Track Mounted Impactor - KPI-JCI and Astec Mobile … Nut 45-42008 12 3 Bolt 45-00125 186 Lockwasher...

page

REPLACEMENT PARTS MANUAL

Track Mounted Impactor

West 21st StreetYankton, South Dakota 57078

Model FT4250

PIONEER PRODUCTS

page

Your equipment serial number and order number have been recorded inthe space below. Please include these numbers when requesting service orordering parts.

MANUFACTURED BY KOLBERG-PIONEER, Inc. YANKTON, SD, U.S.A.

JOB ORDER

MODEL S/N

KOLBERG-PIONEER, INC.

Copyright KOLBERG-PIONEER, INC.2004

602507

FT4250 405628

page

This bulletin contains replacement parts listings for your equipment. In most cases anillustration is used to identify the assembly, with each illustration is a parts list identifyingserviceable parts.

In some cases no illustration is available or required and just a parts list is shown.When a part name is indented, it means the serviceable item is a part of the item under

which it is listed. The quantity of parts shown with these indented items are for the assem-bly only and not the entire machine.

EXAMPLE:

Ref.No. Description Part No. Qty. 1 Coupling Assembly AEP-19630 2

Coupling Flange 44-25039 2Bushing 44-25053 1

Abbreviations and Symbols Used In This Parts Book

* See notes at bottom of page

N/S Not Serviced

X Parts not exactly as shown

O/E Optional Equipment

P/N Part Number

KOLBERG-PIONEER, INC. reserves the right to make changes or add improvements toits products at anytime, without incurring any obligation to make such changes on previ-ously manufactured equipment.

Although care has been taken to assure the accuracy of this publication, KOLBERG-PIONEER, INC. does not assume any liability for errors or omissions.

Quantity for machine

Quantity for assemblyThis item containsthese items.

INTRODUCTION

page

CONTENTS

ORDERING PARTS .............................................................................................................. 1BASIC ASSEMBLY ............................................................................................................ 2-3VIBRATING FEEDER ........................................................................................................ 4-5HOUSING ASSEMBLY....................................................................................................... 6-7HSI ..................................................................................................................................... 8-9APRON ADJUST ........................................................................................................... 10-11REAR APRON ADJUST................................................................................................. 12-13ROTOR ASSEMBLY ...................................................................................................... 14-15HSI - FIXED SIDE BEARING ASSEMBLY ...................................................................... 16-17HSI - FLOAT SIDE BEARING ASSEMBLY ..................................................................... 18-19LINER ASSEMBLY ........................................................................................................ 20-21DRIVE ASSEMBLY ........................................................................................................ 22-23END DELIVERY CONVEYOR........................................................................................ 24-25HEAD END.................................................................................................................... 26-275 x 12 SCREEN & UNDERSCREEN CONVEYOR ........................................................ 28-29CONVEYOR HEAD END .................................................................................................... 30CONVEYOR TAIL END ....................................................................................................... 31SCREEN ECCENTRIC SHAFT ASSEMBLY ...................................................................... 32CONVEYOR/SCREEN DRIVE ASSEMBLY ........................................................................ 33SIDE DELIVERY CONVEYOR 24 X 9 ............................................................................ 34-35HEAD END......................................................................................................................... 36TAIL END ............................................................................................................................ 37CLOSED RETURN CONVEYOR ................................................................................... 38-39HEAD END......................................................................................................................... 40TAIL END ............................................................................................................................ 41CONVEYOR - 24 X 15 W/FOLD ................................................................................... 42-43HEAD END......................................................................................................................... 44TAIL END ............................................................................................................................ 45HYDRAULIC ASSEMBLY - TRACK DRIVE .................................................................... 46-47HYDRAULIC ASSEMBLY - CRUSHER DRIVE............................................................... 48-49HYDRAULIC ASSEMBLY - VIBRATING FEEDER DRIVE .............................................. 50-51HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR ............................................. 52-53HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR CYLINDERS ........................ 54-55HYDRAULIC ASSEMBLY - CRUSHER LID .................................................................... 56-57HYDRAULIC ASSEMBLY - MAGNET............................................................................. 58-59HYDRAULIC ASSEMBLY - STACKER OPTION ............................................................. 60-61HYDRAULIC ASSEMBLY - SCREEN & FINES CONVEYOR ......................................... 62-63HYDRAULIC ASSEMBLY - SIDE DELIVERY & SCREEN CYLINDERS ......................... 64-65HYDRAULIC ASSEMBLY - CARRY BACK CONVEYOR ................................................ 66-67HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR ............................................ 68-69HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR CYLINDERS........................ 70-71HYDRAULIC ASSEMBLY - PUMPS & TANKS ............................................................... 72-73HYDRAULIC TANK ........................................................................................................ 74-75FUEL TANK ................................................................................................................... 76-77ELECTRICAL ASSEMLBY............................................................................................. 78-83POWER UNIT PARTS ......................................................................................................... 84DECALS ............................................................................................................................ 85

page

ORDERING PARTS

We want to service your equipment promptly and accurately. Your observance of theinstructions below will greatly aid us in giving you such parts service.

When ordering parts be sure you supply the following:(A) Part Numbers, (B) Descriptions, (C) Quantities(D) Serial Numbers, (E) Shipping Instructions.

(A) PART NUMBERSCompare part number found on the part with part number in the parts book,whenever possible. When part number is not available, give full description andwhere used.

(B) DESCRIPTIONSUse Part Book descriptions in addition to part numbers. Most structural parts,such as framework, gussets, braces etc., are not listed. To order such parts, givesize, shape (channel, angle, plate, etc.), and location, as related to units orgroups identified in the parts book.

(C) QUANTITIESBe specific. State exactly how many of each part are required. Avoid theuse of words like “sets” or “complete”.

(D) Identify your equipment by Serial Number whenever possible.

(E) SHIPPING INSTRUCTIONSSpecify name, shipping point, and mail address for notification if differentthan shipping point. State whether freight, express, parcel post or other handling is desired.Confirm telephone orders in writing.

INSPECTION

Shortages or damage should be noted by the carrier agent at time material is accepted.Shipper’s responsibility ceases upon delivery of shipment to carrier in good order.Claims for damage or loss can likely be collected with proper notation on delivery receipt.

ORDER EARLY

Make periodical inspections of equipment. Wear parts can be ordered bymail ahead of actual replacement time. Save on telephone expense and havematerial on hand when needed.

1

BASIC ASSEMBLY

1 2 3 4 5

86 7

BASIC ASSEMBLY

Ref.No. Description Part No. Qty.

1 End Delivery Conveyor(see page following) 204037 1

2 Magnet Assembly 204368 1 Magnet IMI 204570 1

3 Cummins Engine QSC8.3 S/N 46433013 204356 1

4 Impactor (see page following)

5 Feeder (see page following)

6 Screen w/Under Screen Conveyor (see page following) 205687

7 Closed Return Conveyor (see page following) 204524 1

8 Track 204446 1

- Side Delivery Conveyor (24x9) (see page following) 204561 1

- Side Delivery Conveyor (24x15) (see page following) 2040871

page

VIBRATING FEEDER

4

1

2

3

4

5

page

VIBRATING FEEDER

5


1 Feeder Assembly 213861 1

2 Housing Assembly (see page following)

3 Wear Plate Assembly 175946 1Plate 175882 4Socket 45-24087 24Locknut 45-42160 24Washer 46-60008 24

4 Grizzly Bar Assembly 208568 1

5 Side Liner Assembly 208578 1

- Spring 213831 8Spring Retainer 213890 16

- Motor Mount 211655 1

204734

page

HOUSING ASSEMBLY

6

6

1

27

28

25

16

17

15

3143292112 2

10

11

20

30

5

13

14

22 23 24 89 7

HOUSING ASSEMBLY

1 AEP-04640 1 GEAR CASE2 213872 1 MECH HSG WLD;50X15 VGF

3 213874 1 ECC SHAFT; 8", DRIVEN

4 09-35019 4 BRG; SPHER STR BORE

5 13-01527 7 OIL SEAL 6 201574 1 COVER PL;

7 201573 1 COVER PL; ACCESS HOLE

8 45-00022 2 HEX CAP 9 45-60038 2 LOCKWASHER-MEDIUM

10 213878 4 BEARING HOUSING11 213875 1 ECC SHAFT;8",DRIVER

12 AA-81832 4 SPACER RING13 175812 1 BRG HSG COVER14 AA-81831 3 SPACER RING15 AA-83618 2 TIMING GEAR; 72 TOOTH, 45DEG

16 BB-16121 2 KEY17 09-20036 2 LKWSHR18 43-00016 1 LUBE FITTING; RELIEF

19 BB-62987 2 HOUSING COVER; OPEN

20 BB-62986 1 HOUSING COVER; CLOSED

21 47-31503 8 NIPPLE; LONG

22 47-00023 4 45 ELL23 47-13501 4 PIPE COUPLING; FULL

24 43-00010 4 GREASE FITTING; STR

25 117414 4 COVER GRS HOLE WASHER26 47-18058 1 PIPE PLUG, SQUARE HEAD

27 47-18082 1 HEX BUSHING28 42-15001 1 BREATHER CAP29 47-18027 4 PIPE PLUG, SQUARE HEAD

30 211733 18 SOC-HD-CAP31 211732 30 SOC-HD-CAP

213871

HSI

1

2

3

4

56

7

8

10

2.1

2.2

2.32.62.52.4

9

5..3

5.2

5.1

HSI


1 Apron Adjust (see page following)

2 Swing Bolt2.1 Swing Bolt 135313 62.2 Flat Washer 45-60009 122.3 Cotter Pin 45-48013 122.4 Pin 82155 62.5 Washer 82156 62.6 Hex Nut 45-42008 12

3 Bolt 45-00125 186Lockwasher 45-60043 186

4 Hitch Pin 149563 1

5 Shaft Brush Seal5.1 Shaft Brush Seal 149565 25.2 Bolt 45-00048 125.3 Plate 78896 12

6 Bearing Alignment Block 77018 1Bolt 45-00247 8Nut 45-42012 16

7 Rotor Assembly (see page following)

8 Hydraulic Cylinder 78902 2

9 Sherical Bearing 81220 4

10 Hing Pin 76874 2Washer 45-60020 8Cotter Pin 45-48048 4

161526

APRON ADJUST

1

9

6

5

4

3

2

7

8

HSI - APRON ADJUST

Ref.

No. Description Part No. Qty.

1 Nut 81235 4

2 Plate 135307 2

3 Rubber Washer 230267 2

4 Clevis Weldment 76726 2

5 Pin 135813 2

- Washer 45-60020 4

- Cotter Pin 45-48091 2

6 Pin 161527 1

7 Apron Weldment 161522 1

8 Wear Tip 184689 3

9 Bolt 45-00279 6

Washer 45-60015 6

Nut 45-42014 6

HSI - REAR APRON ADJUST

6

5

7

4

3

21

9

8

10

12

11

13

14

1a1b

HSI - REAR APRON ADJUST

Ref.

No. Description Part No. Qty.

1 Acme Nut 81235 6

1a Disc Spring 100562 6

1b Washer 45-60019 2

2 Adjustment Rod Weldment 149559 1

3 Adjustment Bracket Weldment 149556 1

4 Adjustment Mount 149537 1

5 Shim 89914 2

6 Shim 76733 4

7 Shim 76732 8

8 Leveling Pad 149557 1

9 2nd Stage Clevis Weldment 76727 2

10 Spring 89915 2

11 Shafting 161527 1

12 Apron Weldment 161522 1

13 Wear Tip 184689 3

14 Bolt 45-00279 6

Washer 45-60015 6

Nut 45-42014 6

ROTOR ASSEMBLY

ROTOR ASSEMBLY


1 Fixed Bearing Assy (see page following) 139737 12 Float Side Bearing Assy(see page following) 139738 13 Power Lock Keyless Hub 139736 24 Shaft 161509 35 Rotor Guard 139743 26 Shoe Wedge 135319 247 Rotor Shaft 204311 18 Wedge Plate 139723 129 Rotor 161503 1

10 End Cap 126356 611 Slotted Nut 45-42120 612 Capscrew 45-00095 1213 Lockwasher 45-60041 1214 Capscrew 45-00136 1215 Locknut 45-42160 1216 Lockwasher 09-20084 217 (Option) Blow Bar (Cast) Recycle 161501 3

(Option) Blow Bar (HighChrome)Hard Rock 161502 318 Cotter Pin 45-48045 319 Spring Pin 7145 3

tbohn

Text Box

Sales Order 101929 8/2/2016 (1) 317454 Dr. Retro Kit, FT424/50. SMA/SMA (1) 297585 12T Lobed Flinger Assy (1) 297540 Rotor Shaft W/Nuts (1) 139736 Power Lock Keyless Hub (1) 382704 Part Kit AMA Accum Cooling Cir. (1) 139737 Bearing Assy, Fixed (1) 139738 Bearing Assy, Float Sales Order 101929 8/11/2016 (2) 139736 Power Lock Keyless Hub (1) 297540 Rotor Shaft W/nuts (1) 354186 Rotor Weld, 4250 4-bar

HSI - FIXED SIDE BEARING ASSEMBLY


- Fixed Side Bearing Assembly 139737 11 Inner Flinger Collar WSL-02699 12 Pillow Block L-02695 13 Pillow Block Cover L-02697 14 Bearing 09-35012 15 Spacer Collar AA-28950 16 Removable Sleeve WSL-02702 17 Bolt 45-00125 68 Lockwasher 45-60043 69 Set Screw 45-36024 2

10 Grease Fitting 43-00031 511 Outer Flinger Collar 149568 1

HSI - FIXED SIDE BEARING ASSEMBLY

page

HSI - FLOAT SIDE BEARING ASSEMBLY

18


- Float Side Bearing Assembly 139738 11 Pillow Block Cover L-02698 12 Inner Flinger Collar WSL-02699 13 Bearing 09-35012 14 Removable Sleeve WSL-02702 15 Spacer Collar AA-28950 16 Bearing Housing 149561 17 Plate 149562 18 Bolt 45-00125 69 Bolt 45-00122 6

10 Lockwasher 45-60043 1211 Set Screw 45-36024 212 Grease Fitting 43-00031 6

HSI - FLOAT SIDE BEARING ASSEMBLY

HSI - LINER ASSEMBLY

Right Side

Left Side

Hardware for Cast Liners

Hardware for items 1-3 These are drilled and tapped

HSI - LINER ASSEMBLY

161526CRUSHER; 4250 HSI

DRIVE ASSEMBLY

DRIVE ASSEMBLY


1 Torque Arm Weldment 204316 12 Torque Arm Mount 204172 13 Pin 204174 14 Motor 204362 15 SM 12 Gauge 204314 16 Plain Washer 45-60015 17 Spring Pin 14582 18 Coupling 204313 19 Bolt 204457 5

10 Lock Nut 45-42163 511 Plate 213215 112 Sm 12 Gauge 204742 113 Threaded Rod 204743 214 Locknut 45-42157 415 Flinger Collar 213211 116 Set Screw 45-36024 2

204133

tbohn

Text Box

Sales Order 101929 8/2/2016 (1) 317454 Dr. Retro Kit, FT424/50. SMA/SMA (1) 297585 12T Lobed Flinger Assy (1) 297540 Rotor Shaft W/Nuts (1) 139736 Power Lock Keyless Hub (1) 382704 Part Kit AMA Accum Cooling Cir. (1) 139737 Bearing Assy, Fixed (1) 139738 Bearing Assy, Float See page following Sales Order 101929 8/11/2016 (2) 139736 Power Lock Keyless Hub (1) 297540 Rotor Shaft W/nuts (1) 354186 Rotor Weld, 4250 4-bar

P/N 317454 - DR RETRO KIT

page 47A

Item Part No. Description Qty. UOM

1 165149 PIN;CYLINDER,1‐1/4 X 3‐1/4 2 EA

2 309396 SM 12 GA X 8.13 X 22.15 1 EA

3 204457 CAP SCR;7/8‐9UNC X 10 5 EA

4 235755 LOCKWASHER;NORD‐LOCK,3/4" 8 EA

5 245161 SPHERICAL BEARING;1.25 BORE 2 EA

6 245164 LINKAGE ARM;HYD DRIVE 1 EA

7 309397 GUARD;12 GA X 7.50 X 22.15 1 EA

8 293433 DOWEL PIN;.50 X 1.50 4 EA

9 297407 SHCS 3/4‐16 UNF X 3,A574,BLK 4 EA

10 297530 COUPLING PLATE;9.50 DIA X 2.63 1 EA

11 354132 HYD MTR;750CC, 45.8 CID,PITSON 1 EA

12 321307 MANIFOLD,DUAL RELIEF FOR SMA 1 EA

13 309323 TORQUE ARM MOUNT;SMA,FLANGE 1 EA

14 309326 TORQUE ARM WELDMENT;SMA,FLANGE 1 EA

15 43‐00031 GREASE FITTING‐STR;1/4" PTF 2 EA

16 45‐00091 CAP SCREW;1/2‐13UNC‐2AX1‐1/4 4 EA

17 45‐42159 LKNT(PTLN);1/2‐13UNC‐2B 4 EA

18 45‐42163 LKNT(PTLN);7/8‐9UNC‐2B 5 EA

19 45‐60006 SAE HARDENED WASHER;1/2 BOLT 4 EA

20 45‐60010 SAE HARDENED WASHER;7/8 BOLT 10 EA

21 45‐60013 SAE HARDENED WASHER;1‐1/4 BOLT 4 EA

22 45‐66059 HEAD BLT;3/4‐10UNC‐2AX2 4 EA

24 213203 CHECK VALVE;DT‐750‐MSMO‐05 2 EA

25 317460 SOCKET;1/2‐13 UNC‐2A X 4‐1/2 8 EA

317454 DR RETRO KIT;FT4240/50,SMA/SMA


page 47B

tbohn

Text Box

Sales Order 101929 8/2/2016 (1) 317454 Dr. Retro Kit, FT424/50. SMA/SMA (1) 297585 12T Lobed Flinger Assy (1) 297540 Rotor Shaft W/Nuts (1) 139736 Power Lock Keyless Hub (1) 382704 Part Kit AMA Accum Cooling Cir. (1) 139737 Bearing Assy, Fixed (1) 139738 Bearing Assy, Float See page following Sales Order 101929 8/11/2016 (2) 139736 Power Lock Keyless Hub (1) 297540 Rotor Shaft W/nuts (1) 354186 Rotor Weld, 4250 4-bar


page 47C

Item Part No. Description Qty. UOM

1 85383 ADAPTER;1/2 MO,1/2 MS 1 EA

2 85387 ADAPTER;1/2 MO,3/4 MS 1 EA

3 85469 ELBOW;90,3/4 MS,3/4 FS 1 EA

4 85507 ADAPTER;5/8 MO,1/2 MS 1 EA

5 85447 ADAPTER;1/2 MS,3/4 FS 1 EA

6 113036 ADAPTER; 1/4 MO, 3/8 MS 1 EA

7 85478 TEE,RUN;3/4 MS,3/4 FS 1 EA

8 352705 HOSE;39 X 3/8HS 1/2FS901/2FS90 1 EA

9 352706 HOSE;29 X 1/2HS 1/2FS90 1/2FS 1 EA

352704 PART KIT SMA ACCUM COOLING CIR


page 47D

page

END DELIVERY CONVEYOR

24

2 6 7

10

8

3

9

4 5

11

1

12

END DELIVERY CONVEYOR


1 Idler; Live Shaft 182335 1

2 Bearing 182334 6

3 Impact Idler 185512 5

4 Impact Bed 205797 1

5 Idler; Live Shaft 182336 2

6 Return Idler 168404 5

7 Idler 185513 10

8 Guide Roller Bracket 144882 4

9 Guide Roller 186814 4

10 Tail End (see page following)

11 Head End (see page following)

12 Belt Cleaner 158586 1

- Conveyor Belt 204748 1

204037

HEAD END


1 Take Up 180280 2

2 Pulley 14-50030 1Bushing 15-06339 2

3 Shaft 182313 1

4 Bearing 09-00119 2

2

3

1

4

TAIL END


1 Pulley 14-50023 1Bushing 15-06331 2

2 Shaft 182311 1

3 Bearing 182312 2

1

2 3

5 x 12 SCREEN & UNDERSCREEN CONVEYOR

1

2 4

5

3

7 8

6

9



2 Belt Wiper 158586 1

3 Idler 185513 7

4 Return Idler 168404 2Return Guard 185660 2

5 Screen Weldment 205684 1

6 Eccentric Cover 85221 1

7 Motor Mount 85220 1

8 Shear Mount 76864 4


- Screen Cloth; 1-5/8 sq 19674 2Screen Cloth; 2 sq 08-06261 2Screen Cloth; 3 sq 08-06349 2

- Conveyor Belt 185226 49'Fastener 46-48016 32Belt Tape 46-48002 14'

MISCELLANEOUS SCREEN PARTS

- Crown Rubber 46-72001 60'Clamp Bar 159153 1Clamp Bar 159154 1Clamp Bar 159155 1Clamp Bar 159156 1Screen Bolt 45-12060 16Washer 45-60008 16Locknut 45-42215 16Nut 45-42007 16Bolt 45-00049 6Nut 45-42003 6Lockwasher 45-60039 6

5 x 12 SCREEN & UNDERSCREEN CONVEYOR

205687

CONVEYOR HEAD END

1

2

3

4


1 Take Up 180280 2

2 Pulley 14-50030 1Bushing 15-06339 2

3 Shaft 182313 1

4 Bearing 09-00119 2

CONVEYOR TAIL END


1 Pulley 14-50023 1Bushing 15-06331 2

2 Shaft 182311 1

3 Bearing 182312 2

2

1

3

SCREEN ECCENTRIC SHAFT ASSEMBLY

1

2

3

4 5

7

6


1 Bearing Cover 85223 2

2 Bearing retainer 85224 2

3 Counterweight 85194 2

4 Counterweight 85195 2

5 Bearing 09-35042 2

6 Bearing Housing 85222 2

7 Shaft 86937 1

page

CONVEYOR/SCREEN DRIVE ASSEMBLY

33


SCREEN DRIVE ASSEMBLY

- Coupling Flange 11807 2Bushing 15-06027 1Bushing 48107 1

CONVEYOR DRIVE ASSEMBLY

- Reducer 134390 1Bushing 44-05090 1

SIDE DELIVERY CONVEYOR 24 X 9

4

2

3 5

4

page

SIDE DELIVERY CONVEYOR 24 X 9

35204561



2 Tivar 178972 1


4 Idler 167807 1


- Conveyor Belt 14-77529 22'Fastener 46-48017 20Tape 46-48001 5'

page

HEAD END

36

1

2

3


1 Pulley 14-10055 1Bushing 15-06053 2

2 Shaft 205698 1

3 Bearing 1591 2

page

TAIL END

37


1 Pulley 77487 1Bushing 15-06053 2

2 Shaft 150511 1

3 Bearing 09-95048 2

4 Rod 205688 2Nut 40289 2Spring Pin 4920 2Round Nut 108465 2

1

2

3 4

page

CLOSED RETURN CONVEYOR

38

1 2

3

4

page

CLOSED RETURN CONVEYOR

39204524



2 Cylinder 205707 2


4 Idler 205746 8

- Conveyor Belt 204694 57'Fastener 46-48017 15Belt Tape 46-48001 4'

HEAD END


1 Pulley 212136 1Bushing 15-06053 2

2 Bearing 09-10006 2

3 Shaft 204371 1

4 Finished Bore Coupling 189293 1

3

2

1

4

TAIL END


1 Pulley 205747 1Bushing 15-06053 2

2 Shaft 204676 1

3 Bearing 1601 2

4 Rod 204680 2Nut 40289 2Spring Pin 4920 2

1

2

3

4

page

CONVEYOR - 24 X 15 W/FOLD

1 4 5

6

2 3

42

page

CONVEYOR - 24 X 15 W/FOLD

43




3 Idler 167801 1


5 Wiper 158582 1

6 Return Idler 167807 1Return Guard 168419 1

- Conveyor Belt 204374 1

204087

page

HEAD END

44

1

2

3


1 Pulley 14-10055 1Bushing 15-06053 2

2 Shaft 205698 1

3 Bearing 1591 2

page

TAIL END

45

1

2

3 4


1 Pulley 77487 1Bushing 15-06053 2

2 Shaft 150511 1

3 Bearing 09-95048 2

4 Rod 205688 2Nut 40289 2Spring Pin 4920 2Round Nut 108465 2

page

HYDRAULIC ASSEMBLY - TRACK DRIVE

46

page

HYDRAULIC ASSEMBLY - TRACK DRIVE

47202586 (202569)

HYDRAULIC ASSEMBLY - CRUSHER DRIVE

#18 - 85522

HYDRAULIC ASSEMBLY - CRUSHER DRIVE

202586 (202567)

page

HYDRAULIC ASSEMBLY - VIBRATING FEEDER DRIVE

50

page

HYDRAULIC ASSEMBLY - VIBRATING FEEDER DRIVE

51202586 (202568)

page

HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR

52

(202570)

HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR

53

page

HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR CYLINDERS

54

page

HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR CYLINDERS

55202586 (202571)

page

HYDRAULIC ASSEMBLY - CRUSHER LID

56

page

HYDRAULIC ASSEMBLY - CRUSHER LID

57202586 (202573)

page

HYDRAULIC ASSEMBLY - MAGNET

58

page

HYDRAULIC ASSEMBLY - MAGNET

59202586 (202575)

page

HYDRAULIC ASSEMBLY - STACKER OPTION

60

page

HYDRAULIC ASSEMBLY - STACKER OPTION

61202586 (202578)

page

HYDRAULIC ASSEMBLY - SCREEN & FINES CONVEYOR

62

page

HYDRAULIC ASSEMBLY - SCREEN & FINES CONVEYOR

63202586 (202579)

page

HYDRAULIC ASSEMBLY - SIDE DELIVERY & SCREEN CYLINDERS

64

page

HYDRAULIC ASSEMBLY - SIDE DELIVERY & SCREEN CYLINDERS

65202586 (202580)

page

HYDRAULIC ASSEMBLY - CARRY BACK CONVEYOR

66

page

HYDRAULIC ASSEMBLY - CARRY BACK CONVEYORS

67202586 (202581)

HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR

page

HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR

69202586 (202584)

HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR CYLINDERS

page

HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR CYLINDERS

71202586 (202585)

page

HYDRAULIC ASSEMBLY - PUMPS & TANKS

72

page

HYDRAULIC ASSEMBLY - PUMPS & TANKS

73202586 (202582)

page

HYDRAULIC TANK

74

75

HYDRAULIC TANK


1 Hydraulic Tank 204718 12 Tank Mount Filter 204375 13 Reservoir Breather 204376 14 Level/Temp Gauge 9399 15 End Cover Kit W/Drain 42-80131 16 Hex Capscrew 45-00124 17 Pipe Plug 47-18027 18 Hex Plug 180275 1

FUEL TANK

77

FUEL TANK


1 Fuel Tank 204127 12 Gauge 114749 13 Hex Capscrew 45-00149 44 Washer 45-60004 4

page

ELECTRICAL ASSEMBLY

78

(216604)

Description Part No. Qty.

Pin Terminal 110354 38Cable Seal 110355 38Term Block 92175 30Term Block End Barrier 92176 1Mounting Track 40-50023 10End Clamp for Mounting 32144 2Wire Marker 193394 30Horn 166251 1Alarm 183545 2Cord 183555 20'Fitting 145248 61/2" Sealing Gasket 97794 6Conduit Locknut 40-96062 8Mounting Box 11861 1Terminal Pin Crimp 70.02372 20Terminal Pin Crimp 70.02373 6Fitting, 1/2" NPT 40-80064 1Electrical Assembly Display Cable 183620 1Sleeve Terminal 110353 13 Pin Tower Conn 183614 24 Pin Tower Conn 183616 62 Pin Tower Conn 183612 32 Pin Shroud Conn 183611 3Cord 40-75003 30'PLC 166266 1Prox 193482 1Cordset 193458 1Connector 118633 1Din Conn Lighted 183556 4'Cable Tie 22224 20Cable Tie 48074 20Strap 40-96021 4Cable Tie Mount 13189 20Shielded Cable 97433 12'Receptacle 118631 1Dust Cap for 118631 118634 1Large Print Pocket 156925 1Conduit Locknut 40-96062 10

ELECTRICAL ASSEMBLY

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Deutsch DT SeriesConnector # DTO6-2S

Secondary Lock # W2S

Socket Terminal # 00-00-7241

(216604)


Conduit Plastic Bushing 40-93070 2Electrical Fitting 10617 2Sealing Gasket 97794 1Sealing Gasket 97795 1Fitting 40-80012 4Fitting 40-80016 1Strap 10083 2Rigid Conduit 30802 1Term Block 170403 10Term Marking Strip Auto Direct 170404 40Wiring Duct 125236 2'Wiring Duct 125235 3'Wire Label 190920 20Wiring Harness 216609 1Electrical Bracket 193494 1Display 166270 1Hook 215646 14 Pin Shroud Conn 183615 2Term Fused 216681 2Term Mark Strip; use w/216681 216682 2Term Separator Plate; use w/216681 216683 1Term Jumper; use w/216681 216684 2

Omnex Radio 193474 1Omnex Radio Tether Cable 193475 1

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Deutsch DT SeriesConnector # Plug 193449

Secondary Lock # 193451

Socket Terminal # 801586

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Pump; 90L250, 15.25CIR 202516 1Hyd Pump; 90L055, 3.35CIR 202555 2Pump; MPV046 185245 1Hyd Pump; 350, 3.18-1.28CID 202566 1

84

POWER UNIT PARTS

204747

page


Decal, Built in USA 27302 2Decal, Loading Area BB-64826 2

Decal, Pioneer ID 46-60151 2Decal, Lube Point 139088 6

Decal, Warning, Moving Parts 114930 2Decal, Warning 807517 2

Decal, Caution 114933 2Decal, Fire/Explosion Hazard 139089 1

Decal, V/F Gear Case 74958 1Decal, Rotation Arrow 46-60044 2

Decal, Danger, Rotating Pulley 114929 2Decal, Drive Guard Required BB-64828 2

Decal, Rocky Trax 179562 2Decal, Pioneer ID 46-60149 2

Decal, Conveyor 182456 2Decal, Conveyor Maintenance 182461 2

Decal, 4 Spool Gresen 186865 1Decal, Moving Tracks 185173 4

Decal, No Step 54880 2Decal, Rotating Pulley 114929 4

Decal, Rotating Pulley 114928 3Decal, Diesel Fuel Only 139085 1

Decal, Falling/Flying 114927 2Decal, Loading Area 1139083 3

Decal, Impact Hazard 202607 2

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DECALS

179561

pageYankton, SD 57078

West 21st StreetPIONEER PRODUCTS

page

Equipment Sales: (800) 542-9311 Part Sales and Service: (800) 766-9793

R

an Astec company 7 0 0 W E S T 2 1

s t S T R E E T - P. O . B O X 2 0 - YA N K T O N , S O U T H D A K O TA 5 7 0 7 8

KOLBERG-PIONEER, INC.

Goodfellow CorporationRich HansenP.O. Box 1020Pleasant Grove, UT 84062UNITED STATES

Sold To: Ship To:

Goodfellow CorporationRich Hansen390 N. 2000 W.Lindon, UT 84042USA

Ship Via: WILL ADVISE

Order:Purchase Order:

Territory:KPI Contact:Order Date:

Date:Account Type:

602507KG0092

Territory 7Tim Diede

05/25/200505/27/2005

DEALER

Order Transaction Details

Call Rich Hansen @801-796-6126 tocoordinate shipping F.O.B. YANKTON,SD 3rd PARTY BILL.

$423,792.00

02/04/05Product: PIA00T - Impactor Andreas - Trax Plant Project No.: 700837

Engineer:

Eng. Release:

Amount:Rotor Diameter: 42Rotor Length: 50

(1) Pioneer FT4250 Close Circuit Track Mounted Impactor including the

following:

BASIC SPECIFICATIONS:

* Engine - Cummins QSM11, 400 HP, 1800 RPM, fuel tank

* Hydraulics - Hydrostatic pump group and circuit with 200 gallon oil

reservoir

* Control System - radio remote/tether

* Impactor - 4250 horizontal shaft with heavy-duty solid rotor assembly,

3 reversible and replaceable blow bars, primary apron and secondary,

manual adjustment of aprons and hydraulic actuated access door

* Track Undercarriage - track width 600 mm (23.6")

* Feeder - 50" x 15', 5' step deck grizzly, 950 rpm max., 15' loading

hopper with fixed walls and by-pass chute

* End Delivery Conveyor - 48"x 40' hydraulic drive, conveyor easily

removable for maintenance

* Vibrator Screen - 5' x 12' Single Deck - 2 bearing with mounting,

hydraulic drive and screen cloth 1 1/2" square provided unless otherwise

advised

* Under Screen Conveyor - 48" with belt and drive

* Cross Overs Conveyor - 24" with belt and drive

* Return Conveyor - 18" with belt and drive (fold for travel)

* Dust Suppression System with manifold for customer water source

BASIC SPECIFICATION CHANGES:

440 PIW single ply synthetic polyester gauze with 1/4"

top x 1/8" bottom covers, grade 1 rubber vs.

std. on end delivery.

Detailed Description:

1. Paint - Beige.

2. Decals - Pioneer.

Ship Date: May 31, 2005 or sooner.

Serial Number(s) for this item:

Serial Number Item Description405628 PIA00T Impactor Andreas - Trax Plant Rotor Diameter: 42 Rotor Length: 50405629 PIA000 Impactor Andreas - Unit Rotor Diameter: 42 Rotor Length: 50405630 PFVB00 Feeder - Vibrating Width (Inches): 50 Length: 15405631 KS7110 Series 71 - Conventional Screen - 1 Deck Width: 5 Length: 12

IB-271IB-266IB-204IB-223IB-200

was order 602366

LRyken

Note

updated liners on 3-15-06

Track Mounted Impactor - KPI-JCI and Astec Mobile … Nut 45-42008 12 3 Bolt 45-00125 186 Lockwasher...

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Transcript of Track Mounted Impactor - KPI-JCI and Astec Mobile … Nut 45-42008 12 3 Bolt 45-00125 186 Lockwasher...