TPI - Example Report.

Report No.: CBLT-TPI-00F-186-12623 AJN :

of 16 RSG/QA-QC/TPI Rev.01

Client: COBALT INTERNATIONAL ENERGY / TOTAL P O: N/A Location: ANGOLA LOGISTICS BASE Date / Period Manufacturer/s: SCHLUMBERGER/HALLIBURTON

Item Inspected

Sl. No. Item Identification No. Description Qty (Unit)

1 PMP – EA - 761 ELECTRICAL TRANSFER PUMP 1

Inspection Carried Out: Result of Inspection: Accepted Rejected Hold

Non Conformance Reports (NCR):

HOLD : SPECIFIED ON PAGE 6

Verification:

Approved procedures.

Approved Drawings.

Operator Competency.

Calibration & Traceability.

Quality control plan & Inspection test plan.

Parts Traceability.

Vendor Documents.

Stage of Inspection:

Before assembly.

During assembly.

During Testing.

Final Inspection.

Packing.

Photographic survey.

Kind of Inspections:

Witnessing tests.

Final inspection.

Document review.

Expediting & vendor assessment

Goods receipt inspection

Stamping: Yes. No.

Compatibility of mating/system equipment:

Upper Connection Type: N/A Fish-neck length: N/A

Lower Connection Type: N/A Tong Space: N/A

Standards/Specification/Customer documents :

Please see standard list as annexed for detailed description.

3



Inspection Details:

Document verification has been carried out prior to starting the job, this includes the following:

a) Schlumberger Flow test Procedure – Electrical Transfer Pump – PMP. b) Pressure Safety Valve (PSV) Calibration Certificate. c) Bourdon Pressure Gauge calibration certificate. d) PMP Unit Certificate of Conformity. e) Annual maintenance log and 5 yearly re-certification, including UT survey. f) NDT, Test and Certification of lifting equipment and skid unit.

Flow test Preparation:- A suction pipe string was assembled using 3” pipe, connected to the pump inlet using a 3” weco union. The pipe was then connected to a pre-filled surge tank with volume indicator showing levels, the flow Is controlled by a 3”, 300# ball valve. A discharge pipe string was assembled using 3” pipe, connected to the discharge line using a 3” weco Union. The flow is controlled by a 3”, 3 way ball valve fitted to the unit diverting to the PSV. Back pressure is controlled by a 3” ball valve located on the discharge surge tank. In order to function test the pump at maximum working pressure a back pressure was established by Closing the inlet valve on the discharge surge tank. This is to test the PSV. Working pressure is to be monitored using the calibrated Bourdon pressure gauge, this gauge is a permanent fitting. The following topics are covered in the procedure as per attached checklist:

a) Connections and Preparation b) Check before start c) Function test at low pressure d) Function test at high pressure e) Final unit inspection

The unit was operated at ZERO pressure for 3 minutes, and again at 20 bar for 3 minutes. Back pressure to be Simulated in order to activate and test PSV. RESULT All aspects of the attached procedure have been strictly followed, and the unit is of good working order. The serial number of the bourdon pressure gauge was not visible/marked. Schlumberger was advised that this would need to be replaced with a calibrated unit to conform with Cobalt requirements. The gauge was changed out and tested at min/max working pressure.



EQUIPMENT DATA AND SPECIFICATION

MODEL TYPE PUMP APPLICATION CAPACITY MAX WP PMP - EA ELECTRICAL SCREW STANDARD 4000 BBL/D 300 PSI

INLET OUTLET FLUID SUPPLY VOLTS GROSS WEIGHT SUPPLY KW

FEMALE MALE OIL 400 @ 50Hz 460 @ 60Hz

1500 kg 33



Annex 1 - Standards/Specifications/Customer documents : Title Reference No. Revision

Operator Quality Plan A21-10-018 24th Feb. 2012

Metallic products -Types of inspection documents EN 10204:2004

General principles for the selection of cracking-resistant materials NACE MRO175 / ISO 15156 Part 1

European Pressure Equipment Directive 97/23/EC

ATEX Directive – Certified for explosive areas – Zone 2 94/9/EC

British Standard – Offshore Cargo Carrying Units BS 7072 1989

ASME- American Society of Mechanical Engineers: Process Piping Design. B31.3

Testing of Bourdon Pressure Gauges EN 837 - 1

Pressure Gauge Calibration ISO 17025

ASME – Performance Test Code – Pressure Relief Devices

PTC25 1994

ASME – Performance Test Code –Pressure measurement

PTC19.2 1998

ASME – Performance Test Code –Displacement Pumps PTC7.1 1969

ASME- American Society of Mechanical Engineers: Working pressure and temperature limits B31.9

ASME- American Society of Mechanical Engineers: Pipe flanges and flange fittings B16.5

MSS – Manufacturers Standardization Society – Standard marking systems for valves, fittings, flanges and unions

SP25

API – American Petroleum Society – Pipeline valve specification. API 6D

API - American Petroleum Society –Pressure relief Systems API.RP.520 / API.RP.521

Surface Testing – Pressure testing manual 3045666

Schlumberger – 4000 BOPD PMP Maintenance manual



DOCUMENT AUDIT CHECK LIST INTL

ELECTRICAL TRANSFER PUMP – PMP-EA-761 Vendor: VALE TONG Signed: Position: MAINTENANCE MANAGER

Auditor: RYAN GILLESPIE Signed: Department: RUSSEL SMITH TPI

Item No. Title Location Compliance

01 Procurement Records QA File YES

02 Maintenance Records QA File YES

03 Replacement Records QA File (See Correction note 1) YES

04 Bourdon Gauge

Calibration QA File / attached herein (See Correction note 1) YES

05 Annual Survey QA File YES

06 5 Yearly Certification QA File YES

07 As Built P & ID QA File YES

08 SKID Test Certification QA File / Attached herein NO

09 SKID MPI Report QA File / Attached herein NO

10 LOLER SI2307 - LGI QA File / Attached herein NO

11 PRV Calibration QA File / Attached herein YES

12 Pressure Equipment

Directive - DOC QA File / Attached herein YES

13 Safety of Machinery

Directive - DOC QA File / Attached herein YES

14 Quality Conformity -DOC QA File / Attached herein YES

15 PMP 4000 bpd

Maintenance Manual Surface Testing Maintenance Office YES

16 Surface Testing –

Pressure Testing Manual Surface Testing Maintenance Office YES

17 Pressure Recorder

Calibration QA File / Attached herein YES



CORRECTIVE ACTION RECORD / REQUEST INTL

ELECTRICAL TRANSFER PUMP – PMP-EA-761 Vendor: VALENTINE TONG Signed: Position: MAINTENANCE MANAGER

Auditor: RYAN GILLESPIE Signed: Department: RUSSEL SMITH TPI

NON CONFORMANCE / ACTION REQUESTED DATE REQUESTED / DATE RECTIFIED / CLOSED OUT

1

Bourdon pressure gauge – no identification number or calibration certificate. No auditable test/inspection history

Replace with a traceable

Calibrated gauge.

Record in the QA file

22 June 2012 22 June 2012

Non-Conformance: 1) Skid unit has not proof load test certification and is out of compliance

Recommendation – The skid unit is to be proof load tested by a third party as per BS7072 – offshore Cargo Carrying Units

2) No NDT reports available, it is required that lifting points on BS7072 units undergo an MPI examination within a 24 month period.

Recommendation – The lifting points of BS7072 units are to undergo an MPI examination every 12 months by a third party.

3) SI2307 certification is out of compliance. The skid unit is to be certified every 6 months by a third party.

Recommendation – The skid unit is to undergo a visual examination as per SI2307:LOLER1998

4) SI2307 certification is out of compliance. The lifting accessories i.e the lifting set, inclusive of 4 leg sling and 4 x shackles are to be certified every 6 months by a third party

Recommendation – The lifting accessories inclusive of quad sling and shackles are to undergo a visual examination as per SI2307:LOLER1998

NOTE - All of the above should be carried out at the same time by a specialist lifting equipment inspection company

TPI - Example Report.

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