Trailer Braking 2 - hydraulics247.co.uk

16
2018 Trailer Braking

Transcript of Trailer Braking 2 - hydraulics247.co.uk

2018

Trailer Braking

Trust @100 Bar Oil port

DIS2075-C2 Ø20 75mm 211mm Ø14.5 3,142 N 3/8’’ BSP4,909 N 3/8’’ BSP7,070 N 3/8’’ BSP

Trust @100 Bar

Trust @100 Bar Oil port

3,142 N 3/8’’ BSP4,909 N 3/8’’ BSP7,070 N 3/8’’ BSP7, 070 N 3/8’’ BSP9,622 N 3/8’’ BSP

Hydraulic Cylinder OnlyPart Number Size Stroke Centers Hole

DIS2075 Ø20 75mm 211mm Ø14.5DIS2575 Ø25 75mm 211mm Ø14.5DIS3075 Ø30 75mm 230mm Ø14.5DIS30110 Ø30 110mm 243mm Ø14.5DIS3575 Ø35 75mm 230mm Ø14.5

DIS2575-C2 Ø25 75mm 211mm Ø14.5DIS3075-C2 Ø30 75mm 230mm Ø14.5

TYPE C1Hydraulic Cylinder c/w 2 Pins & 2 Return SpringsPart Number Size Stroke Centers Hole Trust @

100 Bar Oil port

DIS2075-C1 Ø20 75mm 211mm Ø14.5 3,142 N 3/8’’ BSPDIS2575-C1 Ø25 75mm 211mm Ø14.5 4,909 N 3/8’’ BSPDIS3075-C1 Ø30 75mm 230mm Ø14.5 7,070 N 3/8’’ BSPDIS30110-C1 Ø30 110mm 243mm Ø14.5 7, 070 N 3/8’’ BSPDIS3575-C1 Ø35 75mm 230mm Ø14.5 9,622 N 3/8’’ BSP

TYPE C2Hydraulic Cylinder c/w Square Beam MountingBracket & 1 Return SpringPart Number Size Stroke Centers Hole Oil port

DIS2075-C2 Ø20 75mm 211mm Ø14.5 3,142 N 3/8’’ BSP

Oil port

DIS2075-C3 Ø20 75mm 211mm Ø14.5 3,142 N 3/8’’ BSPDIS2575-C3 Ø25 75mm 211mm Ø14.5 4,909 N 3/8’’ BSPDIS3075-C3 Ø30 75mm 230mm Ø14.5 7,070 N 3/8’’ BSPDIS3575-C3 Ø35 75mm 230mm Ø14.5 9,622 N 3/8’’ BSP

TYPE C3Hydraulic Cylinder c/w Ø127 Beam MountingBracket & 2 Return SpringsPart Number Size Stroke Centers Hole

1.F.1

HydraulicBraking

Brake Cylinders

www.hydraulics247.co.uk www.hydraulics247.co.uk

Conversion Bracket Ø14 Pins Return Springs

Hydraulic Cylinder c/w Internal Return SpringPart Number Size Stroke Centers Hole Hole Trust @

100 Bar Oil port

DIS25130 Ø25 75mm 270mm Ø14.5 Ø20.5 4,909 N 3/8’’ BSP (FM)

TYPE C5Hydraulic Cylinder c/w Air Chamber ConverterBracket & 2 Return SpringsPart Number Size Stroke Centers Hole Trust @

100 Bar Oil port

DIS2075-C5 Ø20 75mm 211mm Ø14.5 3,142 N 3/8’’ BSPDIS2575-C5 Ø25 75mm 211mm Ø14.5 4,909 N 3/8’’ BSPDIS3075-C5 Ø30 75mm 230mm Ø14.5 7,070 N 3/8’’ BSPDIS3575-C5 Ø35 75mm 230mm Ø14.5 9,622 N 3/8’’ BSP

TYPE C4Hydraulic Cylinder c/w Mounting Bracket& 2 Return SpringsPart Number Size Stroke Centers Hole Trust @

100 Bar Oil port

DIS2575-C4 Ø25 75mm 211mm Ø14.5 4,909 N 3/8’’ BSPDIS3075-C4 Ø30 75mm 230mm Ø14.5 7,070 N 3/8’’ BSPDIS3575-C4 Ø35 75mm 230mm Ø14.5 9,622 N 3/8’’ BSP

AB-BB1570 PIN-14-115 SPR3.5-180

1.F.2

HydraulicBraking

Brake Cylinders

www.hydraulics247.co.uk www.hydraulics247.co.uk

Lever Pressure Diagram

Part Number Description

HLSV-01

Hydraulic Load sensing valve, Suitable for use on trailers and towed machinery with hydraulicbrakes. The valve is mounted on the chassis and connected to the axle(s) using the cable andspring connecter. The valve senses the vertical movement of the axle(s) and adjusts thepressure being supplied to the brakes to suit the vehicle gross weight. This valve preventsunnecessary wheel locking and increases the lifetime of tyres.

Inlet Port fromTractor.

Outlet portto brakecylinders.

Wire rope clampfor trailer heightadjustment.

Spring Linkage can be mountedto direct to an axle or to a beamrunning between multiple axles.The spring linkage is used toreduce pressure change due tovibration and rocking.

PressureTest Ports

MountingBracket forattaching totrailerChassis

As weight is loaded ontothe trailer the distancebetween the axles andthe chassis reducesallowing the lever tospring return andincrease the pressure tothe outlet port.

Hydraulic Load Sensing Valve

Spring loadedactuation lever

1.F.3

Hydraulic Braking

www.hydraulics247.co.uk www.hydraulics247.co.uk

*Available on single, Tandem and Tri-axle

*Kits can be customised to meet customer requirements

Chamberscomplete with

fittings

Air Reservoircomplete with

fittings

Load SensingValve complete

with fittings

Air Kits

Premium SuzieCoils complete

with Filters Shunt Valvecomplete withfittings

1.G.1

PneumaticBraking Air Kits

www.hydraulics247.co.uk www.hydraulics247.co.uk

Combined Relay Load Sensing ValvePart Number DescriptionPFV-CLSV-00 Automatic LSV which incorporates Emergency Relay valve

Part Number DescriptionPFF-AVRM10 10mm Anti-Vibration Rubber Mounting

Relay Emergency ValvePart Number Description

PFV-RE2M22-00 RE2 Emergency Relay Valve – M22 (Single Axle)PFV-RE6M22-00 RE6 Emergency Relay Valve – M22 (Tandem & Tri-Axle)

Load Sensing AccessoriesPart Number DescriptionPFF-FLAM8-00 8mm LSV Flexible Link Arm Assembly Kit

Part Number DescriptionPFF-KLA Knuckle Link ArmPFF-LAM8 8mm LSV Link Rod c/w thread

1.G.2

PneumaticBraking

Valves, Filters & Accessories

www.hydraulics247.co.uk www.hydraulics247.co.uk

Manual Load Sensing ValvePart Number DescriptionPFV-MLSV-00 Manual Adjusted Load Sensing Valve – M22

Shunt ValvePart Number Description

PFV-SHM16-00 Shunt – Parking Valve – M16

Quick Release valvePart Number Description

PFV-QRVM16-00 2 Line Quick Release Valve - M16PFV-QRVM22-00 2 Line Quick Release Valve - M22

Manual Drain ValvePart Number Description

PFV-MDVM22-00 Drain Valve OnlyPFV-MDVM22-01 Drain Valve c/w 1 Meter of Wire Rope

Line Filter Kit – M22Part Number DescriptionPFV-LFM22-00 In-Line Filter Valve – M22

1.G.3

PneumaticBraking

Valves, Filters & Accessories

www.hydraulics247.co.uk www.hydraulics247.co.uk

Part Number DescriptionDECAL01 COMPLETE SET OF DECAL STICKERS

Air & Hydraulic Brake Chamber

PartNumber

Air Only Brake ChamberPart

Number Type Thrust @6,5bar Air Description

T12 12 5,032 N Air Brake chamber convert air pressure intomovement of the piston/diaphragm which links thetrailer brake leavers and applies the brake

T16 16 6,709 NT20 20 8,387 NT24 24 10,064 N

Air Break Decal Stickers

Brake Chamber BracketsPart

NumberSuitable forBeam Size Description

HS12G1-01-2 SQ120mm Air Brake chamber brackets suitable for use onsizes T20 – T30HS12A1-01-2 SQ150mm

HS12C1-01-2 Ø127mm

Suitable for use with Ho’s Unite axles. Modifications may benecessary for alternative brand axles.

1.G.4

PneumaticBraking

Brake Actuators, Brackets & Decals

www.hydraulics247.co.uk www.hydraulics247.co.uk

End Mounted Air ReservoirsPart Number Ø A B Ports Capacity

PFR-38EM 246 57 870 5 x M22 38 litrePFR-50EM 300 57 780 5 x M22 50 litrePFR-60EM 300 57 935 5 x M22 60 litre

Working pressure 12.5 Bar

Mounting Bolts M10

All reservoirs are powder coated internally and externally. Standard external colour: RAL9005

Temperature range: min. -50°C max. +100°C.

Manufactured in accordance with EN286-2 and CE approved

Piping

Side Mounted Air ReservoirsPart Number Ø A B Ports Capacity

PFR-60SM 300 120 383 5 x M22 60 Litre

PA12 Nylon PipingPart Number Size Colour Type Length

mPFN-B10-00 Ø10mm * 1.5mm Black Nylon per mPFN-Y10-00 Ø10mm * 1.5mm Yellow Nylon per mPFN-R10-00 Ø10mm * 1.5mm Red Nylon per mPFN-B12-00 Ø12mm * 1.5mm Black Nylon per mPFN-B16-00 Ø16mm * 2mm Black Nylon per mPFN-B10-025 Ø10mm * 1.5mm Black Nylon 25PFN-Y10-025 Ø10mm * 1.5mm Yellow Nylon 25PFN-R10-025 Ø10mm * 1.5mm Red Nylon 25PFN-B12-025 Ø12mm * 1.5mm Black Nylon 25PFN-B16-025 Ø16mm * 2mm Black Nylon 25

· Also available in Drum lengths

Air Reservoirs

B

B

A

A

1.G.5

206 - 679 4 x M22 20 litre

Strap Mounted Air ReservoirsPart Number Ø A B Ports CapacityPFR-20STM

*Straps available under PFR-20-STRAPS

PneumaticBraking

www.hydraulics247.co.uk www.hydraulics247.co.uk

Bolt on Stowage Kit, Male Plug & Female Socket

Part Number DescriptionPFQ-BSTW “C” Type Stowage & Blanking Plug & Socket Set

Weld on Stowage Kit, Male Plug & Female Socket

Part Number DescriptionPFQ-WSTW “C” Type Stowage & Blanking Plug & Socket Set

Stowage Kits

C Type Couplings

PFQ-PCTW Palm Type Stowage

Part Number DescriptionPFQ-MEM22 M22 Trailer C type coupling (Emergency) - MalePFQ-FMYM22 M22 Trailer C Type Coupling (service) - FemalePFQ-LVM22 M22 Trailer C Type Valve Lifter (Service Line Only)

PFQ-FMRM22 M22 Trailer C Type Coupling (service) - Female RED - Special

PFQ-MSVM22 M22 Tractor C Type Self Sealing Valve (Service) - MalePFQ-FMSVM22 M22 Tractor C Type Self Sealing Valve (Emergency)

Sealing Valves

Trailer Palm CouplingPart Number DescriptionPFQ-PCYM22 Trailer Palm Coupling (Service) M22PFQ-PCRM22 Trailer Palm Coupling (Emergency) M22

1.G.6

Pneumatic Braking

Couplings

www.hydraulics247.co.uk www.hydraulics247.co.uk

Premium Suzie Coil AssemblyPart Number Description

PFA-SCRM22-H Premium Suzie Coil Assembly (Red) WithM22 Fittings & Handle Grips

PFA-SCYM22-H Premium Suzie Coil Assembly (Yellow)With M22 Fittings & Handle Grips

Suzie Coil Assemblies

Premium Suzie Coil Kits

Part Number Description

PSK-00 Premium Suzie Coil Assembly (Red + Yellow)With M22 Fittings, Handle Grips & Filters

● Kits can be customized to customer needs

1.G.7

Pneumatic Braking

www.hydraulics247.co.uk www.hydraulics247.co.uk

Bulkhead Adaptors & NutsPart Number Male

TreadMaleTread

InternalTread Pipe Description

PFB-M22M22P10N M22 M22 - 10mm Push-fit BulkheadPFB-M22M16C10 M22 M16 - 10mm Comp-fit BulkheadPFB-M22M22FM16 M22 M22 M16 - Standard BulkheadPFN-M22 - - M22 - M22 Half NutPFN-M16 - - M16 - M16 Half Nut

Straight Push-fit AdaptorsPart Number Male

Tread Pipe Description

PFS-M16P10N M16 10mm Straight Push-fit AdaptorPFS-M16P12N M16 12mm Straight Push-fit AdaptorPFS-M16P16N M16 16mm Straight Push-fit AdaptorPFS-M22P10N M22 10mm Straight Push-fit AdaptorPFS-M22P12N M22 12mm Straight Push-fit AdaptorPFS-M22P16N M22 16mm Straight Push-fit AdaptorPFS-M22P18N M22 18mm Straight Push-fit Adaptor

90⁰ Adaptors M - FMPart Number Male

TreadFemaleTread Description

PFL-M16FM16 M16 M16 90⁰ AdaptorPFL-M22FM16 M22 M16 90⁰ AdaptorPFL-M22FM22 M22 M22 90⁰ Adaptor

Blanking PlugsPart Number Description

PFP-M16 M16 Socket Head Plug Including O-RingPFP-M22 M22 X 1.5 Hex Head Plug Including O-Ring

Tee Push-fitPart Number Tread Pipe Description

PFJ-M16P10P10 M16 10mm Tee Push-fit AdaptorPFJ-M22P10P10 M22 10mm Tee Push-fit Adaptor

Fittings

1.G.8

Pneumatic Braking

www.hydraulics247.co.uk www.hydraulics247.co.uk

Test Point AdaptorPart Number Size Description

PFT-M16 M16 Test Point AdaptorPFT-M22 M22 Test Point Adaptor

Rubber Hose AdaptorPart Number Tread Hose Description

PFS-M16S13 M16 ½” ½” Rubber Hose AdaptorPFS-M22S13 M22 ½” ½” Rubber Hose Adaptor

Rubber Hose Jubilee ClipPart Number Hose Description

PFF-JBC13 ½” ½” Rubber Hose Jubilee Clip

Sealing WashersPart Number Size Description

PFS-SWM16 M16 Aluminium/Copper Sealing WasherPFS-SWM22 M22 Copper Sealing Washer

Trust WashersPart Number Size Description

PFS-TWM16 M16 Copper Thrust WasherPFS-TWM22 M22 Copper Thrust Washer

O-RingPart Number Size Description

PFS-OSM16 M16 O-RingPFS-OSM22 M22 O-Ring

1.G.9

PneumaticBraking Fittings

www.hydraulics247.co.uk www.hydraulics247.co.uk

PFV-12VABS-00Power Supply Possible Systems

ISO 7638-1 2S / 2M 4S / 2M 4S / 3M

*24V ABS Kits are also available

12V ABS Kit

Additional Extras & Options

Kit Number Item Part Number Cross Reference DescritionKitQty

1 PFV-12VABS-00 400 500 083 0 12V TRAILER ABS MODULATOR VALVE 12 PFABS-ECUH-12V-00 449 345 150 0 ABS ECU HARNESS 15m 13 PFABS-DL-12V-00 449 615 080 0 ABS DIAGNOSTIC LEAD 14 PFABS-SL-00 449 712 030 0 3m ABS SENSOR LEAD 25 PFABS-SKT-12V-00 446 008 385 2 12V ABS SOCKET - SCREW TERMINALS 16 PFABS-SC-12V-00 12V ABS COIL 4.5m 17 PFABSGWL-00 GREEN ABS WARNING LIGHT 1

PFS-SWM26 M26 MALE - M22 FEMALE ADAPTOR 1PFS-M22P18N M22 - 18mm STRAIGHT PUSHFIT ADAPTOR 18

PKABS-12V-00

Part Number Descrition Notes

PFABS-ECUH-12V-01 ABS 12V SPECIAL ECU HARNESS WITH LIGHT CONNECTION ALTERNATIVE TO ITEM 2 ABOVEPFABS-SL-00 3m ABS SENSOR LEAD FOR ADDITIONAL AXLE

1.G.10

PneumaticBraking

ABS Anti-lock Braking System

www.hydraulics247.co.uk www.hydraulics247.co.uk

www.hydraulics247.co.uk www.hydraulics247.co.uk

HYDRAULICS

www.hydraulics247.co.uk

Burley Hydraulics (Cambridgeshire) Limited20 Edison Road

St. IvesCambs

PE27 3LF

Tel: 01480 497725Fax: 01480 497778

Freephone - Mobile Services - 0300 303 2900Email: [email protected]

Burley Hydraulics are perfectly positioned to increase your manufacturing output, reduce your costs and streamline your stock management .

We offer complete solutions for our customers where we can supply a complete range of components, sub-assemblies or kits.