TOYOTA Production System;KanbanProduction · Logic of the push system production ＝Logic from the...
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ConsultSourcing Corporation TOYOTA Production System;Kanban Production <resume>
Transcript of TOYOTA Production System;KanbanProduction · Logic of the push system production ＝Logic from the...
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TOYOTA Production System;Kanban Production<resume>
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Pull system production style
Processing AssemblyMaterial receiving
Order
JIT=The right material at the right time at the right place and in the exact amount.
Placement of order
Kanban production
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Flow of the Kanban production
Placement of order
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The concept of production schedule and inventory
End of month
piece/day
the production speed
the sales speed
stock-outstock
Beginning of the month
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The concept of production schedule and inventory
End of month
piece/day
the sales speed
stock-outstock
Ｍａｘ
Beginning of the month
Scheduled production amount
the standard stock
the safety stock
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General production style
Productionschedule
Productionschedule ProcessingProcessing AssemblyAssembly ShippingShipping
OrderOrder Trend analysis Analysis of Cycle Movement Analysis of Seasonal Variation Analysis of Irregular Component
Trend analysis Analysis of Cycle Movement Analysis of Seasonal Variation Analysis of Irregular Component
Demand forecastDemand forecast
Push system production
Production schedule
Production schedule ProcessingProcessing AssemblyAssembly ShippingShipping
Demand forecastDemand forecast
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Flow of the push system production
Processing area(Lathe)
Assembly area(Welding)
Material receiving area
Shipping area
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Logic of the push system production＝Logic from the view of manufacturers
Large-lot order＝Low cost
Mass production＝High efficiency
Myth of safety stock
For markets and industries with less fluctuation in which it is easy to predict the demand.
Purchase of materials Production Inventory
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Problems in the push production system
End of month
piece/day
Beginning of the month
Demand forecast（the sales speed）
stock-outstockScheduled production amount
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Problems in the push production system
End of month
piece/day
Beginning of the month
stock-outstockScheduled production amount ＜
the actual demand（the sales speed）
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Problems in the push production system
End of month
piece/day
Beginning of the month
stock-outstockScheduled production amount ＞
the actual demand（the sales speed）
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Follow the sales speed
End of month
piece/day
Beginning of the month
Make the production speed follow the actual demand
Minimum safety stock(the standard stock)
Pull system production
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