Training and Consulting - festo-didactic.com · Introduction to Programmable Logic Controllers...

Training and Consulting

Range of courses

www.festo-didactic.com/my-en/

Technology, Organisation, People The perfect interplay of these main factors is essential in order to successfully put knowledge into practice at company. These factors lay the foundations for top performance and financial success. The Festo Competence Model combines social, logistical and technical skills to form a success-oriented model for initial and further training

Enquiries and Booking:

Festo Didactic

Tel: 03-6286 8122 Fax: 03-6275 6412

H/P: 012-392 7441 (R.Paramasivam)

Email: [email protected] / [email protected]

mailto:[email protected]


A hands-on approach to learning

Trainings Courses, workshops, best-practice events and corporate strategy games

Public or in-house – the focus is Training content always on hands-on experience using actual products in learn- Technology ing factories. – Pneumatics, hydraulics

– Manufacturing automation Rapid implementation in daily – Control engineering practice is a key quality crit- – PLC technology erion, since individual learning – Robotics success can be measured. – Sensors

Organisation – Process optimisation – Pull production – Equipment efficiency and

setup optimisation – Value-stream analysis – Target engineering – Customer centricity

People – Problem-solution processes – Moderating teams – Efficient communication – Intercultural competence – Management skills

3

Table of contents

Pneumatic courses

P111: Introduction to Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

P121: Maintenance of Pneumatic Equipment and Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

P122: Design of Pneumatic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Electropneumatic courses

EP211: Introduction to Electro-Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

IP211: Industrial Pneumatics and Electro-Pneumatic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

EP221: Maintenance and Troubleshooting on Pneumatic and and Electro-Pneumatic Systems . . . . . . . . . 13

EP222: Design and Construction of Electro-Pneumatic Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Programmable Logic Controllers Courses

E311: Introduction to Programmable Logic Controllers (PLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

E3110: Introduction to Programmable Logic Controllers (PLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

E322: Programmable Logic Controllers (PLC) – Advanced Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Hydraulic Courses

H511: Introduction to Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

EH611: Introduction to Electro-Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Industrial Electronic Courses

ED911: Introduction to Electrical Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

ED912: Mastering the basics of Servo Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

IE 1: Industrial Electronics Level1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Mechatronic Courses

M711: Introduction to Mechatronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Indusrial Robotic Courses

M711: Introduction to Industrial Robotics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Process Automation

Valves in process automation – Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Pneumatics for water and wastewater treatment – Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Lean Production Course

LEAN: „Lean Production‟ Business Game – Logistics and material flow design . . . . . . . . . . . . . . . . . . . . . . . . 28

General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Seminar Registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Training Courses

Technology, Organisation, People

Order Number Course Code Training Courses CICC

Technology

559395 P111 Introduction to Pneumatics

559396 P121 Maintenance of Pneumatic Equipment and Systems

561201 P122 Design of Pneumatic Controls

566228 EP211 Introduction to Electro-Pneumatics

800020 IP211 Industrial Pneumatics and Electro-Pneumatic Controls

800030 EP221 Maintenance and Troubleshooting on Pneumatic and and Electro-Pneumatic Systems

800040 EP222 Design and Construction of Electro-Pneumatic Controls

559457 E311 Introduction to Programmable Logic Controllers (PLC) - FEC

800070 E3110 Introduction to Programmable Logic Controllers (PLC) - OMRON

800080 E322 Programmable Logic Controllers (PLC) – Advanced Level - OMRON

559448 H511 Introduction to Hydraulics

566873 EH611 Introduction to Electro-Hydraulics

800110 M711 Introduction to Mechatronics

800120 R811 Introduction to Industrial Robotics 800130 IE 1 Industrial Electronics Level1

800090 ED911 Introduction to Electrical Drives

800100 ED912 Mastering the basics of Servo Drives

565674 PA111 Valves in Process Automation – Introduction 565673 PN331 Pneumatics for water and wastewater treatment - Introduction

Organisation

LEAN Lean Production‟ Business Game – Logistics and material flow design

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Target Groups

Target Groups Course Code

CICC

Factory Automation

Process Automation

End User/OEM End User/EPC, OEM, System Integrator

Opterators Maintenance Design/ Trainer Management Operators Maintenance Design/ Trainer/ Management

Engineering Fields – Process – Process – Engineering Consultant

Laboratory Engineering

Technology

• • • • • • • • P111

• • • • • • • P121

• • • • • P122

• • • • • • • • EP211

• • • • • • IP211

• • • • • • • EP221

• • • • • EP222

• • • • • • • E311

• • • • • • E3110

• • • • • • E322

• • • • • • H511

• • • • • • EH611

• • • • • • M711

• • • • R811

• • • • • • ED911

• • • • • ED912

• • • • • • IE 1

• • • • • • • PA111

• • • PN331

Organisation

• • • • • • • LEAN

6

Technology

Triple skills Experience For over 40 years, we have been

providing support for all devel-

opment stages of automation

technology. Our seminars use the

latest technology. Close collaboration with our

parent company ensures

access to the latest machines

and sys-tems, while our trainers

have first-hand expertise.

Innovation We place tough demands on our

training. At our seminars, you will

notice the difference compared to

other training pro-viders. We

provide new answers to long-

standing questions that help you

to make decisive steps in your

company plans.

Vision Our trainers are active in their

trade, and know the areas of

work of your participants. This knowledge extends

beyond purely technical

requirements to questions

concerning topics such as Just

in time, TPM and Kanban.

7

Technology Pneumatic courses

Introduction to Pneumatics

P111 Provide participants with the skills and knowledge to assemble, commission, maintain and troubleshoot

basic pneumatic control system and equipment.

Target group Engineers, technicians and supervisors who are involved in the design, operation and maintenance of

pneumatic control systems for industrial automation.

Contents • Physical principles of pneumatics

• Functions and use of pneumatic components

• Recognizing and drawing of pneumatic symbols

• Representing of motion sequences and operating status

• Drawing of pneumatic circuit diagrams according to standard

• Direct and indirect manual controls

• Direct and indirect stroke-dependent controls

• Logical AND/OR function of switch-on signals

• Time-dependent controls with Time Delay valve

• Trouble-shooting in simple pneumatic controls

• Safety regulations

Prerequisite General technical knowledge

Course Material • Textbook – Introduction to Pneumatics

• Folder with writing materials

• ISO 1219 Symbol Chart

• Exercise Sheets

Duration 3 days

Price RM 932

Follow-up Courses P121, P122, EP211

8

Pneumatic courses Technology

Maintenance of Pneumatic Equipment and Systems

P121 Provide participants with the skills and knowledge to maintain and troubleshoot pneumatic control

systems and equipment.

Target group Industrial personnel in the installation and maintenance of pneumatic controls.

Contents • Function and construction of equipment

• Parts subject to wear-and-tear

• reading circuit diagrams

• Practical construction of various controls

• Sequence controls

• Fault identification and location

• Preventive maintenance

• Practical exercises

Prerequisite Successful completion of the Introduction to Pneumatics course or equivalent competencies.

Course Material • Textbook – Maintenance of Pneumatic Equipment and Systems


• Exercise Sheets

Duration 3 days

Price RM 998

Follow-up Courses P122, EP211

9

Technology Pneumatic courses

Design of Pneumatic Controls

P122 Provide participants with the skills and knowledge to design, assemble, commission, maintain and trou-

bleshoot advanced pneumatic control systems and equipment.

Target group Engineers, designers, supervisors and technicians who are involved in the design and operation of

pneumatic controls systems and special machines.

Contents • Design, assemble, test and commission pneumatic circuits with auxiliary machine conditions and

modes of operation

• Function and use of pneumatic components

• Stroke-dependent controls with various sensors

• Stroke-dependent controls with predetermining counters

• Controls with special commissioning conditions (for example, single cycle/continuous cycle)

• Controls with vacuum components

• Step diagrams/process-oriented sequence controls

• Program controls with stepper modules

• Controls with safety conditions (Emergency Stop/Emergency Stop Release)

• Trouble shooting in extensive pneumatic controls

• Safety regulations


Course Material • Textbook – Fundamental of Pneumatic control Engineering


• ISO 1219 Symbol Chart

• Exercise Sheets

Duration 3 days

Price RM 998

Follow-up Courses EP211

10

Electropneumatic courses Technology

Introduction To Electro-Pneumatics

EP211 Provide participants with the skills and knowledge to assemble, commission, maintain and basic

troubleshoot electropneumatic control systems and equipment.

Target group Engineers, technicians and supervisors who are involved in the design and operation and/or maintenance

of electro-pneumatic control systems.

Contents • Physical principles of electrical systems and pneumatics

• Function and use of electro-pneumatic components

• Recognizing and drawing electro-pneumatic symbols

• Representation of motion sequences and operating status

• Drawing of pneumatic and electrical circuit diagrams

• Direct and indirect manual controls

• Direct and indirect stroke-dependent controls

• Logical AND/OR function of switch-on signals

• Time-dependent controls with the time delay relay

• Trouble-shooting in simple electro-pneumatic controls


Course Material • Textbook – Introduction to Electro-Pneumatics


• Exercise Sheets

Duration 3 days

Price RM 998

Follow-up Courses EP222, E311

11

Technology Electropneumatic courses

Industrial Pneumatics and Electro-Pneumatic Controls

IP211 Provide participants with the skills and knowledge to assemble, commission, maintain and basic

troubleshoot Pneumatics and electropneumatic control systems and equipment.

Target group Everyone who has to deal with pneumatic systems in their working environment.

Contents • Combination of electrical control section and pneumatic power section

• Basic principles of compressed air supply: Production, preparation, distribution

• Power section devices: Cylinder, semi-rotary drive, gripper, vacuum generator

• Use of directional control valve, flow control valve, shut-off valve, pressure limiting valve and sensors

• Structure and function of electrical switching devices and electro-pneumatic valves

• Basic logic functions, time and counter function

• Valve technology

• Symbolic representation of devices and standards

• Identifying and eliminating faults, including safety aspects

• Power section optimisation depending on load and speed

• Cutting installation costs: From single valve to valve terminal

Prerequisite Technical understanding

Course Material • Textbook – Pneumatics


• Exercise Sheets

Duration 4 days

Price RM 1500

12

Electropneumatic courses Technology

Maintenance and Troubleshooting on

Pneumatic and Electro-Pneumatic Systems EP221 Extend your specialist knowledge of complex pneumatic and electro-pneumatic control systems and

improve your methodical skills. Practical exercises on training equipment for setting up, commissioning,

troubleshooting and fault elimination make it easier to transfer knowledge to your day-to-day work.

Target group Maintenance personnel

Contents • Setting up and commissioning pneumatic and electropneumatic systems

• Analysis of control tasks using GRAFCET in accordance with DIN EN 60848

• Design and function of pneumatic and electro-pneumatic circuits

• Special pneumatic components (valve)

• Different types of valve terminal actuation

• Operating modes (AUT/MAN/EMERGENCY STOP)

• Electro-pneumatic and electronic control systems

• Most recent standards and regulations

• Practical exercises and systematic troubleshooting

Prerequisite Basic knowledge of pneumatics (for example from our course P111)

Course Material • Manual – Mainteneance of Pneumatics and Electro-Pneumatics


• Exercise Sheets

Duration 4 days

Price RM 1500

Follow-up Courses P122, EP222

13

Technology Electropneumatic courses

Design and Construction of Electro-Pneumatic Controls

EP222 Provide participants with the skills and knowledge assemble, commission, maintain and troubleshoot

electropneumatic control systems and equipment.

Target group Engineers, technicians and supervisors who are involved in the design and assembly of electro-pneumatic

controls.

Contents • Design, assemble, test and commission electropneumatic circuits with auxiliary machine conditions

and modes of operation

• Function and use of electro-pneumatic components

• Stroke-dependent controls with sensors

• Stroke-dependent controls with predetermining counters

• Controls with peripheral conditions (i.e. single cycle/continuous cycle. emergency Stop)

• Step diagrams/process-oriented sequence controls

• Timing controls/time oriented sequence controls

• Programmed controls with permanent and erasable sequencer

• Trouble-shooting in comprehensive electro-pneumatic controls

Prerequisite Successful completion of the Introduction to Electropeumatics course or equivalent competencies.

Course Material • Manual – Design and Construction of Electro-Pneumatic Controls


• Exercise Sheets

Duration 3 days

Price RM 998

Follow-up Courses E311

14

Programmable Logic Controllers Courses Technology

Introduction to Programmable Logic Controllers (PLC)

Festo FEC FC34

E311 Provide particiapants with the skills and knowledge to design, assemble, commission, maintain and

troubleshoot a PLC based control system.

Target group Engineers, supervisors and technicians who are involved in the design and operation of electronic control

systems.

Contents • Function of the system components of a PLC

• Commissioning of a PLC

• Criteria for the use of magnetic, optical, capacitive and inductive proximity sensors

• Circuit developments

• Circuit diagram design

• Communication between Personal Computers and PLCs

• Read and write simple programming according to IEC 1131-6 Standards

• Programming in Ladder Diagrams, Function Block Diagram, Instruction List and Structure Text

• Development of sequence and logic control system

• Defining appropriate control systems for a given control task

• Modification of programs by inserting or deleting control commands

• Documentation and software management

Prerequisite Successful completion of the Introduction to Electropeumatics course or equivalent competencies.

Course Material • Festo FEC FC34 and MULTIPROG wt software

• Textbook – Programmable Logic Controllers


• Exercise Sheets

Duration 3 days

Price RM 998


15

Technology Programmable Logic Controllers Courses

Introduction to Programmable Logic Controllers (PLC) Omron Sysmac C200HE

E3110 To provide participants with a basic knowledge of the construction and principle operation of program-

mable logic controllers as well as to develop his ability to write simple programs and operate control

system. It is also to acquaint the participants with the application possibilities of using PLC.


systems.

Contents • Structure of a Programmable Logic Controllers

– Components of a PLC

– Program memory

• Familiarization with Omron PLC and Cx-Programmer

– PLC addressing

– Introduction to Omron Cx-programmer (software programming tool for Omron PLC)

• Function of a PLC

• Type of PLC System

• Commissioning of a PLC

• Criteria for the use of mechanical, magnetic, optical, capacitive and inductive proximity sensors

• Circuit developments and diagram design

• Programming in LADDER Diagrams

• Development of sequence and logic control systems

• Memory function:

– operation of FLAG (IR, HR/AR etc.)

– keep commands

• Timer and Counter Applications

• Procedure for selecting PLC systems

• Troubleshooting techniques

• Practical Exercises

Prerequisite EP211

Course Material • Textbook – Programmable Logic Controllers


• Exercise Sheets

Duration 3 days

Price RM 998


16

Programmable Logic Controllers Courses Technology

Programmable Logic Controllers (PLC) Advanced Level

Festo FEC FC34

E322 Provide participants with knowledge of the advanced capabilities of PLC and to utilize personal computer

and special functions for solving complex control tasks.


systems.

Contents • Analyse control tasks

• Understand and utilise timers, counters, flags and registers

• Program manual and sequential operations

• Test and monitor PLC applications using PLC test systems

• Modify PLC programs

• Programming with the program section technique (multi-tasking)

• Multitasking with the PLC

– Manual/Auto mode

– Emergency stop, Single/Continuous cycle, Parallel programs

• Display and modification of the status of the functional components and error messages in

PLC test system

• Programming in a dialogue-oriented user interface

• Design and development of logic and sequence controls in combination with display and

output elements

• Programming of control task

• Logic functions, Sequence tasks, Timing sequence, Counting sequence

• Documentation and software management

• Trouble-shooting

Prerequisite E311

Course Material • Textbook – Programmable Logic Controllers – Advanced Level


• Exercise Sheets

Duration 3 days

Price RM 1097

17

Hydraulics Courses Technology

Introduction to Hydraulics

H511 Provide participants with the skills and knowledge to assemble, commission, maintain and troubleshoot

basic Hydraulic control systems and equipment.

Target group Engineers, supervisors and technicians who are involved in the design, operation or maintenance of

hydraulic control systems.

Contents • Design, assemble, and test basic hydraulic circuits

• Applications of hydraulics

• Physical principles, symbols and standards

• Types and properties of hydraulic fluids

• Design, function and characteristic data of pumps, power packs, flow and pressure valves, directional

control valves, restrictors, orifices

• Measurement of cylinder times and pressures

• Calculation examples for force, speed and output

• Basic circuits with single and double-acting cylinders

• Positioning of cylinders

• Maintaining uniform pressure with pressure regulators

• Differential circuit with input flow control


Course Material • Textbook – Introduction to Hydraulics


• Exercise Sheets

Duration 3 days

Price RM 1198

Follow-up Courses EH611

18

Technology Hydraulics Courses

Introduction to Electro-Hydraulics

EH611 Provide participants with the skills and knowledge to assemble, commission, maintain and troubleshoot

basic Electro-Hydraulic control systems and equipment.

Target group Engineers, supervisors and technicians who are involved in the design, operation or maintenance of

electro-hydraulic control systems.

Contents • Design, assemble, and test basic electro-hydraulic circuits

• Function and use of electrical and electro-hydraulic components such as switches,

push buttons and single solenoid valves

• Recognizing and reading of electrical and hydraulic symbols

• Development and reading of standard circuit diagrams

• Representation of control tasks in operation diagrams

• Direct and indirect control of actuators

• Manual and automatic operation

• Stroke and pressure-dependent controls

• Interlocking circuits

• Rapid traverse circuits

Prerequisite Successful completion of the Introduction to Hydraulics course or equivalent competencies.

Course Material • Textbook – Introduction to Electro-hydraulics


• Exercise Sheets

Duration 3 days

Price RM 1264

19

Mechatronics Course Technology

Introduction to Mechatronics

M711 Provide participants with the skills and knowledge to design, assemble, commission, maintain and

troubleshoot simple mechatronics control system.

Target group Engineers, supervisors and technicians who are involved in the development, operation and/or

maintenance of electronically controlled machine/s mechanical systems.

Contents On successful completion of the Introduction to Introduction to Mechatronics course,

the participant can:

• Troubleshoot basic mechatronic control systems

• Assemble and test basic mechatronic circuits (pneumatic, electrical, and sortware)

• Install or replace, and commission pneumatic, electropneumatic, sensoric, electrical and

PLC hardware components

• use diagnostic software to assist troubleshooting

• recognise and differentiate between the different types of programming used in industry

• download a program and commission a simple PLC control system

• identify and describe the operation of pneumatic, electropneumatic, sensoric, electrical and

PLC components

• interpret technical specifications and data relating to pneumatic, electropneuamtic, sensor,

electrical and PLC components and systems

• knows innovative development and current trends in automation products and their application

Prerequisite EP211, E311 or Equivalent and basic PC knowledge.

Course Material • Textbook – Introduction to Mechatronics


• Exercise Sheets

Duration 4 days

Price RM 1331

Follow-up Courses M722

20

Technology Industrial Robotics Courses

Introduction to Industrial Robotics

R811 To provide participants with a basic knowledge of the construction and function of robot controller as well

as to develop his ability to write program and commission the robot according to guidelines,

standards and regulations. It is also to acquaint the participants to select the right robot for a specific

application.

Target group Engineers personal who are involved in the design, operation, maintenance and procurement of industrial

robotics systems.

Contents • Fundamentals of handling

• Mechanical construction, kinematics and dynamics

• Coordinate systems of robots

• Drives and sensors

• Programming with the teach-in box and PC

• Point to point and continuous path control

• Positioning and travelling prescribed paths

• Safety in robot systems

• Robot and peripheral equipment

• I/O interfaces in robot controllers

• Faultfinding

• Practical exercises


Course Material • Textbook – Introduction to Industrial Robotics


• Exercise Sheets

Duration 3 days

Price RM 1375

21

Industrial Electronics Courses Technology

Introduction to Electrical Drives

(Stepper Motor)

ED911 Provide participants with skills and knowledge to select, design, programe, commission and troubleshoot

technologies that will improve their productivity.

Target group Engineers, supervisors and technicians and any technical personnel who are involved in the design,

operation and maintenance of electronically controlled drives.

Contents • Understand the fundamentals of Stepper and Servo Motors and their implications for applications

• Understand the fundamentals of Stepper and Servo Drives/Controllers and their implications for

applications

• Understand the fundamentals of Linear Axes and their implications for applications

• Assemble and commission a Servo System using predefined parameters and use all key features

• Commission a Stepper System, carry out a reference move and set and call simple position profiles

• Understand the necessity for accurate documentation of applications and can document and describe

the requirements of an application precisely, making use of his or her knowledge and the application

checklist

• Identify the appropriate solution by applying the selection criteria for drive technologies to a completed

checklist


Course Material • Manual – Introduction to Stepper Motors


• Exercise Sheets

Duration 3 days

Price RM 1200

22

Technology Industrial Electronics Courses

Mastering the basics of Servo Drives

ED912 The increasing use of these servo drives in industry has led to a skills gap that can have a negative

impact on productivity. If you are a user of conventional pneumatic drive technology, this course provides

you with the knowledge and skills to master the basics of electrical servo drives.

Target groups FA: Maintenance, Design/Engineering, Trainer

PA: N/A

Contents • Fundamentals of electrical drives

• Encoders (absolute, incremental, resolver)

• Motors (asynchronous, synchronous, AC servo, DC, stepper)

• Controllers, motion profiles, positioning drives

Outcomes The participant:

• can differentiate controlling a stepper motor and a servo motor

• knows the criteria for selecting a drive

• can commission an E-drive system

• knows the components required for an E-drive system and how to fulfil EMC requirements

• can use the configuration software

• can assemble, power up and configure a system

• can select the most appropriate drive for a given application

• can identify and eliminate faults and can interpret error messages

• can work safely with an E-drive

Prerequisites Basic electrical and sensor understanding

Duration 2 days

Price RM 1800

23

Industrial Electronics Courses Technology

Industrial Electronics Level 1

IE 1 Provide the participant with an understanding of basic electrical concept of voltage, current, resistance

and power in DC and AC circuits. The operation and characteristics of semiconductor components and

circuits. Also to understand the digital number systems, logic and digital electronic circuits.

Target group Engineers, Technicians and Supervisors who are involved in the design, operation and maintenance of

electronic control systems.

Contents • Introduction to Basic Electricity

• Understanding of Direct Current and alternating current

• Characteristics and operation of Semiconductor devides:

Diodes, Transistor, FET, UJT, SCR

• Basic Aplifier circuits, recrifiers and stabilizers circuits

• Introduction to number system, Basic Logic gates and Boolean Algebra

• Trigger circuits with IC‟s flip-flop, RS flip-flop, Jk flip-flop and shift Register circuits

• Construct Dc, AC and Digital Electronic circuits using schematic diagram and perform test and

measurements with VOM, Oscilloscope and signal generator


Course Material • Textbook – Basic Electronics


• Exercise Sheets

Duration 3 days

Price RM 660

24

Technology Process Automation

Valves in process automation – Introduction

PN111 This course gives you an overview of process valve technology and of selecting the right valve for the

right application with the economical drive system. It also provides an overview of international standards

and an introduction to the basic streamline principles.

Target groups FA: N/A

PA: Field-Process-Laboratory Operators

Contents • Overview of design and function of process valves

• Material selection for media, process and process valve

• Testing and certification requirements of process valves (such as works test certificate)

• Basic principles of process valve actuating systems (manual, hydraulic, electric and pneumatic)

• Reading and interpreting basic process valve symbols

• Influence of international regulations on the process valve selection (AWWA; API etc.)


• can select, assemble, and test basic process valve installations

• can maintain and troubleshoot basic process valve installations

• can identify and describe the construction, design features, and operation of the

standard process valve types

• can read technical specifications and identify graphical symbols for process valves

• knows the role of process valve actuation – manual, hydraulic, electric and pneumatic

• is aware of innovative developments and current trends in process valve automation products and

their application

Prerequisites Basic technical understanding

Duration 1 day

Price RM 750

25

Process Automation Technology

Pneumatics for water and wastewater treatment – Introduction

PN331 This course provides you with insight into process valve technology, including valve/drive selection

based on materials and standards, and taking cavitation into account. It also gives you an understanding

of entire valve control systems.

Target groups FA: N/A

PA: Field-Process-Laboratory Operators, Process-Engineering Maintenance, Design/Engineering,

Trainer/Consultant

Contents • Overview of design and function of process valves, taking international standardisation into account

• Physical principles and material selection related to media and process valves

• Testing and certification requirements of process valves (such as works test certificate)

• Cavitation – what is cavitation, how to avoid cavitation damage with specially designed

valve types

• Principles and selection of process valve actuation (manual, hydraulic, electric and pneumatic)

• Reading and interpreting process valve symbols

• Influence of international regulations on the process valve selection (AWWA; API etc.)

• SIL regulation (Safety Integrity Level), explosive safety and the influence on the process valves


• can select, assemble, and test complex process valve installations

• can maintain and troubleshoot complex process valve installations

• can identify and describe the construction, design features, and operation of process valves

• can interpret technical specifications and data relating to process valves and systems

• can identify and explain graphical symbols for process valves

• can perform simple calculations of pressure, flow and force and

• knows the role of process valve actuation – manual, hydraulic, electric and pneumatic

• knows how to prevent cavitation damage

• knows innovative development and current trends in process valve automation products and

their application

Prerequisites Basic technical understanding

Duration 4 days

Price RM 1800

26

Organisation

An excellent company We know what makes

an excellent company: a focus on customer satisfac-

tion, corporate and quality

strategy, employee satisfaction,

efficient processes, responsible

and target-oriented employee

management, job-oriented

qualification, positive business

results and a positive impact on

society.

We will prepare your entire

organisation for the new

tasks you will face.

Our consultants will advise your

employees on the development

of an independent and auto-

nomous working style. The aim

of their work is to enable com-

panies to efficiently structure

work, organisation and qualifi-

cation processes.

27

Organisation Lean Production

‘Lean Production’ Business game –

Logistics and material flow design

LEAN The participants are confronted with an initial situation involving customer and business requirements.

The first round of the game reveals the deficiencies. Guided by the trainer, the players analyse the causes of delivery problems and low productivity, develop ideas for improvements and then implement these in the second round of the game. The results improve, but do not yet meet customer requirements. There is then a third round, sometimes a fourth.

Target group The business game is aimed at all managers and employees who are confronted with production control

processes in an operation.

Contents • Inventory minimisation as an important basis for increased productivity

• The principle of "pull" production control • Advantages compared to traditional production control methods • Types and functioning of different pulling production control methods • Applications of the methods • The classic pull principle: KANBAN • Practical implementation of a business game in a model production system • CIP processes as part of the business game

Duration 1 day

Price RM 500,00

Customised training If you are planning to introduce a pull production control method in your company, we recommend

running this business game directly in the company. 28

General Information

Inplant courses Kuala Lumpur Special features Festo Sdn Berhad

Details and prices on appli- 10 Persiaran Industri Courses from Festo Didactic cation. For enquiries, please Bandar Sri Damansara have specially been develop contact: 52200 Kuala Lumpur to help technical personnel in Tel: 03-62868122 industries automation to carry Fax: 03-62756412 out their job responsibilities these courses are periodically Penang upgraded in accordance with 303-4-30, Krystal Point technological developments. Jalan Sultan Azlan Shah

11900 Penang Intensive knowledge and indi- Tel: 04-6430918 vidual guidance are provided by Fax: 04-6443634 course leaders, who are experi- enced in technical as well as Johor Bahru Office didactic aspects. 18-1 (1st Floor) Jalan Molek 1/9 81100 Taman Molek, Course syllabus content gener- Johor Bahru ally of 30% theory and 70% Tel: 07-3523719 practical exercise (to be carried Fax: 07-3523726 out in group of 2 participants each). Malacca Office

1-14 A Block A6, Jalan Rahmat 1 For concentrated and effective Taman Malim Jaya teaching, appropriate trans- 75250 Melaka parencies, and training equip- Tel: 06-3351018 ment for exercise and demon- Fax: 06-3351078 strations are used. This training equipment has achieved inter- Ipoh Office national recognition by receiving 33A, Medan Ipoh 6 a gold and as silver award from Bandar Baru Medan Ipoh World-Didac, the World Organi- 31400 Ipoh sation of Training Equipment Perak Darul Ridzuan Manufacturers. Tel: 05-5481002

Fax: 05-5471050 To ensure learning success for the participants a maximum group of 18 participants is accepted at any one course.

Festo Didactic presents every participant with a textbook (in DINA4 format), which provides a good overall picture of the subject matter.

Exercises for participants are

given a didactically thought-

out formats and adapted from

actu-al industrial practice.

Course in Bahasa Malaysia

on request.

All Festo Didactic courses

confirm to ISO 9001 Standard.

29

How to register

Confirmation

PSMB Contributors Inhouse Training

Tel: 03-6286 8122, Fax: 03-62756412 to Didactic

Division to placea reservation

or

Post the registration

form: Festo Sdn Berhad 10 Persiaran Industri Bandar Sri Damansara 52200 Kuala Lumpur

You can enjoy attractive dis-

count up to 10% by sending 3

or more participants for the

same seminar. So register

early and register a team to

enjoy these special discounts!

Confirmation letter will be sent to approving officer one week before the course.

Postponement

More than 3 weeks: No charges Between 1 and 3 weeks: RM 100,00 Less than 5 working days: Not allowed

Cancellation

More than 3

weeks: Full refind Between 1 and 3

weeks: 50% Less than 5 working

days: No refund

Duration

08.30 – 17.15 (inclusive of tea break

and lunch)

Certificate

A certificate will be awarded

upon successful completion

of course.

If you want to use the

PERLA Scheme please

send us the following i) MPSM/PER/T2/06

Payment

Make out cheque with course

fees payable to Festo Sdn

Berhad due to before the

course. Confirmation subjected

to availability of vacancies.

Festo reserves the right to post-

pone or cancel any course.

PSMB Training Scheme

Festo is an approved training

provider offering Automation

course under the PERLA Scheme

and SBL Khas. The Perla Scheme

applies to companies who are

contributing to PSMB Fund. Any

company which is not contribut-ing

to the Fund will need to pay the full

fee to Festo. All courses can

obtain 100% financial assis-tance

from PSMB.

For our newly launched program – “Robotics, Mechatronics,

Electrical Drives, Industrial

Electronics Level 1” – ”Industrial Pneumatic and

Electro-Pneumatic Controls” – ”Maintenance and Trouble-

shooting on Pneumatics and

Electro-Pneumatics Systems” – “Effective Maintenace of

Pneumatic and Electro-

Pneumatic contols

system” are available

under the SBL Scheme

(Apply directly to PSMB).

If you have minimum 15 parti-

cipants, Festo can provide in-

house training programs which

will be specially modified and

customized to meet your organi-

zation‟s needs. Available under

the SBL or SBL Khas Scheme.

(Apply directly to PSMB)

The following courses will be

conduct inhouse/inplant

under SBL Khas scheme: P111, P121, P122, EP211, EP222, E311 and H511

30

REPLY TO: Email: [email protected], [email protected], Tel: 03-6286 8136, Fax: 03-6275 6412

31



Festo Sdn Berhad

10 Persiaran Industri Bandar Sri Damansara 52200 Kuala Lumpur Tel: 03-62868122 Fax: 03-62756412

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