.

Check1 Temperature, Air Pressure & Water if set up & actual same.2 Now can started machine.3 Check after delivery, GSM, Width, Hand feel & Shade , If ok as buyer standard then continue

Temperature Setting

Temperature Check

Width Setting

Width Check in Stenter M/c

Stenter M/c

What type of Problems Face: Shrinkage Spirality Width Variation GSM Colour Variation Dye Unlevel Middle Fabrics Loose Crease Mark Hand feel Hairiness

Shade Check In FinishingShade & GSM check

1 Check dyeing unload result

2 Stenter m/c setup as Standard parameter.

3 First Roll within 20 meter check Shade & GSM

4 Second time next roll within 10 meter again check shade & GSM

5 If needed then last adjust parameter then again check.

6 Every thing ok then continue & after 5 rolls againe check .

7 If Not accepteable range then infrom to shift head.

Physical Operating

Wrong Operation

Physical Operating

Wrong Operation

Physical Operating

Pin Out & Selvedge Guide Not Auto

Auto Selvedge

Selvedges Auto Guide Not Work

Effected of Selvedges Auto Guide

Not Work1. Width Variation2. Selvedges in pin

Hole3. More Rejection4. Elephant Skin

Joint Not Proper Stitching

Width Variation

Width Variation in Cutting

Pin Out & Selvedge Guide Not Auto

Width Variation in Cutting

Width Variation

Proper Width Control

Proper Width in Cutting

Hole Not Stitching

Effected in Hole if not Sewing

1. Width Variation2. Selvedges3. Crease Mark4. More rejections5. In Selvedges pin hole

Knots Use

Effected without Sewing

1. Padder Damage 2. Crease Mark3. Width Variations4. More Rejection5. Selvedge's in pin hole

Every joint not straight sewing

Effected of Uneven Sewing

1. Elephant Skin2. Crease Mark3. More Rejection4. Compactors Teflon Damage

Every joint straight sewing

Trolley Management

Fabrics not Covered with Places

Fabrics Covered with Places

Stenter M/c Cleaning Procedure

1. Color Change then Must be clean2. Every rollers clean by water (Padder Area).3. Mahlo Area Clean by Air.4. Chain Area Also Clean by Air, Not use water.5. Maximum people use cleaning time.6. Electrical Devise avoid clean by water, be carefully clean by air7. Same color to Same color no need clean. But within 4 hours should be Filter clean .

8. Within 20-30 minte need to be clean.9. After Clean then run reject fabrics avoid the micro dust10. Must be record Cleaning Started to Finish time.

Stenter M/c CleaningPurpose: Light Mark/Stain/ Oil Stain


Procedure: Regular Cleaning-1. Stenter M/c

A. Color Change then Must be cleanB. Every rollers clean by water (Padder Area).C. Mahlo Area Clean by Air.D. Chain Area Also Clean by Air, Not use water.E. Maximum people use clening time.F. Electrical Divise avoid clean by water, becareful clean by airG. Same color to Same color no need clean. But within 4 hours should be clean Felter.H. Within 20-30 minte need to be clean.I. After Clean then run reject fabrics avoid the micro dustI. Must be record Cleaning Started to Finish time.


Check List : Stenter M/c Cleaning Check List

Date Color to Color Start Finish Total time Shift Person Coordinator Check

Stenter M/c Filter Clean

Filter Cleaning Not Proper

Filter Cleaning proper way

Stenter M/c Filter Clean

Arrangement Not Good

ArrangementArrangement Good

Material Handle

Arrangements

Standard Finishing ParameterMAA Garment & Texile Factory

P .O Box No-1976, Quiha, Mekelle, Ethiopia

Standard Finishing Parameter Update: 21/07/2016From: 06/1/2016

SL Buyer Fabrication ColourKnitting Parameter Required Stenter Parameter Required After Stenter

Count Dia Gauge Stitch Length Grey Width Grey GSM Req Width Req GSM Temperature Speed Overfeed Width Set Width GSM Next

1

H&M

Lycra S/J White 36 30 28 2.88 174 170 170 160 130 15 50% 170 170-175 150-155 Compactor

2 Lycra S/J White 36 30 28 2.7 174 180 170 180 130 15 60% 165 165-170 165-170 Compactor

3 Lycra S/J White 36 34 28 2.7 180 190 180 130 15 60% 185 185-190 165-170 Compactor

4 Lycra S/J Black 36 30 28 2.88 170 175 160 160 15 50% 175 175-180 150-155 Compactor5 Single Jersey White 28 30 28 2.85 145 180 145 130 15 50% 180 180-185 140-145

6 Single Jersey White 30 30 28 2.70 216 138 170 160 130 15 50% 170 170-175 155

7 Single Jersey Black 30 30 28 3.00 125 190 145 180 20 50% 190 190-195 140-145 New

8 Single Jersey Junbug 28 30 28 2.95 135 190 145 170 16 50% 190 190-195 140 New

9

NJ

Single Jersey White 28 30 28 2.85 145 180 145 130 15 50% 180 180-185 140-145 10 Single Jersey White 28 30 28 2.70 155 170 160 140 15 50% 170 170-175 150-158

11 Single Jersey Black 28 30 28 2.90 135 185 160 170 18 50% 180 180-185 150-158

12 Single Jersey Turquist 28 30 28 2.75 150 175 160 160 16 50% 175 175-180 155-160

13 Single Jersey Green 28 30 28 2.75 150 175 160 160 16 50% 175 175-180 155-160

14 Single Jersey Orange 28 30 28 2.75 155 175 160 160 16 50% 175 175-180 155-160 15 Single Jersey Black 28 30 28 3.10 125 195 145 170 18 50% 195 195-200 140-145

16 Single Jersey Mellange 28 30 28 2.85 145 180 160 160 16 50% 175 175-180 150-158

17 Single Jersey Black (PC) 28 30 28 2.95 214 135 185 160 170 15 50% 180 180-185 155-160 New

18 Single Jersey White(PC) 28 30 28 2.85 145 190 160 160 18 50% 180 180-185 155-160 New

19 Single Jersey Navy 28 30 28 2.90 140 185 160 170 16 50% 185 185-190 155-160 New

20

NJ Primark

Single Jersey Mellange 28 30 28 3.1 125 190 140 160 16 50% 190 190-195 136-140

21 Single Jersey White 28 30 28 2.85 145 180 140 130 15 50% 180 180-185 136-140


23 Single Jersey Charcol 28 30 28 2.9 130 180 140 160 16 50% 185 180-185 136-140

Prepare Check Approved

MAA Garment & Texile FactoryP .O Box No-1976, Quiha, Mekelle, Ethiopia

Standard Finishing Parameter Update: 21/07/2016From: 06/1/2016

SL Buyer Fabrication ColourKnitting Parameter Required Stenter Parameter Required After Stenter

Count Dia Gauge Stitch Length Grey Width Grey GSM Req Width Req GSM Temperature Speed Overfeed Width Set Width GSM Next

24KIK

Single Jersey White 26 34 24 2.78 180 160 140 15 50% 180 185-190 152-160

25 Single Jersey Black 26 34 24 2.90 190 160 170 18 50% 180 185-190 155-160

26Tezenise

Single Jersey Black 28 30 28 3.1 125 195 145 170 18 50% 195 195-200 140-145

27 Single Jersey White 28 30 28 2.85 145 180 145 130 15 50% 180 180-185 140-145

28Poly

Concept

Pique Dark Colour 24 30 24 2.85 234 175 215 200 170 10 60% 220 215-220 200-210 Compactor

29 Pique White/Mellance 24 30 24 2.75 234 185 215 200 170 10 60% 220 215-220 190-200 Compactor

30Beconect

Single Jersey White 28 30 28 2.85 145 180 140 130 15 50% 180 180-185 136-140


32 Takeza Single Jersey White 20 34 24 3.25 175 195 180 160 18 50% 195 195-200 175-180

33

VF Asia

Single Jersey White 30 30 28 2.65 145 165 160 160 15 50% 165 165-170 156-160 New

34 Single Jersey Navy 30 30 28 2.75 140 170 160 160 15 50% 170 170-175 154-158

35 Lycra S/J Navy/White 40 30 28 2.85 165 170 160 160 15 50% 170 165-170 150-155 Compactor

Prepare Check Approved

Standard Finishing Parameter

Keeping Record in Finishing

Heat Set Procedure1 Knitting Machine wise Batch Prepare.

2 Dyeing Machine wiae Batch Prepare.

3 In Batch Card should be write M/c Dia, Gauge, Stitch Length, Yarn count & Required GSM.

4 Sewing time follow Needle line.

5 Slitting time need to be carefully follow slitting line.

6 Grey GSM & Width check also compare with standard.7 Stenter M/c parameter set as a Standard parameter sheet.

8 Width, Temperature & Speed Fixed If needed then adjust only overfeed.

9 Follow Colour wise After heat set GSM

10 After Heat set keep record Roll to roll & Within roll GSM.

11 Colour wise identify & Some rolls need to be write then not mix-up with another Colour.

Heat Set ProcedureLycra Grey Fabrics Relaxation Procedure

1

Knitting 1. After knitting should be Relax stage not Roll stage 2. Maximum 24 Hours.

2 Store 1. Not More the 24 hours

2. Within 24 hours hand over to Batch Section

3 Batch Section 1. Batch Knitting M/c wise & Dyeing M/c Capacity wise2. Withing 2 hours Handover to Slitting.

4 Slitting 1. Within one trolley Maximum 500 KG Keep.

2. After slitting Need 4 hours keeping.

5 Stenter 1. Check Grey GSM & Width.2. After stenter Relax minimum 2 Hours

Standard Heat Set ParameterMAA Garment & Texile Factory

P .O Box No-1976, Quiha, Mekelle, EthiopiaHeat Set Parameter

From: 06/1/2016Update: 29/9/2016

SL Buyer Fabrication Colour Knitting Parameter Required Stenter Parameter Required After Stenter

Count Dia Gauge Stitch Length

Grey Width

Grey GSM

Req Width

Req GSM Teparature Speed Overfee

dWidth

Set Width GSM

1

H&M

Lycra S/J White 36/1 30 28 2.88 174 170 165 160 200 18 35-40% 175 175 165-170

2 Lycra S/J White 36/1 30 28 2.70 174 180 165 180 200 23 60% 165 175 185-190

3 Lycra S/J White 36/1 34 28 2.70 180 180 195 180 200 23 60% 185 195 185-190

4 Lycra S/J Black 36/1 30 28 2.88 180 165 170 160 200 18 30-35% 175 175 150-155

5KIK

Lycra S/J Black 36/1 30 28 2.88 174 165 170 180 200 20 50% 170 170 180-185

6 Lycra S/J Light Color 36/1 30 28 2.88 174 165 170 180 200 20 60% 170 170 185-190

7VF Asia

Lycra S/J White 40/1 30 28 2.88 170 175 165 160 200 18 30-35% 170 170 165-170

8 Lycra S/J Navy 40/1 30 28 2.88 170 175 165 165 200 18 25-30% 170 170 155-160

Prepare Check By Approved

Heat Set Record

On Jobs Training

Information Post

Compactor M/c Side View

Standard Operating ProcedureCompactor Machine

Batch Card 1 Collect Batch Card 2 Check Shrinkage & GSM

Parameter1 Needed Clean or not2 Set up Blanket Pressure,

3 Set Teflon (within 2inch)4 Set the Overfeed as fabrics required,

Manpower 1 Operation Area 1 person/ Operator2 Delivery side 1 person

Check1 Check Crease, Elephant, Folder mark, GSM & Width2 Compaction %3 Hairness & Hand feel.

Compactor M/c

What type of Problems Face: Shrinkage Over Compaction GSM Elephant Skin White Mark/ Light Mark

Compactor M/c Cleaning Procedure

1. Color Change then Must be clean

2. Compactor m/c Clean only by air..

3. Teflon open from Blanket then clean

4. Blanket clean by air pressure.

5. Same color to Same color no need clean.

6. Within 10-20 minute should be clean.

7. After Clean then run reject fabrics avoid the micro dust

8. Must be record.

Compactor CleaningPurpose: Light Mark/Stain


Procedure: Regular Cleaning-1. Compactor M/c

A. Color Change then Must be cleanB. Compactor m/c Clean only by air.. C. Teflon open from Blanke then cleanD. Blanket clen by air pressure.G. Same color to Same color no need clean.H. Within 10-20 minte need to be clean.I. After Clean then run reject fabrics avoid the micro dustI. Must be record Started to Finish time.


Check List : Compactor M/c Cleaning Check List

Date Color to Color Start Finish Total time Shift Coordinator Check

Teflon CleanPurpose: Light Mark/Elephant/ Crease Mark


Procedure: Teflon Damaged (Compactor M/c)1. Not Pass any knotted by teflon2. Proper sewing, Not pass unproper sewing by teflon3. Not use more pressure in blanket (Maximum 3 Bar).4. Batch to Batch Clean the Teflon


Check List : Compactor M/c Teflon Check List

Date Time OK Damage Shift Supervisor Remarks

Teflon Clean

Batch/Process Card

Good Performer

Fire Equipment Use

Fire Hydrant

Fire Extinguisher

Fire Exit

Our Expectation Good Quality with Quantity.

Thanks

Training for operatore of finishing

Engineering

Transcript of Training for operatore of finishing