TRAILER CHIPPER-SHREDDER€¦ · tion, Maintenance and Trouble Shooting information contained...

BXMT4224 / BXMT4228SU / BXMT4238

TRAILER CHIPPER-SHREDDERMODELS BXMT3209, BXMT3213, BXMT3214SU &

BXMT4224, BXMT4228SU, BXMT4238OPERATOR'S MANUAL

BY EMB MFG INC.

BXMT3209

PRINTED IN CANADARev: 052412 PART NUMBER: Z97027

EMB Manufacturing Inc.4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada

Ph: (519) 699-9283 · Fax: (519) 699-4146 www.embmfg.com

BXMT3213 / BXMT3214SU

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TABLE OF CONTENTS

WARRANTY ............................................................3INSPECTION REPORT ........................................... 4SERIAL NUMBER LOCATION ............................... 51 INTRODUCTION ........................................ 62 SAFETY ..................................................... 7

2.1 GENERALSAFETY................................ 82.2 EQUIPMENTSAFETYGUIDELINES..... 92.3 SAFETYTRAINING.............................. 102.4 SAFETYSIGNS.................................... 102.5 PREPARATION..................................... 112.6 MAINTENANCESAFETY..................... 112.7 OPERATINGSAFETY................................. 122.8 GASMOTORSAFETY......................... 132.9 REFUELLINGSAFETY........................ 142.10 TIRESAFETY....................................... 142.11 BATTERYSAFETY............................... 142.12 STORAGESAFETY.............................. 142.13 TRANSPORTSAFETY......................... 142.14 SIGN-OFFFORM................................. 15

3 SAFETY SIGN LOCATIONS ................... 163.1 3-PANELSAFETYSIGNS................. 163.2 2-PANELSAFETYSIGNS................. 17

4 OPERATION ............................................ 184.1 TOTHENEWOPERATOR OROWNER.......................................... 184.2 MACHINECOMPONENTS................... 194.3 MACHINEBREAK-IN........................... 204.4 PRE-OPERATIONCHECKLIST........... 204.5 CONTROLS.......................................... 214.5.1 GASENGINEMANUAL/ELECTRIC START................................................... 214.5.2. GASENGINEELECTRICSTART........ 224.5.3 SHREDDERFEEDGATE:.................... 234.6 BALL&COUPLER................................ 244.7 MACHINESET-UP............................... 25

4.8 FIELDOPERATION......................264.8.1. PREPARE.....................................264.8.2. STARTINGPROCEDURE............274.8.3 STOPPING:..................................274.8.4 EMERGENCYSTOPPING...........274.8.5 CHIPPINGOPERATION...............284.8.6 SHREDDINGOPERATION..........294.8.6 UNPLUGGING:.............................304.8.7 SEvEREPLUG:............................304.8.8 REFUELLING:..............................314.8.9 SAFETYCURTAINS:....................314.8.10 OPERATINGHINTS:....................31

5 TRANSPORTING ............................326 STORAGE .......................................33

6.1 PLACINGINSTORAGE...............336.2 REMOvINGFROMSTORAGE....33

7 SERVICE AND MAINTENANCE .....347.1 SERvICE......................................347.1.1 FLUIDSANDLUBRICANTS.........347.1.2 GREASING...................................347.1.3 SERvICEILLUSTRATION............357.1.4 SERvICERECORD......................367.2 MAINTENANCE............................377.2.1 CLEANINGAIRCLEANER...........377.2.2 CHANGEENGINEOIL.................377.2.3 DRIvEBELTREPLACEMENT:.....377.2.4 BELTTENSION............................387.2.5 SHEAvEALIGNMENT..................397.2.6 BLADEANDBREAKER MAINTENANCE:...........................40

8 TROUBLE SHOOTING ....................449 SPECIFICATIONS ...........................46

9.1MECHANICAL.................................469.2BOLTTORQUE...............................47

10 ACCESSORIES ...............................48INDEX............................................................49

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WARRANTY

WARRANTYEffective on products retailed on or after January 1, 2011.

Register your product online at www.embmfg.com within 30 days of purchase to activate warranty.

This product is warranted to be free of defects in materials and workmanship under normal use and service, for a period of

from the date of purchase, when operated and maintained in accordance with the Operating and Maintenance Instructions supplied with this unit. Warranty is limited to the repair of the product and/or replacement of parts.

This warranty does not cover the following items:1) Machines or parts lost or damaged during shipment,2) Normal maintenance or adjustments after initial pre-service and set up is completed3) Normal replacement of service items.4) Accessory items / parts not supplied by EMB MFG INC.5) Damages resulting from:

• misuse, negligence, accident, theft or fire• use of improper or insufficient fuel, fluids or lubricants • use of parts or after market accessories other than genuine EMB MFG INC. parts • modifications, alteration, tampering or improper repair performed by parties other than an authorized dealer• any device or accessories installed by parties other than an authorized EMB dealer or distributor

Engines are covered by the manufacturer of the engine and covered by the warranty period specified by that manufacturer. Engine warranty must be registered at the engine manufactures website. For service contact your local engine dealer.

Under no circumstances will the manufacturer be liable for any consequential damage or expense of any kind, including loss of profits. The manufacturer is under no circumstances liable for tow vehicle of any kind. The manufacturer is not liable for the maintenance of the product.

This warranty is extended only to the original purchaser and is not transferable. Warranty is void if repairs are attempted by anyone other than a Wallenstein Authorized Service Centre.

If a difficulty develops with the product, contact the local dealer from which you purchased the unit. Only Wallenstein author-ized dealers are authorized to make repairs to the product or affect the replacement of defective parts, which will be done at no charge within a reasonable time after the receipt of the product. Unit or parts shall be returned at the customer’s expense to the Authorized Service Centre. Damage in transit is not covered by warranty. Include the original purchase receipt with any claim (keep a copy of the receipt for your files).

The distributor’s liability under warranty is limited to the repair of the product and/or replacement of parts and is given to the purchaser in lieu of all other remedies including incidental and consequential charges. There are no warranties, expressed or implied, other than those specified herein.

EMB MFG Inc4144 Boomer Line, St Clements, ON N0B 2M0 Canada

Phone: 519-699-9283 Fax: 519-699-4146 : attention to Warranty DeptEmail: [email protected]

WARRANTY IS VOID IF NOT REGISTERED

Three (3) Years for ConsumerOne (1) Year for Commercial/Rental

rev.201011

4

____ SafetyChainonHitch____ AllDecalsInstalled____ GuardsandShieldsInstalledandSecured____ ReviewOperatingandSafetyInstructions

____ CheckBladeClearance____ RotorTurnsFreely____ BeltTensionChecked____ PulleysAligned____ FastenersTight____ LubricateMachine____ CheckTirePressure____ RetainerInstalledThroughBallHitchMechanism____ CheckEngineFluidLevels____ CheckCuttingBladesandChopBlock____ CheckThatSpring-LoadedSafetyGateMovesFreely

WALLENSTEINTRAILER CHIPPER-SHREDDER

INSPECTION REPORT

DateDealer’sRep.Signature

DateOwner'sSignature

TheaboveequipmentandOperator’sManualhavebeenreceivedbymeandIhavebeenthoroughlyinstructedastocare,adjustments,safeoperationandapplicablewarrantypolicy.

Thisformmustbefilledoutbythedealerandsignedbyboththedealerandthecustomeratthetimeofdelivery.

Customer’sName DealerName

Address Address

City,State/Province,Code City,State/Province,Code

PhoneNumber() PhoneNumber()

ContactName

Model

SerialNumber DeliveryDate

IhavethoroughlyinstructedthebuyerontheabovedescribedequipmentwhichreviewincludedtheOp-erator’sManualcontent,equipmentcare,adjustments,safeoperationandapplicablewarrantypolicy.

DEALER INSPECTION REPORT

SAFETY

To activate warranty, register your product online at www.embmfg.com

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SERIAL NUMBER LOCATIONAlwaysgiveyourdealertheserialnumberofyourWallensteinTrailerChipper-Shredderwhenorderingpartsorrequestingserviceorotherinformation.

Theserialnumberplatesarelocatedwhereindicated.Pleasemarkthenumbersinthespacesprovidedforeasyreference.

SERIAL NUMBER LOCATION

Model Number ____________________________________________________Chipper / Shredder Serial Number ___________________________________Engine Serial Number _____________________________________________

BXMT3209



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1 INTRODUCTIONCongratulationsonyourchoiceofaWallensteinTrailerChipper-Shreddertocomplimentyouroperation.Thisequipmenthasbeendesignedandmanufacturedtomeettheneedsofadiscerningtimberorland-scapingindustry.

Safe,efficientandtroublefreeoperationofyourWallensteinChipper-Shredderrequiresthatyouandany-oneelsewhowillbeusingormaintainingtheChipper-Shredder,readandunderstandtheSafety,Opera-tion,MaintenanceandTroubleShootinginformationcontainedwithintheOperator'sManual.

ThismanualcoverstheWallensteinTrailerChipper-ShredderBXMT3209,BXMT3213,BXMT3214SU,BXMT4224,BXMT4228SUandBXMT4238.UsetheTableofContentsorIndexasaguidetolocaterequiredinformation.

Keepthismanualhandyforfrequentreferenceandtopassontonewoperatorsorowners.CallyourWallensteindealerortheDistributorifyouneedassistance,informationoradditionalcopiesofthemanu-als.

OPERATOR ORIENTATION -Thedirectionsleft,right,frontandrear,asmentionedthroughoutthismanual,aredeterminedwhensittinginthetowunitdriver'sseatandfacinginthedirectionoftravel.


BXMT3209


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2 SAFETYSAFETY ALERT SYMBOL

WhyisSAFETYimportanttoyou?

TheSafetyAlertsymbolidentifiesimportantsafetymessagesontheWallensteinTrailerChipper-Shredderandinthemanual.Whenyouseethissymbol,bealerttothepossibilityofpersonalinjuryordeath.Followtheinstructionsinthesafetymes-sage.

ThisSafetyAlertsymbolmeans ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Accidents Disable and Kill Accidents Cost Accidents Can Be Avoided

3 Big Reasons

Ifyouhaveanyquestionsnotansweredinthismanualorrequireadditionalcopiesorthemanualisdam-aged,pleasecontactyourdealerorWallenstein,4144BoomerLine,St.Clements,ON,N0B2M0.Phone(519)699-9283orFax(519)699-4146.

DANGER - Indicatesanimminentlyhazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.Thissignalwordistobelimitedtothemostextremesituationstypicallyformachinecomponentswhich,forfunc-tionalpurposes,cannotbeguarded.

WARNING - Indicatesapotentiallyhazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury,andincludeshazardsthatareexposedwhenguardsareremoved.Itmayalsobeusedtoalertagainstunsafepractices.

CAUTION - Indicatesapotentiallyhazardoussituationthat,ifnotavoided,mayresultinminorormoderateinjury.Itmayalsobeusedtoalertagainstunsafepractices.

SIGNAL WORDS:

NotetheuseofthesignalwordsDANGER, WARNING andCAUTIONwiththesafetymessages.Theappropriatesignalwordforeachmessagehasbeenselectedusingthefollowingguide-lines:

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SAFETYYOUareresponsiblefortheSAFEoperationandmaintenanceofyourWallensteinTrailerChipper-Shredder.YOUmustensurethatyouandanyoneelsewhoisgoingtouse,maintainorworkaroundtheTrailerChipper-ShredderbefamiliarwiththeusingandmaintenanceproceduresandrelatedSAFETYinformationcontainedinthismanual.Thismanualwilltakeyoustep-by-stepthroughyourworkingdayandalertsyoutoallgoodsafetypracticesthatshouldbeusedwhileusingtheTrailerChipper-Shredder.

Remember,YOUarethekeytosafety.Goodsafetypracticesnotonlyprotectyoubutalsothepeoplearoundyou.Makethesepracticesawork-ingpartofyoursafetyprogram.BecertainthatEVERYONEusingthisequipmentisfamiliarwiththerecommendedusingandmaintenanceproce-duresandfollowsallthesafetyprecautions.Mostaccidentscanbeprevented.Donotriskinjuryordeathbyignoringgoodsafetypractices.

• TrailerChipper-Shredderownersmustgiveoperatinginstructionstooperatorsorem-ployeesbeforeallowingthemtooperatethemachine,andatleastannuallythereafter.

• ThemostimportantsafetydeviceonthisequipmentisaSAFEoperator.Itistheop-erator’sresponsibilitytoreadandunderstandALLSafetyandOperatinginstructionsinthemanualandtofollowthese.Mostaccidentscanbeavoided.

• Apersonwhohasnotreadandunderstoodallusingandsafetyinstructionsisnotqualifiedtousethemachine.Anuntrainedoperatorexposeshimselfandbystanderstopossibleseriousinjuryordeath.

• Donotmodifytheequipmentinanyway.Unauthorizedmodificationmayimpairthefunctionand/orsafetyandcouldaffectthelifeoftheequipment.

• ThinkSAFETY!WorkSAFELY!

1. ReadandunderstandtheOp-erator’sManualandallsafetysignsbeforeusing,maintain-ing,adjustingorcleaningtheTrailerChipper-Shredder.

2.1 GENERAL SAFETY

2. Haveafirst-aidkitavailableforuseshouldtheneedariseandknowhowtouseit.

3. Haveafireextinguisheravailableforuseshouldtheneedariseandknowhowtouseit.

4. Donotallowriders.

5. Wearappropriateprotectivegear.Thislistincludesbutisnotlimitedto:

- Ahardhat - Protective shoeswithslip resistantsoles - Protectiveglasses,

gogglesorfaceshield - Heavygloves - Wetweathergear - HearingProtection - Respiratororfiltermask

6. Installandsecureallguardsbeforestarting.

7. Wearsuitableearprotectionforprolongedexposuretoexcessivenoise.

8. Turnmachineoff,stopanddisableengine,removeignitionkeyandplaceinyourpocket,setparkbrakeandwaitforallmovingpartstostopbeforeservicing,adjust-ing,repairingorunplugging.

9. Cleartheareaofpeople,especiallysmallchildren,beforeusingtheunit.

10.ReviewsafetyrelateditemsannuallywithallpersonnelwhowilloperatingormaintainingtheTrailerChipper-Shredder.

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2.2 EQUIPMENT SAFETY GUIDELINES

1. Safetyoftheoperatorandbystandersisoneofthemainconcernsindesigningandde-velopingequipment.However,everyyearmanyaccidentsoccurwhichcouldhavebeenavoidedbyafewsecondsofthoughtandamorecarefulapproachtohandlingequipment.You,theoperator,canavoidmanyaccidentsbyobservingthefollowingprecautionsinthissection.Toavoidpersonalinjuryordeath,studythefollowingprecautionsandinsistthoseworkingwithyou,orforyou,followthem.

2. Inordertoprovideabetterview,certainphotographsorillustrationsinthismanualmayshowanassemblywithasafetyshieldremoved.However,equipmentshouldneverbeusedinthiscondition.Keepallshieldsinplace.Ifshieldremovalbecomesnecessaryforrepairs,replacetheshieldpriortouse.

3. Replaceanysafetysignorinstructionsignthatisnotreadableorismissing.Locationofsuchsafetysignsisindicatedinthismanual.

4. Neverusealcoholicbeveragesordrugswhichcanhinderalertnessorcoordinationwhileus-ingthisequipment.Consultyourdoctoraboutusingthismachinewhiletakingprescriptionmedications.

5. Under no circumstances should young children be allowed to work with this equipment. Do not allow persons to use or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works.Reviewthesafetyinstructionswithallusersannually.

6. Thisequipmentisdangeroustochildrenandpersonsunfamiliarwithitsoperation.Theoperatorshouldbearesponsible,properlytrainedandphysicallyablepersonfamiliarwithmachineryandtrainedinthisequipment'soperations.Iftheelderlyareassistingwithwork,theirphysicallimitationsneedtoberecognizedandaccommodated.

7. Neverexceedthelimitsofapieceofmachin-ery.Ifitsabilitytodoajob,ortodososafely,isinquestion-DON'T TRY IT.

8. Donotmodifytheequipmentinanyway.Un-authorizedmodificationmayresultinseriousinjuryordeathandmayimpairthefunctionandlifeoftheequipment.

9. Inadditiontothedesignandconfigurationofthisimplement,includingSafetySignsandSafetyEquipment,hazardcontrolandac-cidentpreventionaredependentupontheawareness,concern,prudence,andpropertrainingofpersonnelinvolvedintheoperation,transport,maintenance,andstorageofthemachine.ReferalsotoSafetyMessagesandoperationinstructionineachoftheappropri-atesectionsoftheengineandmachinemanu-als.PaycloseattentiontotheSafetySignsaffixedtothetowvehicleandthemachine.

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2.3 SAFETY TRAINING

1. Safetyisaprimaryconcerninthedesignandmanufactureofourproducts.Unfortunately,oureffortstoprovidesafeequipmentcanbewipedoutbyasinglecarelessactofanoperatororbystander.

2. Inadditiontothedesignandconfigurationofequipment,hazardcontrolandaccidentpre-ventionaredependentupontheawareness,concern,prudenceandpropertrainingofpersonnelinvolvedintheoperation,transport,maintenanceandstorageofthisequipment.

3. Ithasbeensaid,"Thebestsafetyfeatureisaninformed,carefulopera-tor."Weaskyoutobethatkindofanoperator.Itistheoperator'sresponsibilitytoreadandunder-standALLSafetyandUsinginstructionsinthemanualandtofollowthese.Accidentscanbeavoided.

4. Working with unfamiliar equipment can lead to careless injuries. Read this manual before assembly or using, to acquaint yourself with the machine. If this machine is used by any person other than yourself, or is loaned or rented, it is the machine owner's responsibility to make certain that the operator, prior to using:

a. Reads and understands the operator's manuals.

b. Is instructed in safe and proper use.

5. Knowyourcontrolsandhowtostoptowunit, engineandmachinequicklyinanemergency.

Readthismanualandtheoneprovidedwithyourengine.

6. Trainallnewpersonnelandreviewinstruc-tionsfrequentlywithexistingworkers.Becertainonlyaproperlytrainedandphysicallyablepersonwillusethemachinery.Apersonwhohasnotreadandunderstoodallusingandsafetyinstructionsisnotqualifiedtousethemachine.Anuntrainedoperatorexposeshimselfandbystanderstopossibleseriousin-juryordeath.Iftheelderlyareassistingwiththework,theirphysicallimitationsneedtoberecognizedandaccommodated.

2.4 SAFETY SIGNS

1. Keepsafetysignscleanandlegibleatalltimes.

2. Replacesafetysignsthataremissingorhavebecomeillegible.

3. Replacedpartsthatdisplayedasafetysignshouldalsodisplaythecurrentsign.

4. SafetysignsdisplayedinSection3eachhaveapartnumberinthelowerrighthandcorner.Usethispartnumberwhenorderingreplace-mentparts.

5. Safetysignsareavailablefromyourauthor-izedDistributororDealerPartsDepartmentorthefactory.

How to Install Safety Signs:

• Besurethattheinstallationareaiscleananddry.

• Besuretemperatureisabove50°F(10°C).

• Determineexactpositionbeforeyouremovethebackingpaper.

• Removethesmallestportionofthesplitback-ingpaper.

• Alignthesignoverthespecifiedareaandcarefullypressthesmallportionwiththeex-posedstickybackinginplace.

• Slowlypeelbacktheremainingpaperandcarefullysmooththeremainingportionofthesigninplace.

• Smallairpocketscanbepiercedwithapinandsmoothedoutusingthepieceofsignbackingpaper.

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2.5 PREPARATION

1. Neverusetheengineandmachineuntilyouhavereadandcompletelyunderstandthismanual,theEngineOperator'sManualandeachoftheSafetyMessagesfoundonthesafetysignsontheengineandmachine.

2. Personalpro-tectionequip-mentincludinghardhat,safetyglasses,safetyshoes,andglovesarerec-ommendeddur-ingassembly,installation,operation,adjustment,maintain-ing,repairing,removal,cleaning,ormovingtheunit.Donotallowlonghair,loosefittingclothingorjewellerytobearoundequipment.

3. PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS!

Powerequipmentwithorwithoutequipmentattachedcanoftenbenoisyenoughtocausepermanent,partialhearingloss.Werecommendthatyouwearhearingprotectiononafull-timebasisifthenoiseintheOperator'spositionexceeds80db.Noiseover85dbonalong-termbasiscancauseseverehearingloss.Noiseover90dbadjacenttotheOperatoroveralong-termba-sismaycausepermanent,totalhearingloss.NOTE:Hearinglossfromloudnoise(fromtractors,chainsaws,radios,andothersuchsourcesclosetotheear)iscumulativeoveralifetimewithouthopeofnaturalrecovery.

4. Clearworkingareaofstones,branchesorhiddenobstaclesthatmightbehookedorsnagged,causinginjuryordamage.

5. Useonlyindaylightorgoodartificiallight.

6. Besuremachineisproperlymounted,adjust-edandingoodoperatingcondition.

7. Ensurethatallsafetyshieldingandsafetysignsareproperlyinstalledandingoodcondi-tion.

2.6 MAINTENANCE SAFETY

1. Goodmaintenanceisyourresponsibility.Poormaintenanceisaninvitationtotrouble.

2. Followgoodshoppractices. -Keepservice areacleanand dry. -Besureelectrical outletsandtools areproperly grounded. -Useadequate lightforthejobat hand.

3. Makesurethereisplentyofventila-tion.Neveroperatetheengineofthetowingvehicleinaclosedbuilding.Theexhaustfumesmaycauseasphyxiation.

4. Beforeworkingonthismachine,shutofftheengine,setthebrake,andturnfuelvalveoff.

5. Neverworkunderequipmentunlessitisblockedsecurely.

6. Alwaysusepersonalprotectiondevicessuchaseye,handandhearingprotectors,whenperforminganyserviceormaintenancework.Useheavyorleathergloveswhenhandlingblades.

7. Wherereplacementpartsarenecessaryforperiodicmaintenanceandservicing,genuinefactoryreplacementpartsmustbeusedtorestoreyourequipmenttooriginalspecifica-tions.Themanufacturerwillnotberesponsi-bleforinjuriesordamagescausedbyuseofunapprovedpartsand/oraccessories.

8. Afireextinguisherandfirstaidkitshouldbekeptreadilyaccessiblewhileperformingmain-tenanceonthisequipment.

9. Periodicallytightenallbolts,nutsandscrewsandcheckthatallelectricalandfuelconnectionsareproperlyse-curedtoensureunitisinasafecondition.

10.Whencompletingamaintenanceorservicefunction,makesureallsafetyshieldsanddevicesareinstalledbeforeplacingunitinservice.

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2.7 OPERATING SAFETY

1. PleaserememberitisimportantthatyoureadandheedthesafetysignsontheTrailerChipper-Shredder.Cleanorreplaceallsafetysignsiftheycannotbeclearlyreadandunder-stood.Theyarethereforyoursafety,aswellasthesafetyofothers.Thesafeuseofthismachineisstrictlyuptoyou,theoperator.

2. Allthingswithmovingpartsarepotentiallyhazardous.Thereisnosubstituteforacau-tious,safe-mindedoperatorwhorecognizespotentialhazardsandfollowsreasonablesafetypractices.ThemanufacturerhasdesignedthisTrailerChipper-Shreddertobeusedwithallitssafetyequipmentproperlyattached,tominimizethechanceofaccidents.Studythismanualtomakesureyouhaveallsafetyequipmentattached.

3. Closeandsecurerotorcoverbeforeoperat-ing.

4. Closeandsecureallguards,deflectorsandshieldsbeforestartingandoperating.

5. Readandunderstandoperator'smanualbeforestarting.Reviewsafetyinstructionsannually.

6. Personalprotectionequipmentincludinghear-ingprotection,hardhat,safetyglasses,safetyshoes,andglovesarerecommendedduringassembly,installation,operation,adjustment,maintaining,repairing,removal,ormoving.Donotallowlonghair,loose-fittingclothing,orjewellerytobearoundmovingparts.

7. Keephydrauliclinesandfittingstight,ingoodconditionandfreeofleaks.

8. Neverplaceanypartofyourbodywhereitwouldbeindangerifmovementshouldoccurduringassembly,installation,operation,main-tenance,repairing,unpluggingormoving.

9. Turnmachineoff,stopanddisableengine,removeignitionkey,setparkbrakeandwaitforallmovingpartstostopbeforeservicing,adjusting,repairingorunplugging.

10.Donotrunmachineinsideaclosedbuildingtopreventasphyxiationfromengineexhaust.

11. UsecarewhenfeedingmaterialintoChipper-Shredder.Donotsendmetal,bottles,cans,rocks,glassorotherforeignmaterialintoChipper-Shredder.IfforeignmaterialentersChipper-Shredder,stopmachine,turnengineoffandplaceignitionkeyinyourpocketandwaitforallmovingpartstostopbeforere-movingmaterialand/orunplugging.Inspectmachinefordamagedorloosepartsbeforeresumingwork.

12.Neverusealcoholicbeveragesordrugswhichcanhinderalertnessorcoordinationwhileoperatingthisequipment.Consultyourdoc-toraboutoperatingthismachinewhiletakingprescriptionmedications.

13.Donotallowridersonthismachineatanytime.Thereisnosafeplaceforanyriders.

14.Neverallowchildrenorunauthorizedpeopletooperateorbearoundthismachine.

15.Donotreachintoshredderorfeedhopperopeningswhentheengineisrunning.BesuretheShredderhopperhingedgateandchipperhopperrubberflapsareingoodcondi-tionandfunctionasrequired.

16 Keeptheworkingareacleanandfreeofde-bristopreventtripping.Operateonlyonlevelground.

17 Donotpointdischargeatpeople,animalsorbuildings.Rotorcanexpelwoodchipsfastenoughtocauseinjury.

18.DonotmoveortransportChipper-Shredderwhentherotoristurning.

19.Donotexceedasafetravelspeedwhentransporting.Crosssafetychainunderhitchontrailermodelwhenattachingtotruck.

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2.8 GAS MOTOR SAFETY

BEFORE STARTING ENGINE, READAND UNDERSTAND THE OPERATING AND MAINTENANCE INSTRUCTIONSTHAT CAME WITH YOUR ENGINE.

WARNING: DO NOT1. DONOTrunengineinanenclosedarea.

Exhaustgasescontaincarbonmonoxide,anodourlessanddeadlypoison.

2. DONOTplacehandsorfeetnearmovingorrotatingparts.

3. DONOTstore,spill,orusegasolinenearanopenflame,ordevicessuchasastove,furnace,orwaterheaterwhichuseapilotlightordeviceswhichcancreateaspark.

4. DONOTrefuelindoorswhereareaisnotwellventilated.Outdoorrefuellingispreferred.

5. DONOTfillfuelchipperwhileengineisrun-ning.Allowenginetocoolfor5minutesbe-forerefuelling.Storefuelinapprovedsafetycontainers.

6. DONOTremovefueltankcapwhileengineisrunning.

7. DONOToperateengineifgasolineisspilled.Movemachineawayfromthespillandavoidcreatinganyignitionuntilgasolinehasevapo-rated.

8. DONOTsmokewhilefillingfueltank.

9. DONOTchokecarburettortostopengine.Wheneverpossible,graduallyreduceenginespeedbeforestopping.

10.DONOTrunengineaboveratedspeeds.Thismayresultininjury.

11. DONOTtamperwithgovernorsprings,gov-ernorlinksorotherpartswhichmayincreasethegovernedspeed.

12.DONOTtamperwiththeenginespeedse-lectedbytheoriginalequipmentmanufacturer.

13.DONOTcheckforsparkwithsparkplugorsparkplugwireremoved.

14 DONOTcrankenginewithsparkplugre-

moved.Ifengineisflooded,placethrottlein"FAST"positionandcrankuntilenginestarts.

15.DONOTstrikeflywheelwithahardobjectormetaltoolasthismaycauseflywheeltoshat-terinoperation.Usepropertoolstoserviceengine.

16 DONOToperateenginewithoutamuffler.Inspectperiodicallyandreplace,ifnecessary.Ifengineisequippedwithamufflerdeflector,inspectperiodicallyandreplace,ifnecessarywithcorrectdeflector.

17.DONOToperateenginewithanaccumula-tionofgrass,leaves,dirtorothercombustiblematerialsinthemufflerarea.

18.DONOTusethisengineonanyforestcovered,brushcovered,orgrasscoveredunimprovedlandunlessasparkarresterisinstalledonthemuffler.Thearrestermustbemaintainedineffectiveworkingorderbytheoperator.InthestateofCaliforniatheaboveisrequiredbylaw(Section4442oftheCali-forniaPublicResourcesCode).Otherstatesmayhavesimilarlaws.Federallawsapplyonfederalland.

19.DONOTtouchhotmuffler,cylinderorfinsbecausecontactmaycauseburns.

20.DONOTrunenginewithaircleaneroraircleanercoverremoved.

WARNING: DO1. ALWAYSDOremovethewirefromthespark

plugwhenservicingtheengineorequipmentTOPREvENTACCIDENTALSTARTING.Disconnectthenegativewirefromthebat-teryterminalifequippedwita12voltstartingsystem.

2. DOkeepcylinderfinsandgovernorpartsfreeofgrassandotherdebriswhichcanaffectenginespeed.

3. DOexaminemufflerperiodicallytobesureitisfunctioningeffectively.Awornorleak-ingmufflershouldberepairedorreplacedasnecessary.

4. DOusefreshgasoline.Stalefuelcangumcarburettorandcauseleakage.

5. DOcheckfuellinesandfittingsfrequentlyforcracksorleaks.Replaceifnecessary.

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2.9 REFUELLING SAFETY

1. Handlefuelwithcare.Itishighlyflammable.

2. Allowenginetocoolfor5minutesbeforerefu-elling.Cleanupspilledfuelbeforerestartingengine.

3. Donotrefuelthemachinewhilesmokingorwhennearopenflameorsparks.

4. Fillfueltankoutdoors.

5. Preventfiresbykeepingmachinecleanofaccumulatedtrash,greaseanddebris.

2.10 TIRE SAFETY1. Failuretofollowproperprocedureswhen

mountingatireonawheelorrimcanproduceanexplosionwhichmayresultinseriousinjuryordeath.

2. Donotattempttomountatireunlessyouhavetheproperequipmentandexperiencetodothejob.

3. Haveaqualifiedtiredealerorrepairserviceperformrequiredtiremaintenance.

4. Whenreplacingworntires,makesuretheymeettheoriginaltirespecifications.Neverundersize.

2.11 BATTERY SAFETY1. Keepallsparksandflamesawayfrombatter-

ies,asgasgivenoffbyelectrolyteisexplo-sive.

2. Avoidcontactwithbatteryelectrolyte:washoffanspilledelectrolyteimmediately.

3. Wearsafetyglasseswhenworkingnearbat-teries.

4. Donottipbatteriesmorethan45°,toavoidelectrolyteloss.

5. Toavoidinjuryfromsparkorshortcircuit,dis-connectbatterygroundcablebeforeservicinganypartoftheelectricalsystem.

2.13 TRANSPORT SAFETY

1. ComplywithProvincial/stateandlocallawsgoverningsafetyandtransportingofmachin-eryonpublicroads.

2. Checkthatallthelights,reflectorsandotherlightingrequirementsareinstalledandingoodworkingcondition.

3. Donotexceedasafetravelspeed.Slowdownforroughterrainandcornering.

4. Foldupandsecurefeedhopperbeforemov-ingortransporting.

5. Besurethetrailerishitchedpositivelytothetowingvehicleandaretainerisusedthroughthehitchjaws.Alwaysattachasafetychainbetweenthehitchandthetowingvehicle.

6. Donotdrinkanddrive.

7. Beasafeandcourteousdriver.Alwaysyieldtooncomingtrafficinallsituations,includingnarrowbridges,intersections,etc.Watchfortrafficwhenoperatingnearorcrossingroad-ways.

8. Neverallowridersonthemachine.

2.12 STORAGE SAFETY1. Storetheunitinanareaawayfromhuman

activity.

2. Donotallowchildrentoplayonoraroundthestoredmachine.

3. Storetheunitinadry,levelarea.Supporttheframewithplanksifrequired.

15

2.14 SIGN-OFF FORMWallensteinfollowsthegeneralSafetyStandardsspecifiedbytheAmericanSocietyofAgriculturalandBiologicalEngineers(ASABE)andtheOccupationalSafetyandHealthAdministration(OSHA).Anyonewhowillbeusingand/ormaintainingtheTrailerWoodChipper/ShreddermustreadandclearlyunderstandALLSafety,UsageandMaintenanceinformationpresentedinthismanual.

Donotuseorallowanyoneelsetousethischipper/shredderuntilsuchinformationhasbeenreviewed.Annuallyreviewthisinformationbeforetheseasonstart-up.

MaketheseperiodicreviewsofSAFETYandOPERATIONastandardpracticeforallofyourequipment.Wefeelthatanuntrainedoperatorisunqualifiedtousethismachine.

Asign-offsheetisprovidedforyourrecordkeepingtoshowthatallpersonnelwhowillbeworkingwiththeequipmenthavereadandunderstandtheinformationintheOperator’sManualandhavebeeninstructedintheoperationoftheequipment.

DATE EMPLOYEES SIGNATURE EMPLOYERS SIGNATURESIGN-OFF FORM

16

REMEMBER-Ifsafetysignshavebeendamaged,removed,becomeillegibleorpartsreplacedwithoutsafetysigns,newsignsmustbeapplied.Newsafetysignsareavailablefromyourauthorizeddealer.

3 SAFETY SIGN LOCATIONS3.1 3 - PANEL SAFETY SIGNS Thetypesofsafetysignsandlocationsontheequipmentareshownintheillustrationsthatfollow.ModelBXMT4224isillustratedbutindicatesthegenerallocationofthevarioussafetysigns.Goodsafetyre-quiresthatyoufamiliarizeyourselfwiththevarioussafetysigns,thetypeofwarningandthearea,orparticularfunctionrelatedtothatarea,thatrequiresyourSAFETYAWARENESS.

•ThinkSAFETY!WorkSAFELY!

Z94007

Z94006

Z94007 x 6

Z94006 x 1

Z94008

Z94008 x 3

Z94012 Z94013

Z94013 x 1Z94012 x 1

Z94115 x 1(BXMT 4224, 4228su, 4238)

17

REMEMBER-Ifsafetysignshavebeendamaged,removed,becomeillegibleorpartsreplacedwithoutsafetysigns,newsignsmustbeapplied.Newsafetysignsareavailablefromyourauthorizeddealer.

3.2 2 - PANEL SAFETY SIGNS Thetypesofsafetysignsandlocationsontheequipmentareshownintheillustrationsthatfollow.ModelBXMT4224isillustratedbutindicatesthegenerallocationofthevarioussafetysigns.Goodsafetyrequiresthatyoufamiliarizeyourselfwiththevarioussafetysigns,thetypeofwarningandthearea,orparticularfunctionrelatedtothatarea,thatrequiresyourSAFETYAWARENESS.

•ThinkSAFETY!WorkSAFELY!

Z94120 x 6

Z94116 x 1Z94127 x 1

Z94117 x 3

Z94115 x 1(BXMT 4224, 4228su, 4238)

Z94119 x 1Z94205 x 1(BXMT 3209,

3213 & 3214su)

Z94206 x 1(BXMT 4224, 4228su, 4238)

18

4 OPERATION

TheWallensteinTrailerChipper-Shreddersarede-signedtochip,chopormulchscraplumber,smalltrees, brush, limbs and other wood debris. Thechippedormulchedmaterial isfineenoughtobecompostedorusedinavarietyofways.

It is the responsibility of the owner or operator to read this manual and to train all other opera-tors before they start working with the machine. Follow all safety instructions exactly. Safety is everyone's business. By following recommend-ed procedures, a safe working environment is provided for the operator, bystanders and the area around the worksite. Untrained operators are not qualified to use the machine.

Follow all safety instructions exactly. Safety is everyone's business. By following recommend-ed procedures, a safe working environment is provided for the operator, bystanders and the area around the worksite. Untrained operators are not qualified to operate the machine.

Many features incorporated into thismachinearetheresultofsuggestionsmadebycustomers likeyou. Read thismanual carefully to learnhow tousetheChipper-Shreddersafelyandhowtosetittoprovidemaximumfieldefficiency.Byfollowingtheusinginstructionsinconjunctionwithagoodmainte-nanceprogram,yourTrailerChipper-Shredderwillprovidemanyyearsoftrouble-freeservice.

4.1 TO THE NEW OPERATOR OR OWNER

OPERATING SAFETY• Closeandsecurerotorcoverbeforeoperating.• Closeandsecureallguards,deflectorsand

shieldsbeforestartingandoperating.• Read and understand operator's manual

before starting. Review safety instructionsannually.

• Personalprotectionequipmentincludinghear-ingprotection,hardhat,safetyglasses,safetyshoes,andglovesarerecommendedduringassembly,installation,operation,adjustment,maintaining, repairing, removal, or moving.Donotallowlonghair,loose-fittingclothing,orjewellerytobearoundmovingparts.

• Keephydrauliclinesandfittingstight,ingoodconditionandfreeofleaks.

• Neverplaceanypartofyourbodywhereitwouldbeindangerifmovementshouldoccurduringassembly,installation,operation,maintenance,repairing,unpluggingormoving.

• UsecarewhenfeedingmaterialintoChipper-Shredder.Donotsendmetal,bottles,cans,rocks, glass or other foreign material intoChipper-Shredder.IfforeignmaterialentersChipper-Shredder,stopmachine,turnengineoff,removeignitionkey,setparkbrakeandwaitforallmovingpartstostopbeforeremovingmaterialand/orunplugging.Inspectmachinefordamagedorloosepartsbeforeresumingwork.

• Donotrunmachineinsideaclosedbuildingtopreventasphyxiationfromengineexhaust.

• Turnmachineoff,stopanddisableengine,removeignitionkey,setparkbrakeandwaitforallmovingpartstostopbeforeservicing,adjusting,repairingorunplugging.

• Neverusealcoholicbeveragesordrugswhichcan hinder alertness or coordination whileoperatingthisequipment.Consultyourdoc-toraboutoperatingthismachinewhiletakingprescriptionmedications.

• Donotallow riderson thismachineatanytime.Thereisnosafeplaceforanyriders.

• Neverallowchildrenorunauthorizedpeopletooperateorbearoundthismachine.

• Donot reach into shredderor feedhopperopeningswhentheengineisrunning.BesuretheShredderhopperhingedgateandchipperhopperrubberflapsareingoodconditionandfunctionasrequired.

• Keep the working area clean and free ofdebristopreventtripping.Operateonlyonlevelground.

• Donotpointdischargeatpeople,animalsorbuildings.Rotorcanexpelwoodchipsfastenoughtocauseinjury.

• DonotmoveortransportChipper-Shredderwhentherotoristurning.

• Do not exceed a safe travel speed whentransporting.Crosssafetychainunderhitchontrailermodelwhenattachingtotruck.

19

4.2 MACHINE COMPONENTSTheWallensteinTrailerChipper-Shredder isa rotorwithbladesandknives forchippingandmulchingwood.Feedhoppersmovethewoodmaterialintotherotorforchippingandintotheknivesforshredding/mulching.Thechipperrotorisdesignedwith2bladestoprovideuniformchipsize.Theshredderrotorisequippedwith3setsofswingingknivestoprovideafinemulch.Achopblockinthemulchercompartmentshredsthematerialasitmovesthroughthemachine.

Anengineismountedontheframetodrivetherotor.Poweristransmittedthroughacentrifugalclutchontheengineoutputshaftandthroughavbeltdrivesystem.

Fig. 1 PRINCIPLE COMPONENTS

Gas Tank Access Flap

Swivel Jack

Double "B" V Belt

Ledger Blade

Upper Rotor Housing

Rotor Plate

Rotor Blade

Storage

Belt Guard

Engine

Hood Deflector

Shredder Feed Hopper

Discharge Chute

Rotor Sheave

Shredder Feed Hopper

Chop Block

Centrifugal Clutch

Manual Tube

Shredder Feed Gate

Lever

Twig Breaker

20

4.3 MACHINE BREAK-INAlthoughtherearenooperationalrestrictionsontheChipper-Shredderwhenusedforthefirsttime,itisrecommendedthatthefollowingmechanicalitemsbechecked:

A. After operating for 1 hour:

1. Checkalignmentofpulleys.Alignasrequired.

2. Checkbelttension.Adjustasrequired.

3. Torqueallfastenersandhardware.

4. Checkconditionofrotorbearings.

5. Checktheconditionandclearanceofthemovingandstationaryblades,knivesandchopblock.Adjustorreplaceasrequired.

6. Checktheconditionofthecurtaininthechipperfeedhopperandthesafetygateintheshredderfeedhopper.Thecurtainandsafetygatemustmovefreelybackintopositiontopreventwoodfromflyingout.

7. Checkforentangledmaterial.Removeallentangledmaterialbeforeresumingwork.

8. Checktirepressure.Inflateasrequired.

B. After operating for 10 hours:

1. Repeatsteps1through8listedabove. (SectionA)

2. Changeengineoil.

3. Gotothenormalservicingandmainte-nancescheduleasdefinedintheMainte-nanceSection.

4.4 PRE-OPERATION CHECKLIST

EfficientandsafeoperationoftheWallensteinTrailerChipper-Shredderrequiresthateachoper-atorreadsandunderstandstheusingproceduresandallrelatedsafetyprecautionsoutlinedinthissection.Apre-operationchecklistisprovidedfortheoperator.Itisimportantforboththepersonalsafetyandmaintaininggoodmechanicalconditionthatthischecklistisfollowed.

BeforeoperatingChipper-Shredderandeachtimethereafter,thefollowingareasshouldbecheckedoff:

1. Lubricatethemachineperthescheduleout-lineintheMaintenanceSection.

2. Checkthetensionandalignmentofthebelts.Adjusttensionandalignasrequired.

3. Checktherotor,blades,knivesandchopblock.Removeanytwine,wireorothermate-rialthathasbecomeentangled.

4. Checktheconditionandclearanceofthemovingandstationaryblades,knivesandchopblock.Adjustorreplaceasrequired.

5. Checkenginefluidlevels.Topupasrequired.

6. Checkthatallbearingsturnfreely.Replaceanythatareroughorseized.

7. Makesurethatallguardsandshieldsareinplace,securedandfunctioningasdesigned.

21

On / Off Switch

Throttle

Choke

Fuel Shut-Off

4.5.1 GAS ENGINE MANUAL / ELEC-TRIC START

BXMT3209: HondaGX270BXMT3213:HondaGX390BXMT3214su:SubaruEX40AlwaysreadtheengineOperator'smanualsup-pliedwiththemachineforthedetailedoperatingprocedures.• On / Off Switch (BXMT3209):Thisrotary

switchcontrolstheelectricalpowertotheen-gineelectricalsystem.Turntheswitchclock-wisetoturntheelectricalsystemon.Turncounter-clockwiseturntheelectricalsystemoffandstoptheengine.

• Ignition Switch:Thiskeyoperatedswitchcon-trolstheelectricpowertotheengine.

OFF Turnkeyfullycounterclockwisetostop theelectrical systempowerandturntheengineoff.

RUN / ON Turnclockwise to thecentredetentfortherunposition.Thisisthepositionwheretheenginewillcontinuetorun.

START Turn fully clockwise to the lastspring-loaded detent position toengage the starter solenoid andstarttheengine.ReleasethekeywhentheenginestartsanditwillreturntotheRUNposition.

• Fuel Shut-Off Valves:Eachengineisequippedwithavalvebetweenthefueltankandthecarburettor.SlidethefuelvalvetowardtheblocktoturnONandawaytoturnOFF.TurnthefuelOFFwhennotinuseorwhentransporting.

• Throttle:ThislevercontrolstheengineRPM.MovetheleversidetosideAlwaysrunatmaximumthrottlewhileoperating.

• Choke:Thechokecontrolsthefuel/airmix-turetotheengine.Closethechokewhenstartingiftheengineiscold.Openthechokeastheenginewarms.Alwaysopenthechokefullyduringstart-up.

• Starting rope:ThisretractingropeandT-barisusedtoturntheengineoverforstart-ing.GrasptheT-barfirmlyandpulltheropesharplytostarttheengine.

4.5 CONTROLS

Throttle

Choke

Throttle

Choke

Fuel Shut-Off

Fuel Shut-Off

Fig. 2 ENGINE

Honda GX 390 Ignition

Subaru EX40 Ignition

22

4.5.2. GAS ENGINE ELECTRIC START

BXMT4224:HondaGX690BXMT4228su:SubaruEH72FIBXMT4238:KohlerCH980Beforestartingtowork,alloperatorsshouldfamil-iarizethemselveswiththelocationandfunctionofcontrols.1. Gas Engine: Beforestarting,readtheenginemanufacturers

operator'smanual formore detailed instruc-tions.• Ignition Switch:Thiskeyoperatedswitch

controlstheelectricpowertotheengine.OFF Turnkeyfullycounterclockwiseto

stop theelectrical systempowerandturntheengineoff.

RUN / ON Turnclockwise to thecentredetentfortherunposition.Thisisthepositionwheretheenginewillcontinuetorun.

START Turn fully clockwise to the lastspring-loaded detent position toengage the starter solenoid andstarttheengine.ReleasethekeywhentheenginestartsanditwillreturntotheRUNposition.

• Choke: (Honda & Kohler)Honda:Thispush/pullknobcontrolsthepositionofthechoke.Pulltheknobouttoclosethechokeforstartingwhentheengineiscold.Pushtheknobintoopenthechokeastheenginewarms.Alwayspushtheknobinfullyinwhenoperatingthemachine.Kohler:Thisleft/rightslidercontrolstheposition of the choke. Slide the choketo the right toclose thechoke forstart-ingwhen the engine is cold. Slide theknobtothelefttoopenthechokeastheenginewarms.Always slide thechokefullytotheleftwhenoperatingthemachine.

• Throttle: This lever controls the engineRPM.

Subaru: slide the lever to the back toincrease engine speed and forward todecrease.Honda:slidetheleveruptoincreaseen-ginespeedanddowntodecrease.Kohler:slidethelevertothelefttoincreaseenginespeedandrighttodecrease.

Kohler CH980 Ignition

ThrottleChoke

Throttle

Choke

Honda GX 690 Ignition

Subaru EH72FIIgnition

Throttle

Fig. 3 ENGINE

23

Fig. 4 Controls

Open

Closed

LatchHandle

ClampingKnobs

4.5.3 SHREDDER FEED GATE LEVER: Theshredderintakeisdesignedwithspring-

loadedgatestoallowthematerialinthehop-pertomoveintotheshredderrotorandclosewhenunattended.

Leversoneachsideofthehoppercontrolthepositionofthegate.Movethelever(s)downtoallowthematerialtomoveintotheshreddingrotor.Releasethelever(s)andthespringwillmovethegateintoitsclosedposition.BXMT4224, 4228su & 4238 hasdualgates,BXMT3209, 3213, 3214SUhasasinglegatewithleversoneachside.

4.5.4 DISCHARGE CHUTE: Thedischargechuteisdesignedwitha

spring-loadedlatchhandlethatallowsthechutetobepoistioned360°thenlockedintopositionwiththelatch.

Liftthelatchhandletillthechutelockpindisenages,positionthechuteasrequiredandreleasethelatchhandleandlockthechuteintopositionatthenextnearestlockpoint.

4.5.5 HOOD DEFLECTOR: Thedischargechuteisequippedwithahood

deflectorontheendofthechutetodirectthechipsexactlywheredesired.

Thedeflectorisheldinpositionbyclampingknobsoneachside.Turntheknobscounterclockwisetoloosenthedeflector,movethedeflectorasrequiredandtightentheclamps.

Feed Gate Lever

Discharge Chute Positioning

Hood Deflector Positioning

24

ALIGNED

ATTACHED

4.6 BALL & COUPLER

TheWoodChipper/Shreddershouldalwaysbelocatedonalevel,dryareathatisfreeofdebrisandotherforeignobjects.Whenattachingthemachinetoatowunit,followthisprocedure:

1. Makesurethatallbystanders,especiallysmallchildren,areclearoftheworkingarea.

2. Makesurethereisenoughroomandclear-ancetosafelybackuptothemachine.

3. Slowlybackthetowvehicleuntilthecoupleronthehitchandballarealigned.

4. Attachtheballhitch:a. Liftthehitchandplacethecouplerover

theballonthehitch.b. Flipthelatchtolockthecoupleraround

theballandinstall.c. Installthesnapperpintosecurethelatchd. BXMT3213, 3214su: Pulloutthesnapper

pinandpulluptoplacestandinitsstowedposition.Replacesnapperpin.

e. BXMT4224, BXMT4228su, BXMT4238: Cranktheswiveljackup,pulloutthesnapperpinandswivelthestandintoitsstowedposition.Replacesnapperpin.

6. Attachthesafetychainsecurelytothetowframetopreventunexpectedseparation.Crossthechainswhenattachingtothetoevehicle

7. Reversetheaboveprocedurewhenunhook-ing.

8. Ensurelightwiringharnessisconnectedtothetowvehicle.

9. Routetheharnessandcablesacrossthehitchtopreventsnagging.Besuretoprovideslackforturning.

10.Reversetheaboveprocedurewhenunhook-ing.

Installsnapperpinoncoupler

latch

Coupler

Ball

Fig.5 PIN / STAND / SAFETY CHAIN / WIRING HARNESS

raisestand

25

3. Ensuretheupperrotorhousingisloweredandsecured.

4. Checkthatthefrontjackisinposition.5. Checkthebatterycableandifrequired

connectthecableandtightenfastenerse-curelytoensureagoodconnection.(except BXMT3209)

Fig. 14 SET UP

4.7 MACHINE SET-UPFollow this procedure to prepare and set-up themachineattheworksite:

1. UsethetowunittopositiontheWoodChipper/Shredderattheworksite.

2. Thechipper/shreddercanbeusedasastandalone,orifyourequiremorestabilityleaveyourmachineattachedtothetowvehicle.

IMPORTANTPositionthemachinesotheprevail-ing wind/breeze blows the exhaustgases/fumes away from the opera-tor'sstation.

Fig. 6 BATTERY CABLE: (typical)

Battery Connections

Rotor Housing Closed

Check Battery

Front Jack

26

4.8 FIELD OPERATION

OPERATING SAFETY• Closeandsecurerotorcoverbeforeoperating.• Closeandsecureallguards,deflectorsand

shieldsbeforestartingandoperating.• Read and understand operator's manual

before starting. Review safety instructionsannually.

• Personalprotectionequipmentincludinghear-ingprotection,hardhat,safetyglasses,safetyshoes,andglovesarerecommendedduringassembly,installation,operation,adjustment,maintaining, repairing, removal, or moving.Donotallowlonghair,loose-fittingclothing,orjewellerytobearoundmovingparts.

• Keephydrauliclinesandfittingstight,ingoodconditionandfreeofleaks.

• Neverplaceanypartofyourbodywhereitwouldbeindangerifmovementshouldoccurduringassembly,installation,operation,maintenance,repairing,unpluggingormoving.

• UsecarewhenfeedingmaterialintoChipper-Shredder.Donotsendmetal,bottles,cans,rocks, glass or other foreign material intoChipper-Shredder.IfforeignmaterialentersChipper-Shredder,stopmachine,turnengineoff,removeignitionkey,setparkbrakeandwaitforallmovingpartstostopbeforeremovingmaterialand/orunplugging.Inspectmachinefordamagedorloosepartsbeforeresumingwork.

• Donotrunmachineinsideaclosedbuildingtopreventasphyxiationfromengineexhaust.

• Turnmachineoff,stopanddisableengine,removeignitionkey,setparkbrakeandwaitforallmovingpartstostopbeforeservicing,adjusting,repairingorunplugging.

• Neverusealcoholicbeveragesordrugswhichcan hinder alertness or coordination whileoperatingthisequipment.Consultyourdoc-toraboutoperatingthismachinewhiletakingprescriptionmedications.

• Donotallow riderson thismachineatanytime.Thereisnosafeplaceforanyriders.

• Neverallowchildrenorunauthorizedpeopletooperateorbearoundthismachine.

• Donot reach into shredderor feedhopperopeningswhentheengineisrunning.BesuretheShredderhopperhingedgateandchipperhopperrubberflapsareingoodconditionandfunctionasrequired.

• Keep the working area clean and free ofdebristopreventtripping.Operateonlyonlevelground.

• Donotpointdischargeatpeople,animalsorbuildings.Rotorcanexpelwoodchipsfastenoughtocauseinjury.

• DonotmoveortransportChipper-Shredderwhentherotoristurning.

• Do not exceed a safe travel speed whentransporting.Crosssafetychainunderhitchontrailermodelwhenattachingtotruck.

The operator has the responsibility of being fa-miliar with all operating and safety procedures and following them.AlthoughtheTrailerChipper/Shredderiseasytouse,eachoperatorshouldreviewthissectiontofamiliarizehimselfwiththedetailedsafetyandop-eratingprocedures.Whenpreparingthismachineforuse,followthisprocedure:

4.8.1. PREPARE• Cleartheareaofbystanders,especiallysmall

children.• Eachoperatormustbetrainedandfamiliarwith

thesetupandoperationoftheChipper/Shred-deranditscomponents.

• Reviewthemachinecomponents(seeSection4.2)

• ReviewandfollowthePre-OperationChecklist(seeSection4.4).

• Reviewoperationandfunctionofthecontrols(seesection4.5)

• Surveytheworksite,movetoaclear,levelworkareaandpositionattheworksite.DonotstarttheWoodProcessoruntilitisinposition.

• Setupthemachine(seesection4.7).• EachpersonmustwearappropriatePersonal

Protective Equipment (PPE) whenever op-eratingtheWoodProcessororworkinginthevicinity.Thisequipmentisdesignedtopreventinjury to anypersonnel in thearea. This listincludesbutisnotlimitedto:• Safetyshoeswithslipresistantsoles.• Safetygogglesorfaceshield.• Hearingprotection.• Heavyorleathergloves

27

4.8.2. STARTING PROCEDUREa. TheChipper/Shreddershouldbesetupand

readytorun.(see4.7)b. Setparkbrakeifconnectedtotowvehicle.c. Lowerthesupportlegstandandsecurewith

thesnapperpin.d. Close the choke if the engine is cold. (not

availableforfuelinjectedSubaru)e. Movethethrottletoits1/4throttleposition(if

the throttle issetanyhigher thecentrifugalclutch could potentially engage and stall acoldengine.)

f. Open the fuel supply valve (BXMT3209, BXMT3213, BXMT3214su).

g. ElectricStart (ExceptBXMT3209):Use theignitionkeyandturnittothe"start"indicator,toturnovertheengine.Releasethekeywhentheenginehasstartedandthekeywillreturntothecentrerunposition.Manual Start (BXMT3209):Turn theon/offswitchto"on".Graspthe"T"baronthepullcordfirmly,andpulltheropesharplytostarttheengine.

h. Runtheengineforafewminutestoallowittowarm.

Fig. 7 STARTING/STOPPING

i. Graduallyopenthechoke.j. Turnthedischargeheadtoitsdesiredposi-

tion.k. Slowlyincreasetheenginespeed

toengagethecentrifugalclutch.l. Increasethrottlesetting tomaximumspeed

foroperation.m.Ensure that the rotor is up to speed, start

feedingmaterialintohopper.

4.8.3 STOPPING:a.Stopfeedingmaterialintothehopper.b.SlowengineRPM.c.Stopengineusingignitionswitch.

4.8.4 EMERGENCY STOPPINGIfanemergencyoccurs:

shut off the engine. Correctemergencysituationbefore restarting

engineandresumingwork.

Turn discharge head to desired

positionFeeder Hopper

secured in work-ing position

Support leg se-cured in position

Chipper / Shredder located on clear level work area

28

TheBXMTChipper/Shredderisastrong,ruggedmachinethatisbuilttoastraight-forwarddesignwhichprovidesconsistentchippingandshredding.Seechartforcapacity:

4.8.5 CHIPPING OPERATION

Fig. 8 OPERATING

Alwayswearpersonalprotectiveequipment(PPE)wheneveroperatingthemachine.Thisincludesbutisnotlimitedtoprotectiveshoeswithslipresistantsoles,protectivegogglesorfaceshield,heavygloves,hearingprotectionandprotectiveclothing.Donotplacemetal,bottles,cans,rocks,glassorothersolidmaterialintothewoodchipper.Ifsomethinglikethisgetsintothemachine,stopthemachineimmediatelyforadetailedinspec-tion.Stopengine,removeignitionkeyandplaceinyourpocketandwaitforallmovingpartstostopbeforeinspectingorunplugging.Inspectmachinefordamagedorloosenedpartsbeforeresumingwork.

Feeder Hopper Safety Curtain

Model Chipper ShredderBXMT3209 3" (76mm) 1" (26mm)BXMT3213 3" (76mm) 1" (26mm)BXMT3214su 3" (76mm) 1" (26mm)BXMT4224 4" (101mm) 2" (51mm)BXMT4228su 4" (101mm) 2" (51mm)BXMT4238 4" (101mm) 2" (51mm)

Caution and care should be exercised when feeding material into the feeder. Do not reach into the hopper past the curtain barrier.

a. Beforebeginningtofeed,ensurethemotorwarmedupandtherotorisuptospeed.

b. Slowlyslidethewoodenmaterialintothefeedhopperandmoveitintotherotor.

c. Donotforcethematerialintotherotor,asthematerialengagestherotor,therotorwilldrawthematerialin.Usecontinuouslitepressuretoguideinthematerial.

d. Beawareofhowmuchmaterialyoufeedin,slowdownorstopiftheenginebeginstoslowdown.

e. Donotreachintothefeedhopperfurtherthanthecurtaintobesurenottocontactthebladesontherotor.

f. Useastickorbranchtopushanypieceofmaterialintotherotorthatdoesnotmoveonitsown.Ifthejampersiststhenstoptheen-gineandwaitfortherotortostopandthenclearthejam.Do not take a chance with getting your hand caught in the rotor.

g. Ensureyourwoodchippileiscontainedanddoesn'taffecttheimmediateworkarea.

29

4.8.6 SHREDDING OPERATION

Alwayswearpersonalprotectiveequipment(PPE)wheneveroperatingthemachine.Thisincludesbutisnotlimitedtoprotectiveshoeswithslipresistantsoles,protectivegogglesorfaceshield,heavygloves,hearingprotectionandprotectiveclothing.Donotplacemetal,bottles,cans,rocks,glassorothersolidmaterialintothewoodchipper.Ifsomethinglikethisgetsintothemachine,stopthemachineimmediatelyforadetailedinspec-tion.Stopengine,removeignitionkeyandplaceinyourpocketandwaitforallmovingpartstostopbeforeinspectingorunplugging.Inspectmachinefordamagedorloosenedpartsbeforeresumingwork.

When the rotor is up to speed:

• Place the leafy/wooden material into theshredderfeedhopperuntilthehopperisfull.

• Usetheshredderfeedcontrolhandleonthesideof thehopper toopenthe feedgate.You can control howmuch and how fastthematerial isdeliveredintotheshredderbyvaryingthegateopening.

• Place the small pieces of wood materialintothehopperandthenmanuallyopenthegate.Releasethegatewhenthematerialenterstheshredder.

• Placethelarge,bushy,bulkymaterialintothehopperandintake.Mostofthetimetheshredderrotorwillpullitin.

• If theshredderbeginstoslowdown,stopandlettheshreddergetbackuptospeed,thenrestartfeeding.

• Donotreachintotheshredderfeedhopperfurtherthanthegatetoavoidcontactwiththeknivesontherotor.

• Useastickorbranchtopushanypieceofmaterialintotheknivesthatdoesnotmoveonitsownandstopsinthechipperhousing.

• Releasethehandleandthegatewillclose.Ensurethegateisclosedbetweenfeedstokeepflyingmaterialcontainedintheshred-derhousing.Do not prop open the gate.

Do not reach beyond the gate into the shredder housing

under any circumstance.

Serious injury may occur.To safely remove a jam, stop

the engine first.

Fig. 9 SHREDDER OPERATION

Shredder Hopper

Shredder Feed Control Lever

30

Fig. 10 SEVERE PLUG

4.8.6 UNPLUGGING: Althoughthemachineisdesignedtohandle

awidevarietyofmaterialwithoutanyprob-lem,occasionallyitplugs.Whenthemachineplugs,followthisproceduretounplug:a. Cleartheareaofbystanders,especially

smallchildren.b. Stoptheengine,removetheignitionkey

andplaceitinyourpocketandwaitforallmovingpartstostopbeforeunplugging.

c. Pullanymaterialoutofthechipperhop-perandshredderhopper.Besureallthematerialisoutandnothingisjammedorwedgedbetweentheinputopeningandtherotor.

d. Pullanymaterialoutofthedischargehood.Useasticktopokelooseanymate-rialjammedintothedischargehood.Donotallowanythingtoremaininthisarea.

e. Checkthateveryoneisclearofmachinebeforerestartingengine.

f. Starttheengineandresumeworking.

WARNINGMachine is shown with guard removed or rotor cover opened for illustrative purposes only. Do not operate machine with guard removed or cover opened.

4.8.7 SEVERE PLUG:a. Cleartheareaofbystanders,especially

smallchildren.b. Stoptheengine,removetheignitionkey

andplaceitinyourpocketorremovesparkplugwire,andwaitforallmovingpartstostopbeforeunplugging.

c. Loosentheupperrotorhousinganchornutsandopentherotorhousing

d. Removejammedmaterialfrominsidethechipperrotorandshreddercompartment.

e. Cleanoutthedischargearearotorpad-dles.

f. Besuretoturntherotorbyhandtobesurethereisnothingjammedbetweentherotorandstationaryblades.

g. Closeandsecuretherotorhousing.Tight-enfastenerstotheirspecifiedtorque.

h. Checkthateveryoneisclearofmachinebeforerestartingengine.

i. Starttheengineandresumeworking.

Open upper rotary housing

Remove jammed material



31

Fig. 11 FUEL TANK

4.8.8 REFUELLING: BXMT3209, 3213, 3214su modelshavean

enginemountedfueltank. BXMT4224, 4228su and 4238 modelshave

thefueltanklocatedinthefrontframeandisaccessedbyliftingtherubberflapoverthecap.Donotoverfill.Usecautiontopreventspilling.Donotsmokewhilerefuelling.

Fig. 12 CURTAIN

BXMT3209, 3213 & 3214su

4.8.10 OPERATING HINTS:a. Keeptheworkingareacleanandfreeof

debristopreventslippingortripping.Operateonlyonlevelground.

b. Donotplacehandsoranybodypartsintothefeedhopperduringoperation.Useastickorbranchtopushmaterialintotherotorwhenitgoespastthecurtaininthefeedhopper.

c. Donotpointdischargeatpeople,animalsorbuildings.Rotorcanexpelwoodchipsfastenoughtocauseinjury.

d. Usecarewhenfeedingmaterialintothechip-per.Donotsendmetal,bottles,cans,rocks,glassorotherforeignmaterialintothewoodchipper.Ifforeignmaterialenterschipper,stopmachine,turnengineoffandplaceigni-tionkeyinyourpocketandwaitforallmovingpartstostopbeforeremovingmaterialand/orunplugging.Inspectmachinefordamagedorloosepartsbeforeresumingwork.

BXMT4224, BXMT-4228su, BXMT4238

Feeder Hopper Safety Curtain

4.8.9 SAFETY CURTAINS: Eachfeedhopperisdesignedwithaninternal

rubber/beltingcurtaintopreventchipsanddebrisfromcomingoutofthehopperwhenworking.Checktheconditionofthecurtaineachdaypriortostarting.Replacethecurtainiftorn,damagedormissingtominimizethechanceofmaterialcomingoutofthefeedhop-per.

32

TRANSPORT SAFETY• Donotexceedasafetravelspeed.• Alwaysfollowandobeyapplicablehighway

rulesandregulations.• Besurealllightsandmarkersrequiredby

thetrafficregulationsareinplace,cleanandworking.

• Inspectrimsfordentsordamage,checkwheellugsandtightenifrequired.

• Alwaysattachthesafetychainsbetweenthemachineandthepick-up.Crossthe

chainsunderthehitchwhenconnecting.• Alwaysuseamechanicalretainerthrough

theballhitchmechanismwhenattachingtotowvehicle.

• Donotdrinkanddrive.• Planyourroutetoavoidroughterrain.

Slowdownwhenencounteringroughcon-ditionsorcornering.

• Raiseandsecurefeedhopperbeforemov-ingortransporting.

Whentransportingthemachine,reviewandfollowtheseinstructions:

1. Cleartheareaofbystanders,especiallysmallchildren.

2. Checkthatallthelightsandreflectorsre-quiredbythehighwayauthoritiesareinplace,cleanandworking.

3. Insurethatthemachineissecurelyattachedtothepick-upwithamechanicalretainerthroughtheballhitchmechanism.Alwaysusesafetychainscrossedbetweenthetruckandmachine.

5 TRANSPORTING

4. Donotallowriders.5. Neverexceedasafetravelspeed.Slow

downwhenencounteringroughroadcondi-tionsandcornering.

6. Donotdrinkanddrive.7. Raiseandswivelthejackandsecureitwith

thesnapperpinbeforetransporting.8. Turnthedischargehoodandpositionoverthe

machinetoreducethewidthofthemachine.9. Ensureupperrotorhousingissecurelybolted.

Upper housing securely bolted

Raise & swivel jack for transport

Chute turned

Check lightsFig. 13 TRANSPORT CONFIGURATION

33

OPERATING SAFETY• Store theunit inanareaaway fromhuman

activity.

• Donotpermitchildren toplayonoraroundthestoredmachine.

• Storetheunitinadry,levelarea.Supporttheframewithplanksifrequired.

6 STORAGE

Aftertheseason'suseorwhenthemachinewillnotbeusedforaperiodoftime,completelyinspectallmajorsystemsoftheTrailerWoodChipper.Replaceorrepairanywornordamagedcomponentstopreventanyunnecessarydowntimeatthebeginningofthenextseason.

Followthisprocedurebeforestoring:

1. Removeallmaterialfromthemachine.2. Thoroughlywashthemachinewithapressure

washerorwaterhosetoremovealldirt,mudordebris.

3. Inspectallrotatingpartsforentangledmate-rial.Removeallentangledmaterial.

4. Checktheconditionofthebeltsandpulleys.Replaceoradjustasrequired.

5. Runthemachineafewminutestodrythemoisturefrominsidethemachine.

6. Turnfuelvalveoff.7. Turnthedischargehoodandpositionoverthe

machine,tomakeitmorecompact.8. Touchupallpaintnicksandscratchesto

preventrusting.9. Removeignitionkeyandstoreinasecure

place.10.Removethebatteryandstoreitinacool,dry

areaonwoodenblocksorawoodenpallet.Chargeitmonthlytomaintainanadequatecharge.

11. Itisbesttostorethemachineinside.Ifthatisnotpossible,coverwithawaterprooftarpaulinandtiedownsecurely.

12.Storeinanareaawayfromhumanactivity.13.Donotallowchildrentoplayaroundthe

storedunit.

6.1 PLACING IN STORAGE

Whenremovingthismachinefromstorage,followthisprocedure:

1. Removethetarpaulinifcovered.

2. Installandconnectthebattery.

3. Bringtheignitionkey.

4. Reviewandfollowthepre-operationchecklist.

6.2 REMOVING FROM STORAGE

IMPORTANT

Ifthemachinehasbeenstoredformorethan6months,warmtheenginebyrunningitfor2-3minutesanddraintheoil.Changetheoilwhiletheoiliswarmtoremoveanycondensation.RefertoMaintenancesection.

Fig. 14 STORED

34

MAINTENANCE SAFETY

• Good maintenance is your responsibility.Poormaintenanceisaninvitationtotrouble.

• Followgoodshoppractices.

- Keepserviceareacleananddry. - Besureelectricaloutletsandtoolsare properlygrounded. - Useadequatelightforthejobathand.

• Makesurethereisplentyofventilation.Nev-eroperatetheengineofthetowingvehicleinaclosedbuilding. Theexhaust fumesmaycauseasphyxiation.

• Beforeworkingonthismachine,shutofftheengine,setthebrake,andturnfuelvalveoff.

• Neverworkunderequipmentunlessitisblockedsecurely.

• Alwaysusepersonalprotectiondevicessuchaseye,handandhearingprotectors,whenperforminganyserviceormain-tenancework.Useheavygloveswhenhandlingsharpcomponents.

• Wherereplacementpartsarenecessaryforperiodicmaintenanceandservicing,genuinefactoryreplacementpartsmustbeusedtorestoreyourequipmenttooriginalspecifications.Themanufacturerwillnotberesponsibleforinjuriesordamagescausedbyuseofunapprovedpartsand/oracces-sories.

• Afireextinguisherandfirstaidkitshouldbekeptreadilyaccessiblewhileperformingmaintenanceonthisequipment.

• Periodicallytightenallbolts,nutsandscrewsandcheckthatallelectricalandfuelconnectionsareproperlysecuredtoensureunitisinasafecondition.

• Whencompletingamaintenanceor servicefunction,makesureallsafetyshieldsandde-vicesareinstalledbeforeplacingunitinserv-ice.

7 SERVICE AND MAINTENANCE7.1 SERVICE

7.1.1 FLUIDS AND LUBRICANTS

1. Grease: UseanSAEmultipurposehightemperature

greasewithextremepressure(EP)perform-ance.AlsoacceptableisanSAEmultipur-poselithiumbasegrease.

2. Engine Oil: Refertotheenginemanufacturer'smanualfor

maintenanceandserviceinformation3. Engine Gasoline: Useastandardautomotivesuperunleaded

gasolineforalloperatingconditions.

FuelTankCapacity:HondaGX270 6.5L(1,5galUS)HondaGX390 6.5L(1,5galUS)SubaruEX40 7L(1.85galUS)HondaGX690 25L(4galUS)SubaruEH72FI 25L(4galUS)KohlerCH980 25L(4galUS) 4. Storing Lubricants: Yourmachinecanoperateattopefficiency

onlyifcleanlubricantsareused.Usecleancontainerstohandlealllubricants.Storetheminanareaprotectedfromdust,moistureandothercontaminants.

7.1.2 GREASING

Refertosection7.1.1forrecommendedgrease.

UsetheMaintenanceChecklistprovidedtokeeparecordofallscheduledmaintenance.

1. Useahand-heldgreasegunforallgreasing.

2. Wipegreasefittingwithacleanclothbeforegreasing,toavoidinjectingdirtandgrit.

3. Replaceandrepairbrokenfittingsimmedi-ately.

4. Iffittingswillnottakegrease,removeandcleanthoroughly.Alsocleanlubricantpas-sageway.Replacefittingsifnecessary.

35

Every100hrsorannually.washandcleanwoodchipper,removeentangledmaterial,woodchips,smalldebris

Onaregularbasischeckallnuts,boltsandscrewsandensuretheyareall

properlysecured

GreasePivotPoint&Hinges:inspectdaily,greaseevery40hours

orweekly

TirePressure:checkevery100hrsor

annually.

AirCleaner:checkdailyconsultyourenginemanualforspecificserviceinstructions

EngineOil:checkandtopupdailyconsultyouren-ginemanualforspecificserviceinstructions

Fuel:checkdailyorevery8hrs,Drainfuelifnotbeing

usedforlongperi-odsoftime.

Beltdrive:Checkten-siondaily,adjustevery

100hrs

Rotorbearings:greasewithoneshotofgrease:frontandrear,every100

hoursorannually

Ledgerblade:checkdaily,

testsharpnessevery50hrs

TwigBreaker:checkevery

8hrs.

Rotorblades:checkdaily,testsharpness

every50hrs

7.1.3 SERVICE ILLUSTRATIONSeeServiceRecordChart

Thisillustrationshowsthegenerallocationofservicepointsforallmodelsinthismanual.Refer to your engine instruction manual for specific maintenance instructions / requirements

Fig. 15 SERVICE

Shredderblades:checkdaily,test

sharpnessevery50hrs

36

Check Check Check Check Check Clean Sharpen Grease Adjust Clean Check

100 Hours or Annually8 Hours or Daily50 Hours or

Annually

Twig

Bre

aker

, Cho

p

Bloc

k, B

lade

s, Kn

ives

Secu

re fa

sten

ers

Engi

ne O

il Lev

el

Fuel

Leve

lBe

lt Dr

ive /P

ulle

y Al

ignm

ent

Air C

lean

erCh

ippe

r Bla

des,

Shre

dder

Kni

ves

Roto

r Bea

rings

Belt

Drive

Clea

n M

achi

ne

Tire

Pre

ssur

e..

7.1.4 SERVICE RECORD

SeeLubricationandMaintenancesectionsfordetailsofservice.Copythispagetocontinuerecord.

37

7.2 MAINTENANCE

Byfollowingacarefulserviceandmaintenancepro-gramforyourmachine,youwillenjoymanyyearsof trouble-free operation. Review your engines instruction manual for specific instructions / requirements

7.2.1 CLEANING AIR CLEANER

1. Placeallcontrols inneutral,stopanddisableenginebeforebeginningmaintenance.

2. Review your engines instruction manual for specific instructions / requirements

7.2.2 CHANGE ENGINE OIL

1. Placeallcontrols inneutral,stopanddisableenginebeforebeginningmaintenance.

2. Review your engines instruction manual for specific instructions / requirements

7.2.3 DRIVE BELT REPLACEMENT:AlthoughmodelBXMT4224isillustrated,theprocedurescanbeappliedtoallmodelsinthismanual.

1. Ensuretheengineisoff(ignitionswitchisoffandthefuelvalveisclosed).

2. Remove the 4 bolts that secure the beltguard,andremovetheguard.

3. Loosen(donotremove)the4xboltsthathold theenginemount to themain frame(located2oneachsideofengine)

4. Turnthebelttensioningboltcounterclock-wise,untilbeltislooseenoughtoremove,thenremovethebelt.

5. Replacewiththenewbelt6. Turnthebelt tensioningboltclockwise, to

pull theenginemountoutwardstotightenthebelt

7. Check the tensionbypushingon thebeltwithyourforefingerandmeasureitsdefec-tion.Drivebeltshoulddeflectnomorethan1/2to5/8"(13mmto16mm).

8. Whentensioniscorrect,checkpulleyalign-mentthentightenupallfourenginemountbolts,andreplacethebeltshieldandbolts.

9. Rechecktensionafter10hrsofuse.

Engine Mount Bolts (4)

Motor Mount

Fig. 16 BOTTOM VIEW OF MOTOR MOUNT

Belt Tension Bolt: 1. Totightenturnclockwise2. Toloosenturncounter-clockwise.

38

7.2.4 BELT TENSION AlthoughmodelBXMT4224isillustrated,theprocedurescanbeappliedtoallmodelsinthismanual.

Themachineisdesignedwithacentrifugalclutchontheengineshaftwhenengagedisusedtodrivetherotorplatesheave.

Whenthebeltisindisrepairorloose,theabilitytoefficientlydriverotormaybeaffected. Thereforeitisimportanttoperiodicallychecktheconditionaswellasthetensionofthebelt. Frayed,crackedorworndrivebeltsshouldbereplaced.Drivebeltshoulddeflectnomorethan1/2to

5/8"(13mmto16mm).Foraccuratemeasurementuseadrivebelttensiongauge.Contactyourdealer

Fig. 17 BELT TENSION

Drive belt should deflect no more than

1/2 to 5/8".

formoreinformationonbelttension.

Drive Belt Tension Check and Adjustment:1. Ensure theengine isoff (ignitionswitch isoff

andthefuelvalveisclosed).2. Removethe4boltsthatholdthebeltguardto

themachine,removethebeltguard.3. Checkthetensionbypushingonthebeltwith

yourforefingerandmeasureitsdefection.Drivebeltshoulddeflectnomorethan1/2to5/8"(13mmto16mm).

4. If thebeltrequiresadjustment, loosen(donotremove)the4xboltsthatholdtheenginemountto themainframe,(located2oneachsideofengine)

5. Turnthebelttensioningboltclockwise,topulltheenginemountoutwardstotightenthebeltorturntheboltclockwise,toloosenthebelt.

6. Snug1boltoneachsideoftheenginemount.7. Checkthetensionbypushingonthebeltwith

your fore finger and measure its defection.Drivebeltshoulddeflectnomorethan1/2to5/8"(13mmto16mm).

8. If the tension is incorrect, loosen the enginemountboltsandadjustthebelttensionboltasrequired.

9. When tension is correct, tighten up all fourenginemountboltsandreplacethebeltshieldandbolts.

Belt Tension Bolt: 1. Totightenturnclockwise2. Toloosenturncounter-clockwise.

Centrifugal Clutch

Belt Drive

Rotor Sheave

39

7.2.5 SHEAVE ALIGNMENTAlthoughmodelBXMT4224isillustrated,theprocedurescanbeappliedtoallmodelsinthismanual.Asetofvbeltstransmitsrotationalpowertotherotor.Theymustbekeptproperlytensionedandthesheavesalignedtoobtaintheexpectedperformanceandlife.Formaximumaccuracy,haveyoursheavesalignedwithalaseralignmenttool.Contactyourdealerfor

Fig. 18 BELT DRIVE SYSTEM

informationonlaseralignment.Alignmentmaybecarriedoutusingastraightedge,tocheckthealignment,followthisprocedure:

1. Cleartheareaofbystanders,especiallysmallchildren.

2. Turnmachineoff,stopengine,removeignitionkeyandplaceinpocketandwaitforallmov-ingpartstostop.

3. Removethebeltguard.4. Haveastraightedgeatleast50"(127cm)in

length.5. Placethestraightedgealongthefaceonthe

backoftheclutch,andplacetheoppositeendalongthebackfaceoftherotorsheave.

6. Checktoseeifthereisagapbetweenthestraightedgeandtheclutchorthesheave,measurethegap(A).

7. Ifthereismorethan1/32"(.8mm)offsetthenadjustmentisrequired.

8. To adjust alignment:a. Loosenthesetscrewonthebushingat-

tachedtorotorsheave.b. Removethe3hexboltsonthebushing,

andthreadthemintothetappedholesonthebushing.

c. Tightenthehexboltsprogressivelywith1/4turnsuntilbushingisfreefromthesheavetaper.

d. Movethesheavetotherequiredpositiontoalignthebelt.

e. Iftheoffsetis1/32(.8mm)orlessthennomoreadjustmentisnecessary.

Centrifugal Clutch

Top view of belt drive system

A

Rotor SheaveStraight

Edge

Rotor Sheave

Centrifugal Clutch

Belt Drive

Straight Edge

Note:movementofthesheavemayoccurwhen

tighteningthebushing,someallowanceformovement

mayberequired.f. Aligndrilledholeswithtappedholesonthe

sheave,replaceandhandtightenthe3hexbolts.

g. Tightenthesetscrewandrecheckalign-ment.

h. Carefullytightenhexboltsprogressively(1/4turns)anduniformlyuntilfirmlyseated.

i. Recheckbelttensionandassemblebeltguards.

Set Screw

Bushing

A

40

7.2.6 BLADE AND BREAKER MAINTENANCE: Therotorand ledgerbladesneedtobesharpfor theChipper /Shredder toperformasexpected.

Periodicinspectionisrecommended.Keepthebladessharptoreducetheamountofpowerrequiredduringoperation.Watchthesharpnessofthebladeswhenprocessingmaterialwithalotofsand,soilordirtmixedwithit.Reverseorsharpenthebladesifthecuttingedgebecomesdull.

Rotor Blades:

Therotorisequippedwith2bladesspacedevenlytokeeptherotorinbalance.Ifoneneedstobechanged,theoneoppositeshouldalsobechanged.

Itisrecommendedthattherotorbladesberemovedfromtherotorwhensharpening.Alwayssharpenthebladesata45°angletoprovidethebestcuttingeffectasitmeetsthestationaryblade.Besuretotightentheblademountingboltstotheirspecifiedtorquewhenre-installingthebladestotherotor.

1. Ensure the engine is off (ignitionswitch isoffand the fuelvalve isclosed).

2. Removetheboltthatsecurestheupperrotorhousing,andcarefullyopentherotorhousing.

3. Manuallyrotatechipperrotorplatesothatthebladeisfullyexposed

4. Remove the bolts that hold therotor blade to the rotor, removetheblade.

5. Rotate the blade and reinstall orreplacewithneworre-sharpenedblade.

6. Ensure the blade is properly ori-ented,with the leadingedgeout.Thebladeisdesignedtofitintotherotoronewayonly.Seediagramforproperinstallation.

7. Tightendownboltsasspecifiedinthetorquechart

8. Repeatstepsforsecondblade.

Rotor Blade

Rotor Blade Bolts

Machineisshownwithguardremovedfor illustrative purposes only. Do notoperatemachinewithguardremoved.

WARNING

Fig. 19 ROTOR BLADE

Proper orientation of Rotor Blade

Leading Edge

41

Twig Breaker:

TheTwigBreakerisabreakertablocatedonsideofthelowerrotorhousing.Thedischargepaddlepassesaroundthetwigbreakerandhelpstobreakthematerialintosmallerpiecesandturnitintomulch.Inspectthetwigbreakerfordam-agesuchasgouges,abent,ormissingtooth.Adamagedtwigbreakershouldbereplaced.Ifthetoothisshowingwear,removeandreplacethetwigbreaker.

1. Ensuretheengineisoff(ignitionswitch

isoffandthefuelvalveisclosed).2. Removethe2boltsandnutsthathold

thetwigbreakertothehousing,removethetwigbreaker.Thefuelbayhousingislocatedjustbehindthetwigbreaker,usecautionwhenremoving.

3. Reverse the steps to install the newtwigbreaker.

Ledger Blades:

Eachmachineisequippedwithaledger(stationary)bladethatactsasashearforthemovingrotorblades.

Theledgerbladeisdesignedwith4usablecorners.Whenthecornerfacingtherotorbladeroundsover,removethebladeandre-installwithadifferentcornerfacingtherotorblade.Itisrecommendedthattheclearancebetweentherotorandstationarybladesbesetandmaintainedat1/32to1/16"(.76-1.52mm)toobtainthebestperformance.

1. Ensuretheengineisoff(ignitionswitchisoffandthefuelvalveisclosed).

2. Removethe4boltsthatholdtheledgerbladeto the ledgermount, removetheblade.

3. Rotatethebladeandreplaceorreplacewithneworre-sharpenedblade.

4. Handtightentheboltsandsettheclear-ance between the ledger and rotorbladesat1/32-1/16"(.76-1.52mm).Forfastandeasysetting,useourchipperclearancesettinggauge,availablefromyourdealer(seeaccessories)

5. Tighten downbolts as specified in thetorquechart

Ledger Blade

Fig. 20 LEDGER BLADE

Ledger Blade Bolts

Twig Breaker

Twig Breaker Bolts

Lower Rotor Housing

Fig. 21 TWIG BREAKER

Twig Breaker Nuts

WARNINGMachine is shown with guard removed or rotor cover opened for illustrative purposes only. Do not operate machine with guard removed or cover opened.

Fuel Bay Housing

42

Shredder Knives:

Theshredderrotorisdesignedwith3setsofswingingknives(30knivesontheBXMT4224, 4228su, 4238) 27knivesonthe BXMT3209, 3213, 3214su).Eachknifehasabevellededgethatcuts,chopsandmulchesthematerialasitmovesaroundtherotorcompartment.Inadditionthechopblockhelpstobreakthematerialintosmallerpiecesandturnitintomulch.

Thesizedopeninginthedivideratthetopoftherotorkeepsthematerialinsidetherotorhousing,untilitbecomesafineenoughtomovethroughtheopeningtotherotorpaddlesandexpelledoutthedischargechute.

Toremovetheknivesfollowthisprocedure:1. Ensuretheengineisoff(ignitionswitchisoff

andthefuelvalveisclosed).2. Removethe2boltsthatholdtheupperrotor

housing,andcarefullyopentherotorhousing.3. Manuallyrotatechipperrotorplatesothatone

setofshredderknivesisfullyexposed4. Loosentheshredderboltthatholdsthesetof

shredderknivesandspacerstotheshredderplate,

5. Slowly remove the bolt while catching theknivesandspacersastheybecomefree.

6. Reversetheknifeandreplace,orreplacewithneworre-sharpenedknives.

7. Ensure that the knives and spacers are installed in the correct sequence, improper installation will decrease performance of the shredder. Refer to diagram for help.

8. Tightendownboltsasspecifiedinthetorquechart,ensureknivesrotatefreely.

9. Repeatstepsforsecondand thirdsetsofshred-derknives.

Shredder Knives and Spacers

Shredder Bolt

BXMT4224, 4228su, 4238 knife / spacer sequence

Fig. 22 SHREDDER KNIVES

Fig. 23 SHREDDER KNIFE SEQUENCE

Nut & Bushing

BXMT3209, 3213, 3214su knife / spacer sequence

43

ChopBlock:

TheChopBlockisanassemblyofbreakertabsboltedinatthebottomoftheupperrotorhousing.Theshredderknivespassthroughthechopblock,andhelpstobreakthematerialintosmallerpiecesandturnitintomulch.Inspectthechopblockfordamagesuchasgouges,bent,ormissingteeth.Adam-agedchopblockshouldbereplaced.Ifitteethareshowingwear,removeandrotatethechopblock.

1. Ensuretheengineisoff(ignitionswitchisoff

andthefuelvalveisclosed).2. Remove the bolt that hold the upper rotor

housing,andcarefullyopentherotorhousing.3. Removethe6boltsthatholdthechopblockto

thehousing,removethechopblock.4. Rotateandinstall,orinstallanewchopblock.5. Replacethechopblockbolts.6. Closeandsecuretheupperrotorhousing.

Chop Block Bolts

Chop Block

Machineisshownwithguardremovedfor illustrative purposes only. Do notoperatemachinewithguardremoved.

Fig. 24 CHOP BLOCK

WARNING

44

Obstructed discharge.Clear debris from discharge chute.

Ensure machine is off

Rotor plugged.Inspect and clear chipper hopper lower rotor housing and rotor.


Loose belt.Follow tension adjustment procedure and tighten belt.


Broken belt.Follow belt replacement procedure and replace belt.


Low engine speed.Check that choke is off, and throttle is set to maximum.

Blades and/or knives are dull.

Rotate, sharpen or replace blade and/or knives.


Rotor blade angle wrong, improper angle.

Re-sharpen knives to specified angle and check that blade is installed properly.




Broken or missing blade or knife.

Replace broken/missing blade or knife.

Ensure machine is off.

Rotor may be bentCheck rotor to see if it wobbles. Replace rotor

Ensure machine is off, call technician for repair

ChopBlock or Twig Breaker may be damaged

Inspect ChopBlock and Twig Breaker, replace if damaged.





Knives in shredder improperly re-installed

Check installation of knives and adjust as required, per maintenance instructions.


Obstructed discharge.Clear debris from discharge chute


Engaging clutch too quickly

Engage clutch slowly, ensure hoppers and rotor housing are empty.

Feeding in too much material

Feed smaller amounts into shredder hopper.

Feeding material too quickly

Feed larger material slowly into chipper hopper.



Green material will not discharge.

Allow material to dry or alternate dry/wet material.

Chipper blade clearance too large.

Set clearance to 1/32 to 1/16 " (.76 - 1.52 mm). Use chipper clearance tool (see accessories)


Dull blades and/or knives.

Rotate, sharpen or replace blade and/or knives


Engine related issues.

Slow feeding.

PROBLEM CAUSE SOLUTION CAUTION

Rotor does not turn

Unusual vibration while running.

Mulch too Course

Machine requires excessive power or stalls.

Refer to your engine instruction manual for specific trouble shooting instructions / requirements.

8 TROUBLE SHOOTING

TheWallensteinTrailerWoodChipper/Shredderisdesignedwithbladesonarotortocut,shearandshredwoodenmaterial.Itisasimpleandreliablesystemthatrequiresminimalmaintenance.Inthefollowingsection,wehavelistedmanyoftheproblems,causesandsolutionstotheproblemsthatyoumayencounter.Ifyouencounteraproblemthatisdifficulttosolve,evenafterhavingreadthroughthistroubleshootingsection,pleasecallyourlocaldistributorordealer.Beforeyoucall,pleasehavethisOperator'sManualfromyourunitandserialnumberready.

45



















































Slow feeding.


Rotor does not turn


Mulch too Course





















































Slow feeding.


Rotor does not turn


Mulch too Course



Trouble Shooting, Continued

9 ACCESSORIESCallyourdealerforpricingandavailabilityForreplacementparts,gotowww.embmfg.com andclickon"PartsandManuals"todownloadthelatestpartsmanualforyoumodelsplitter,thencallyourdealertoorder.

ForBXMT Series Chipper / ShreddersAneasyandaccuratewayofsettingthecriticalclearancesbetweentheledgerbladeandtherotorchipperblade.

#1012L269 LEDGER CLEARANCE SETTING GAUGE

#1012L269

46

10 SPECIFICATIONS10.1 MECHANICAL

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

BXMT 3209 3213 3214su 4224 4228su 4238

Drive System

Engine 9HPHondaGX270 13HPHondaGX390

14HPSubaruEX40

24HPHondaGX690

28HPSubaruEH72FI

38HPKohlerCH980

Electric Start No

Chipper Capacity

Chipper Housing Opening

Chipper Hopper Opening

Number of Chipper Blades

Chipper Knife TypeShredder CapacityShredder Hopper Opening

Shredder Housing OpeningNumber of Shredder Knives

Shredder Knife TypeDischarge Hood Rotation

Rotor Weight

Discharge Hood Height

56"142.2cm

Input RPM

Rotor RPM

Weight Total 400lbs181kg

Tire Size 4.10x6

DimensionsL x W x H

44"x58"x56"111.8cm×147.3cm

x142.2cm

Accessories Built-InToolBox Built-inToolBox Built-inToolBox

Yes

520lbs236kg

1080lbs490kg

4.80x8 6.50x8

44"x60"x58"111.8cm×152.4cm×147.3cm

64"x84"x64"162.6cm×213.4cm×162.6cm

70lbs31.8cm

170lbs77.1kg

58"147.3cm

64"162.6cm

3600

1600 1200

10"X10"25.4cmx25.4cm

10.5"X10.5"26.7cmx26.7cm

27 30

Hardened/reversible

360degrees

2

Hardened/Reversible

1"2.5cm

2"5.1cm

30"x28"76.2cmx71.1cm

40"x33"101.6cmx83.8cm

BeltDrive,CentrifugalClutch

3"7.6cm

4"10.1cm

6"x3"15.2cmx7.6cm

10"x3"25.4cmx7.6cm

12.5"x10"31.8cmx29.2cm

17.5"x18"44.5cmx45.7cm

2Offset

47

10.2 BOLT TORQUE

CHECKING BOLT TORQUE

Thetablesshownbelowgivecorrecttorquevaluesforvariousboltsandcapscrews.Tightenallboltstothetorquesspecifiedinchartunlessotherwisenoted.Checktightnessofboltsperiodically,usingbolttorquechartasaguide.Replacehardwarewiththesamestrengthbolt.

Torquefiguresindicatedabovearevalidfornon-greasedornon-oiledthreadsandheadsunlessoth-erwisespecified.Therefore,donotgreaseoroilboltsorcapscrewsunlessotherwisespecifiedinthismanual.Whenusinglockingelements,increasetorquevaluesby5%.

*Torquevalueforboltsandcapscrewsareidentifiedbytheirheadmarkings.

1/4" 8 6 12 9 17 125/16" 13 10 25 19 36 273/8" 27 20 45 33 63 457/16" 41 30 72 53 100 751/2" 61 45 110 80 155 1159/16" 95 60 155 115 220 1655/8" 128 95 215 160 305 2203/4" 225 165 390 290 540 4007/8" 230 170 570 420 880 6501" 345 225 850 630 1320 970

Bolt Torque*

SAE 2 (N.m) (lb-ft)

SAE 5 (N.m) (lb-ft)

SAE 8 (N.m) (lb-ft)

Bolt Diamter

"A"

ENGLISH TORQUE SPECIFICATIONS

M3 0.5 0.4 1.8 1.3M4 3 2.2 4.5 3.3M5 6 4 9 7M6 10 7 15 11M8 25 18 35 26M10 50 37 70 52M12 90 66 125 92M14 140 103 200 148M16 225 166 310 229M20 435 321 610 450M24 750 553 1050 774M30 1495 1103 2100 1550M36 2600 1917 3675 2710

BoltDiameter

"A"

Bolt Torque*8.8

(N.m) (lb-ft)10.9

(N.m) (lb-ft)

METRIC TORQUE SPECIFICATIONS

48

INDEXAAIR CLEANER ..............................................35,37ASABE ...............................................................15BBALL HITCH ......................................................24BATTERY ...........................................................25BELT GUARD ....................................................19BELT TENSION .................................................38CCAUTION .............................................................7CH980 ................................................................22CHECKLIST .......................................................20CHOPBLOCK ....................................................43DDANGER ..............................................................7DEALER ...............................................................4EEH72FI ...............................................................22EMERGENCY ....................................................27EX40 ...................................................................21FFEED CONTROL LEVER ..................................23GGASOLINE .........................................................34GAS TANK ACCESS .........................................19GATE ..................................................................23GAUGE ....................................................... 41, 48GREASE ............................................................34GX270 ................................................................21GX390 ................................................................21GX690 ................................................................22HHONDA ....................................................... 21, 22IIGNITION ..................................................... 21, 22KKOHLER ............................................................22

LLEADING EDGE ................................................40LEDGER .............................................................19LEDGER BLADES .............................................41LOUD NOISE ..................................................... 11NNEW OPERATOR ..............................................18OOIL ......................................................................34ORIENTATION .....................................................6OSHA .................................................................15RROTOR BLADES ...............................................40ROTOR SHEAVE ...............................................19SSAFETY ...............................................................7SAFETY CURTAIN ............................................28SHEAVE .............................................................38SHEAVE ALIGNMENT .......................................39SHREDDING ......................................................29SIGNAL WORDS .................................................7SIGN-OFF ..........................................................15SPACER SEQUENCE ........................................42STATIONARY .....................................................41STORAGE ..........................................................19STORED .............................................................33SUBARU ..................................................... 21, 22TTIRE PRESSURE...............................................35TORQUE ............................................................47TWIG BREAKER ...............................................41WWARNING ............................................................7WARNING: DO ...................................................13WARNING: DO NOT ..........................................13WARRANTY .........................................................3

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