Tradition since 1924 · Blanks forged on horizontal forging machine Material steel Blank weight...

24
GROUP OF COMPANIES Tradition since 1924

Transcript of Tradition since 1924 · Blanks forged on horizontal forging machine Material steel Blank weight...

GROUP OF COMPANIES

Tradition since 1924

Capabilities

Introduction

Product range

02

CONTENTS

Contact

Page 2

Page 4

Page 16

.........................................................................Page 18

.........................................................................

.........................................................................

.........................................................................

Conex Group is one of the main industrial groups in Romania which through the three lines of business -production, trade and industrial services- o�ers parts and components for automotive, machinery and industrial complex equipment and integrated business solutions to meet the needs of the national marketand those developed in over 30 countries.

Mission

Vision

Values

Acting responsibly, providing products and services at the highest technical level and hiring quality humanresources, Conex Group aims to become an industrial partner in the global automotive area, in industrial equipment, but also integrated infrastructure projects.

Founded in 1993 as a manufacturer of automotive components and subassemblies , Conex Group hascontinuously developed innovative solutions to our partners. Corporate strategy is based on a series of values:

clean environment

»

»»

»

dynamic leadershipstrategic partnershipsgood businesssafe workplaces»

CONEX GROUP

CONEX GROUP

Strategy

Innovation: a new idea (coming from its partners: employees, clients and suppliers) means a new

bussines opportunity;

Sustainable growth: development with partners, society and the environment.

The integrated resources management: manages its human, �nancial resources and raw materials;

Sustainable links: solid collaborations ensures our partners maximum satisfaction;

Concentric development: development of its core activities guarantees success;

The Conex Group strategy points:

»

»

»

»

»

Clients

Clients

Production sites,Clients & Suppliers

Clients &Suppliers

1924 Establishment of ASAM as a maintenance unit of the Second Fleet within the Militar Air Force;

1947 Maintenance Workshop for the Autonomous Transportation Unit;

1974 Auto Spare Parts Unit - supplier of clutches and spare parts for the auto constructive industry;

1990 The former Auto Spare Parts Unit becomes ASAM and the production capacities increases;

2000 Private ownership and integration into the CONEX Industrial Group.

Advanced methods of manufacturing, the experience and tradition into a speci�c domain are the mostimportant elements that certify the quality of the products produced. With a background of almost a hundred years of activity in the industry, ASAM is the �rst Romanian company present in TecDoc and one of the most relevant manufacturer of spare parts and equipmentsfor trucks, cars and agricultural machinery.

History

ASAM

OtherPetroleum & Gas

Railway partsIndustrial UseAutomotive parts

Internal market External market

17%

83%

Turnover structure

46%

30%22%

1% 1%

INTRODUCTION

Mission

The respect for our partners and for ourselves is the basis of a value system that guides our every action.

The maximum satisfaction of our customers necessities

Basic principles:

Creating long lasting partnerships in which all parties have to bene�t is the sole purpose of ASAM Iasi, the entire team acting on four major directions to achieve the desired result:

Expanding and diversifying the product portfolio Strengthening current partnerships and developing new business relations

Achieving new quality standards

Values

» ISO 9001/2000

» ISO 14001

» OHSAS» RAR» AFER

» ISO/TS 16949:2007

Certifications SAP integrated system

» Sales and Distribution

» Materials Management

» Finance and Accounting

One of the most relevant industrial manufacturers in the region, ASAM Iasi o�ers parts and componentsfor the automotive area and integrated business solutions to meet the needs of the national and externalmarket.

Paying special attention to customer requirements»

»

»

»

Commitment to quality productionsInvestment in technology

Continuous training of our team

»

»

»

»

INTRODUCTION

» Maxi-press Lines: 630 Tf; 1600 Tf; 2000 Tf; 2500 Tf; 4000 Tf;

» Horizontal forging machines 800 and 100 Tf;

» Forging hammers 1250, 2500 and 3150 Kf;

Continuous heat treatment lines of 1000 Kg/h;»

Induction Heating; Magna�ux crack inspection device;

»

Hardness Control Device WOLPERT;

»

Automatic Blasting Station 500 kg/batch.

»

»

» Shear press;

» Band saw;» Cold calibration - LLR 1000 Tf press;

» Hardness control

EQUIPMENTS OTHER EQUIPMENTS

FORGE

Blanks forged

Die work:» die forging bevels for exterior -3

» max forging diam=300 mm » max. Length= 400 mm

Steels

0,2÷ 1,3 630 Tf PE 100 Tf

1,3÷ 3 1600 Tf PE 250 Tf

3÷ 4,5 2000 Tf PE 250 Tf

4,5÷ 8 2500 Tf PE 400 Tf

8÷18 4000 Tf PE 400 Tf

Total capacity: 10.000 T/year

The 2000, 2500 and 4000 Tf are equipped with rollers for lamination.

Blanks forged on horizontal forging machine

Material steel

Blank weight (kg) 0,9÷8

Press strength 800 Tf, 1000 Tf

Deburring press

Total capacity: 1000 T/year

÷ 5for interior -5 ÷ 7

» max. Height= 200 mm

» induction heating

° °

FORGE

Forging method Material Blank weight Press force Deburring presskg

Die worksForging method

» Semi-automated forming line BMD - Belgium;

Mechanized forming line with frames, sizes: 550x600x200/200;»

Eirich Station for preparing the forming mixture - Germany; »

Inductotherm induction furnaces - Belgium with 1t and 2 t crucibles; »

SCHLICK HB 16/22 Shotblasting Installation with blast cabinetand suspended conveyor; »

Materials used

»

Gray cast iron and low alloy - SR EN 1561/99/ - EN-GJL 150, 250, 300. Precision classes according to: »

Phosphorous cast iron alloyed- UIC 832- P8, P10, P14. Precision classes according to: SR ISO 8062-95; »

Nodular iron castings - SR EN 1563/99, EN-GJS 400-15, EN-GJS 450-10, EN-GJS 500-7, EN-GJS 600-3,

Non - alloy and alloy steel with Ni and Cr;»

Manganese steel.

EQUIPMENTS

EN-GJS 700-2 - Precision classes according to SR ISO 8062-95;

SR ISO 8062/95;

»

FOUNDRY

Technical capacity

Melting materials

Steels Gray cast iron Phosphorous cast iron Ductile iron

1000 2300 1000 700

The weight of the casting pieces: 0,5 –150 kg.

Low alloyed steel Alloyed steelGray cast iron SR EN 1561/99 EN-GJL 150,

Phosphorous Ductile ironISO 1083

200-400 Max 1,2% Mn 150 P8 400-15

200-400 W Max 5% Cu, Ni, Cr, Mo, V

200 P10 400-10

230 - 450 200 P14 500-7

250, 300 UIC 832 cast iron

FOUNDRY

»

»

EQUIPMENTS

»

Machining on CNC lathes and CNC centers; Universal machining on machine tools;

Machining on machine tools and special machine tools;

The following product categories can be manufactured:

For the automotive industry: brake discs, wheel hubs, pinions, ball joints; For the railway construction industry: hats, pallet, runners;

Parts for the petroleum and gas industry: piston, rods, valves, elbows;

For the machine & equipment building industry:excavation bucket teeth, forged and cast wheels of di�erent sizes, chains;

For the shipbuilding industry: �ttings - valves, �anges, �lters;

MECHANICAL WORKINGS

Capabilities

Normal lathes

Carousel lathes

Saro

lathes

Lathes

CNC

Copier

lathesHoning

Exterior

grinding

Interior

grinding

Plane

grinding

Plane grinding

with rotating

Max. diam. 700 mm 1200 mm 52 mm 500 mm 200 mm 200 mm 350 mm 500 mm - 1000 mm

Lmax /Hmax

1500 mm 1000 mm 85 mm 1000 mm 1000 mm 500 mm 1500 mm 500 mm 2000 mm 300 mm

Maximumweight

- 1500 kg - 500 kg - - 1000 kg 500 kg 500 kg -

MachiningMax.

diameterMax.

moduleMax.

lengthExterior

denting 800 mm 12 -

Interior denting 500 mm 8 -

Thread M32 - 120 mm

Radial drilling 80 mm - -

Broaching - - 1500 mm

Threading M16 - 100 mm

Max. width

Max. length

Max. height

Max. weight

Centerless grinding machine

400 mm 2000 mm 250 mm 500 kg

Horizontal 300 mm 900 mm - 300 kg

Vertical milling 250 mm 900 mm 370 mm 500 kg

Boaring 900 mm 1000 mm - 5000 kg

Coordinate drilling

400 mm 700 mm - 200 kg

Planning 700 mm 2000 mm - -

milling

plate

rolling

MECHANICAL WORKINGS

»

»

»»

»

»

»

»

»

T

with super basic elctrodes

»

»

»

S 355cast weldable steels

S 235

»

»

»

»

»

weld convertor

EQUIPMENTS

MIG/MAG welding installationsautomatic installations for linear weldingsboring machineshydraulic pressesshot blasting installations

cutting spring-air installations

Materials used

Technologies

»

» in protective environment with CO2 and argon

Materials used for welding

superbasic electrodes EN 499 E4.2.38

weld wire EN 440-G3Sil, ø 0,8-1,6

Welded structures

with dimensions between 100-3000 mmweights: max. 3000 kg

Tools used

welding jigsgaugesuniversal measurement devices

MECHANICO WELDINGPRESSING

Cut strength 400 Tf

Cut length 4100 mm

Maximum sheet thickness (420 N/mm2) up to 16 mm

Cadence 16 - 35

CNC Shear

Bending strength up to 400 Tf

Bending length up to 4000 mm

Bending thickness up to 16 mm

Up and down headwork stroke up to 500 mm

Technical characteristics 400 Tf

Capacity of cylinders 150 Tf

Horizontal pushing

50 Tf

Table dimensions

30 Tf

Maximum hit

Distance between

capacity

Lifting cylinder capacity

(Lxl)

and headwork

2400x1500 mm

1000 mm

1500 mm

500 Tf

200 Tf

50 Tf

30 Tf

2400x1500 mm

1000 mm

1500 mmworktable

CNC press brake

Pressing

MECHANICO WELDINGPRESSING

» Injection machines: Battenfeld B2700/1330, command type UNILOG B4;» Injection machine: MI 400/130-TR;»

Extrusion machines:» Vulcanizing hydraulic presses;

» Closed circuit cooling system for machinery and molds;» Electronic controled systems;» Dryer for plastic beads.

»

Polyethylene

»

Polypropylene»

ABS

»

Plain and reinforced polyamides with �berglass

Polyacetals

»

Plain and reinforced polycarbonate with �berglass

» Injection» Extrusion» Vulcanisation

» Between 2 and 900 gr.

»

PLASTICS

Thermo treatments

Electrochemical Coverings

» 4 hot dip galvanizing baths;» 2 drum galvanizing baths;

Useful dimensions of baths in mm (LxlxH) are:

» 1000x650x900 for weak acid zinc eletroplating;» 1000x800x500 for phosphating chemical;

The maximum weight of the protected piece is 75 kg.

Annealing steel 400 kg 1100x600x400

Normalization steel 400 kg 1100x600x400

Low acid electrochemical zinc plating SR EN 12329 12 ÷ 25 mm 1100x600x400 75

Chemical phosphating SR EN 12476 - 1100x600x400 75

EQUIPMENTS

TREATMENTS

The Zinc Electroplating sector o�ers a line of cold galvanizing with a low acid bath, for steel and cast iron parts, consisting of:

Products subject to galvanizations can have a thickness of 6 µm to 20 µm, depending on the customer’s requirements and the destination of the products.

Treatment Material Weight Dimensions

Process Quality conditions Layer thickness Bath size Max. weight

» Spectral laboratory to determine the chemical composition

» Metallographic laboratory and Mechanical Testing (mechanical tests, hardness tests);

3D measurements.»

According to company’s policy, ASAM is constantly preoccupied with the development of the product portfolio and the improvement of the production capacity.

LABORATORY

The department facilities are enabling the design and implementation of:

» Forging dies;

»

Casting Molds;»

Plastic injection molds;»

Welding jigs;»

Stamps cutting and bending tools;»

Machining devices.

DESIGN & TOOLING

The Design & Tooling department represents one of the strengths of ASAM, due to the great advantage that we can produce ourselves the equipment, machinery and molds required for the proper operation of thecompany’s activity, the full range of products being made available to third parties.

»

» »

Automotive parts & equipments

Railway parts & equipments

»

»

»

»

»

wheel hubs;

drums;

ventilated and non ventilated brake discs;

clutches;

locking devices;

towing hooks;»

welded construction for the chassis;

bogie and chassis parts;

brake shoes for vagons and locomotives;

PRODUCT RANGE

»

»

»

Agricultural parts & equipments

Industrial parts & equipments

»

»

»

»

»

»

»

Splined shaft

Gears

Tractor clutches

Water pumps

Tractor Satelite

Cutter

Pressure plate

Harrow Plate

Crown release and axle sleeve

»

»

Petroleum and Gas Industry: cylinders, valves

Mining Industry: brakets

Marine Industry: welded constructions

Energy Industry: support braket

Building Industry: lifting braket

A wide range of spare parts and equipments for various industries: mining and petroleum, energy,marine and building industry.

»

»

PRODUCT RANGE

СONTACT

Silvestru, 152 , 700012 Iasi, RomaniaE-mail: [email protected]

Aurel Vlaicu, 77 , 700381 Iasi, Romania

(e) [email protected]

(t) +4(0)232 215 515

(f) +4(0)232 270 930

www.asam.ro

www.conexgrup.ro

GROUP OF COMPANIES

Scan QR Code to locate ASAM Iasi.