TOYOTA HIGHLANDER/HIGHLANDER HV 2008- HANDS FREE BLU …
Transcript of TOYOTA HIGHLANDER/HIGHLANDER HV 2008- HANDS FREE BLU …
TOYOTA HIGHLANDER/HIGHLANDER HV 2008- HANDS FREE BLU LOGICPreparation
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Item2 Item3 Item5 Item6 Item7 Item8Item4
Part #: PT923-00111 NOTE:Partnumberofthisaccessorymaynotbethesameasthepartnumbershown.
Conflicts: JBL Audio, Factory Navigation
Kit Contents: For kits manufactured on or after 19D0, installation kits will include BLU Logic Switch Decal. The manufacturing date code is on the part label of the packaging box and is printed as “DDMY”.” Please note that this manufacturing date is per Toyota standards and is in the format of DAY-DAY-MONTH-YEAR. Example: “31L8” date on label means “31st, December, 2008”.
Hardware Content
Item# Quantity Reqd. Description
1 1 InterfaceModule2 1 MainPowerHarness3 1 BLULogicSwitch4 1 SwitchExtensionCable5 1 Microphone6 15 9.5”LockTies7 2 AdhesiveFoamPad8 1 Owner’sManual9 33cm 1/4”WireSplitLoom10 1 BLULogicDecal
Additional Items (mayberequired)
Item# Quantity Reqd. Description
Recommended Sequence of Application
Item# Quantity Reqd. Description
Vehicle Service Parts (mayberequiredforreassembly)
Item# Quantity Reqd. Description
LegendSTOP: Damagetothevehiclemayoccur.Donotproceeduntilpro-cesshasbeencompliedwith.
CAUTION:Aprocessthatmustbecarefullyobservedinordertoreducetheriskofdamagetotheaccessory/vehicle.
OPERATOR SAFETY:Usecautiontoavoidriskofinjury.
TOOLS & EQUIPMENT:UsedinFigurestocalloutthespecifictoolsandequipmentrecommendedfortheprocess.
REVISION MARK:Thismarkhighlightsachangeininstallationwithrespecttopreviousissue.
SAFETY TORQUE:Thismarkindicatesthattorqueisrelatedtosafety.
VIDEO:VideoAvailable;clicktoPlay
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Recommended ToolsPersonal & Vehicle Protection Notes
SafetyGoggles
SeatCovers
FloorCovers
Special Tools
PanelClipRemoval SST#00002-06001-01
Sockets 10mm
Screwdriver Phillips,#2
SideCutters
TorqueWrench 36in-lbf(4.07N.m):7ft-lbf(10N.m)
Installation Tools Notes
MaskingTape VDCSupplied
FoamTape VDCSupplied
Special Chemicals Notes
Cleaner VDCApprovedCleaner
General Applicability
Note:
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TOYOTA HIGHLANDER/HIGHLANDER HV 2008- HANDS FREE BLU LOGICPreparation
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Table of Contents
I. Preparation............................................................................................................................................... 1-21. TableOfContents..................................................................................................................................22. ContentLocation....................................................................................................................................3
II. Procedure................................................................................................................................................4-141. VehiclePreparation................................................................................................................................42. VehicleDisassembly..............................................................................................................................43. InterfaceModuleInstallation.................................................................................................................74. MicrophoneInstallation.........................................................................................................................95. BLULogicSwitchInstallation-OptionI...........................................................................................106. BLULogicSwitchInstallation-OptionII..........................................................................................117. FinalizeTheInstallation.......................................................................................................................138. ApplyBLULogicDecaltoSwitch......................................................................................................14
III.Checklist....................................................................................................................................................151. AccessoryFunctionChecks.................................................................................................................152. VehicleFunctionChecks......................................................................................................................15
Accessory Installation Practice (read before installation)Caremustbetakenwheninstallingthisaccessorytoensuredamagedoesnotoccurtothevehicle.Theinstallationofthisaccessoryshouldfollowapprovedguidelinestoensureaqualityinstallation.
Theseguidelinescanbefoundinthe“AccessoryInstallationPractices”document.
Thisdocumentcoverssuchitemsas:• VehicleProtection(useofcoversandblankets,cleaningchemicals,etc.)• Safety(eyeprotection,checkingtorqueprocedure,etc.)• VehicleDisassembly/Reassembly(panelremoval,partstorage,etc.)• ElectricalComponentDisassembly/Reassembly(batterydisconnection,connectorremoval,etc.)
PleaseseeyourToyota/Scion/Lexusdealerforacopyofthisdocument.
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ContentLocation
1 InterfaceModule2 WiredMicrophone3 BLULogicSwitchLocation-OptionI4 BLULogicSwitchLocation-OptionII
TOYOTA HIGHLANDER/ HIGHLANDER HV 2008 - HANDS FREE BLU LOGICProcedure
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1. Vehicle Preparation (Fig. 1-1)
a. Applyparkingbrake.b. Protectfenderbeforestarting.c. Removethenegative(–)batterytermi-
nal.
CAUTION:Donottouchthepositivetermi-nalwithanytoolduringremoval.d. Usingtheprotectiveblanket,coverfront
seat,sideoftheshiftleverandcenterconsole.
e. Placeremovedvehiclecomponentsonaprotectiveblanket.
Fig.1-1
2. Vehicle Disassembly.
a. RemovetheupperHVACairventas-sembly.
1.Usinghandsorappropriatepanelremovaltool,disengagetheclipsandpullstraightout(Fig1-2).
NOTE:Applyprotectivetapetoanypryareas.
b. Removethecenterinstrumentclusterfinishpanel(Fig.1-3).
1.Applyprotectivetapetothearea.
2.Usingapanelremovaltool,disengagetheclip1and2.
3.Usingapanelremovaltool,disengagetheclip3,4andclawA,B.
NOTE:IncaseofSmartKeySystem,pre-ventthesurfacefrombendingdamage.
4.Usingapanelremovaltool,disengagetheclip5,6andclawC,D.
5.DisengagetheclawE,Fandclip7.
6.DisengagetheclawG,Handclip8.
7.DisengagetheclawIandJ.
Fig. 1-2
Socket(10mm),Ratchet
PanelRemovalTool
Fig. 1-3
PanelRemovalTool
TOYOTA HIGHLANDER/ HIGHLANDER HV 2008 - HANDS FREE BLU LOGICProcedure
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c. RemovetheHVACassembly.
1.DisengagetheHVACassemblybypullingstraightout.(Fig.1-4).
2.Disconnectallconnectorsandsetaside.
Fig.1-4
d. Removetheradioassembly.
1.Removetwo(2)boltslocatedabovetheradioassemblyusinga10mmsocket/ratchet(Fig1-5).
2.Removetwo(2)boltsbelowtheradioassemblyusinga10mmsocket/ratchet(InsertImage).
Fig. 1-5
Fig.1-6
3.Usingyourhands,carefullypullouttheradioassembly(Fig.1-6).
4.Supporttheradioonasupportbox(orwithotherappropriatemeans)topreventanydamagetotheconnectionsaswellaspreventingscratches.
NOTE:Becarefulnottoputtoomuchten-sionontheradioconnectionswhenpullingouttheradio.
5.Disconnectanyconnectors.
Fig.1-5
10mmRatchetSocket
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f. Removedriversidekickpanel.
1.Removeplasticlocknut(InsertIm-age).
2.Disengagekickpanelandremove.(Fig.1-8).
e. Disengagedriversidestepcoverandremove(Fig.1-7).
Fig.1-8
Fig.1-7
g. Removekneepanel.
1.Usinga10mmratchetsocket,removetwo(2)boltsonthebottomofthekneepanel(Fig.1-9)
2.Disengagetheclipsbygentlypullingthebottomofthepanelout(Fig.1-9).
3.Disconnectanyconnectorsandre-move.
Fig.1-9
10mmRatchetSocket
TOYOTA HIGHLANDER/ HIGHLANDER HV 2008 - HANDS FREE BLU LOGICProcedure
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DO NOT COVER
h. Removekneeairbagassembly.
1.Removefour(4)boltsusinga10mmratchet/socket(Fig.1-10).
NOTE:Useextremecautionwhenremov-ingkneeairbagassemblyasedgeareverysharp.
2.Carefullyremovetheairbagassemblyandrestitonanappropriateprotectivecover/support.
NOTE:DONOTdisconnectairbagassem-bly.
3.DonotputtoomuchtensionontheYellowABScable.
3. Interface Module Installation
a. PrepInterfaceModule
1.Applyapproximately3.0inches(75mm)offoamtapetothecorneroftheECUasshowninthephoto(Fig.1-11).
NOTE:Makesurenottocovertheventila-tionholesontheECUmarkedbytheredarrow.
2.DONOTremovetheprotectivefoamwraponthemodule.Fig.1-11
Fig.1-12
b. Routemainharnessandmicrophonecable.
1.Connectmainpowerharness,micro-phoneandswitchconnectortointer-facemodule.
NOTE:TheRedconnectorisconnectedtothematchingRedconnectoronthemodule.
2.Feedthemainharnessandmicro-phonefromdriverskneepanelareaupintotheradiocompartment(Fig.1-12).
NOTE:DONOTroutetheswitchcableatthistime.
Fig.1-10
10mmRatchetSocket
TOYOTA HIGHLANDER/ HIGHLANDER HV 2008 - HANDS FREE BLU LOGICProcedure
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Fig. 1-13
3.Continuetofeedthemainharnessandmicrophonefromkneepanelupto-wardsradiocompartment(Fig.1-13).
Fig.1-14
Fig.1-15
IPSupportBracket
d. Attachthemoduleinplacewithwiretiesasfollows:
1.WiretieinuppercornerofmoduleconnectedtoOEwireharnessasshown(Fig.1-15).
2. Interlocktwowiretiestogethertogoaroundthemoduleandsecureittothemetalbracketinthelocationshown(Fig.1-15).
3.TightenbothwiretiestoassuretheECUisrigidlyattachedandwillnotrattle.
4.Cutoffexcesswireties.
c. MountInterfaceModule.
1.TheECUshouldbepositionedtotheleftofthemetalIPsupportbracket.
2.MakesurethattheBLULogiccon-nectorsarepointingtowardthefrontofthevehicleandtheairventilationholespointingdown(Fig.1-14).
NOTE:MakesurethattheprotectivefoamsleeveisproperlyinplacetoprotecttheECUfromrattles.
VentilationHoles
SideCutters
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Fig.1-18
4. Microphone Installationa. Routethemicrophonecable.
1.Usingyourhands,disengagetheclus-terbezel.
2.Pullstraightbacktoremove(Fig.1-16).
Fig.1-17
Fig.1-16
~8.5”
3.Routethemicrophoneovertowardstheopeningoftheclusterbezel.
NOTE:MakesurethemicrophonegoesthroughthetopopeningoftheclusterbezelcavitypointedoutbytheREDARROW(InsertImage).
4.LooselysecurethemicrophonecabletothewireloomleftoftheIPSupportbrace(Fig.1-17).
NOTE:Wiretiewillbesecuredlater.
5.ApplyapieceofadhesivefoampadtothefaceoftheIPSupportbraceasshown(Fig.1-17).
6.Leaveapproximately8.5”ofslackonthemicrophonesideandsecurethewiretiefrom4.a.4(Fig.1-18).
7.Cutoffexcesswireties.
SideCutters
TOYOTA HIGHLANDER/ HIGHLANDER HV 2008 - HANDS FREE BLU LOGICProcedure
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SideCutters
Fig.1-18
b. MounttheMicrophone.
1.Using2-3inchesofadhesivefoampad,securethemicrophonetothein-nerrightoftheclusterbezelcavityasshown(Fig.1-19).
2.Cleanthemicrophonemountingloca-tionwithVDCapprovedcleaner.
3.Mountmicrophoneonthebottomrightsideofbezel.Minimizetheamountofexposedwirevisibletothecustomer.0-20mmofexposedwireisacceptable(Fig.1-20).
NOTE:Themicrophoneshouldbelevel&flushwiththesilvertrim.Thewireportion,shouldbeapproximately0-6mmfromtheedgeofthebezel.
4.Reinstalldashclusterbezel.
5. BLU Logic Switch Installation - Option I.
NOTE:Checktoseeifthereisanopenknock-outontheleftswitchpanel.Ifblankknock-outispresent,continuewithStep#5.Ifblankknock-outisnotpresent,skiptoStep#6.a. RouteBLULogicswitchcable.
1.Routetheswitchcable(highlightedinblue)overtowardstheleftswitchpanel(Fig.1-21).
2.Leavea3-4inchpigtailthatwillbeconnectedtotheswitch.
3.Securetheswitchcabletotheexistingwireloomasshown(Fig.1-21).
4.Cutoffexcesswireties.Fig.1-21
Fig.1-20
Fig.1-19
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PanelRemovalTool
Fig. 1-21
b. Reinstallkneeairbagassembly.
1.Reinstallthefour(4)mountingboltsusinga10mmratchet/socketinthese-quencepointedoutintheimage(Fig.1-22).
2.Torquethefour(4)mountingboltsinthesamesequenceto10Nm(7ft-lb).
Fig.1-24
112
33
4
10mmRatchet/Socket
Fig.1-22
Fig.1-23
c. MountBLULogicSwitch.
1.Removethecenterknock-outandmountBLULogicswitch(Fig.1-23).
2.Makesurethesolidarrowispointingupwards.
NOTE:Usenextavailableblanklocationifcenterlocationisoccupied.
3.ConnecttoBLULogicswitchtothepigtailandreinstallkneepanel,kickpanelandsidestepcover.
6. BLU Logic Switch Installation - Option II
USEONLYIFOPTIONIISNOTAVAIL-ABLE.a. Removecenterconsolesubassembly.
1.Removetheshiftknob(Fig.1-24).
2.Usinghandsorappropriatepanelremovaltooldisengagetheconsolesubassembly(InsertImage).
NOTE:Applyprotectivetapetoanypryarea.
3.Disconnectanyconnectorsandsetaside.
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SideCutters
Fig.1-27
4.Securethespareconnectortotheexist-ingwireharness.
b. RouteBLULogicSwitch.
1.Routetheswitchcableuptowardstheinterfacemodule.
NOTE:Switchcableishighlightedinblue.
2.Removetheslackfromtheswitchcableandwiretieinplacewithexist-ingwireloomscircledinyellow(Fig.1-25).
Fig.1-26
Fig.1-25
SideCutters
c. MountBLULogicSwitch.
1.Removetheleftblankknock-out(Fig.1-27).
3.Continueroutingtheswitchcabletotherightoftheshifterassembly(Fig.1-26).
4.Leavea3-4inchpigtailthatwillbeconnectedtotheswitch,securetheswitchcabletotheexistingwireloomusingawiretie(Fig.1-26).
5.Useanotherwiretieandsecuretheswitchcabletothecrossbrace(InsertImage).
6.Cutoffexcesswireties.
TOYOTA HIGHLANDER/ HIGHLANDER HV 2008 - HANDS FREE BLU LOGICProcedure
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Fig.1-28
2.Mounttheswitchinthelocationoftheblankknock-out(Fig.1-28).
NOTE:Makesurethesolidarrowispointingtowardsthefrontofthevehicle.
3.Reinstallcenterconsolesubassembly.
d. FinalizetheInstallation.
1.Connectmainpowerharnesstomatch-ingradioconnectionsasneeded.
NOTE:AVC-LAN(12pin)connectormaynotbepresentonthevehicle’sharness.Wiretiethisconnectortotheharnessunconnected,butALWAYSconnecttheAVC-LAN(12pin)connectorintotheradio.
IfAVC-LAN(12pin)connectorispresentonvehicleharness,connecttojumperprovidedwithBLULogicunit.
2.Bundleupexcessmainharnessandmicrophonewire.Securethemtodashreinforcementbarwithtwo(2)wireties(Fig.1-29).
e. Reinstallradioassembly.
NOTE:Ifanyotheraccessoriesareinstalledthatconnecttotheheadunit,BLULogicshouldbetheunitthatplugsintotheradiofirst.f. ReinstallHVACAssembly.
g. ReinstallHVACAssemblecenterinstru-mentclusterfinishpanel.(Fig.1-30)
1.Setthepaneltentativelyadjustingheatcontroldialposition.
2.Confirmingthetopofclip1~6isclosetotheoppositehole,assembleclip7→clawF→clawE→clawI→clawJ→clip8→clawH→clawGinorder.
3.Pushingtheleftsideofthepanel,as-sembleclip2→clip1→clip4→clip3→clawA→clawB.
4.Pushingtherightsideofthepanel,assembleclip6→clip5→clawC→clawDinorder.
Fig.1-29
Fig.1-30
TOYOTA HIGHLANDER/ HIGHLANDER HV 2008 - HANDS FREE BLU LOGICProcedure
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Fig.1-31
Fig.1-32
5.Checkthegapallaroundtheedge.
6.Ensurealledgesaresnappeddownandaligneduptothematingpanels
7.Checkfordirt,scratch,damage(whit-ening)etc.onthesurfaceofthepanel.
h. Reinstallairventassembly.
i. Positionnegativebatteryterminalattheoriginalfactoryposition(tightenthenutto36in-lbs(4.07N.m).
CAUTION:Donottouchthepositiveterminalwithanytoolduringinstallation.j. Placeowner’smanualinglovebox.
7. Apply BLU Logic decal to BLU Logic switch. (Only kits manufactured on or after the date code on the front page will include the BLU Logic de-cal).
a. RemovetheprotectivebackingontheroundportionoftheBLULogicsticker(Fig.1-31).
b. ApplyittothecenteroftheswitchsothatthestickerhangstowardstherightasshowninFig.1-32.
NOTE:Photoshownmaynotmatchtheswitchinstallationlocationforthisvehicleandisforillustrativepurposes.
TOYOTA HIGHLANDER/ HIGHLANDER HV 2008 - HANDS FREE BLU LOGIC CHECKLIST–thesepointsMUSTbecheckedtoensureaqualityinstallation.
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Accessory Function Checks
Check: LookFor:
FactoryRadio TurnontheradioandverifythattheBLULogicModulewillmutetheaudio.Withtheradioon,pressthemiddlebuttonontheBLULogicswitchandverifythattheaudioismuted.
InterfaceKit
VerifytheproperconnectionoftheInterfacekitbypressingandholdingthemiddlebuttonontheswitchuntilyouhearone(1)beep.
NOTE:Pairingthemoduletoaphoneisnotrequired.Thisisthecustomers(ordealers)re-sponsibility.
AudioOutput TurntheradiotoanAMorFMstationandthenturnthebalancetotheLandconfirmtheaudioiscomingfromtheleftfrontspeaker.Repeatfortherightfrontspeaker.
3ButtonSwitch Coverthe3ButtonSwitchwithyourhand(s)toverifythatallthreelightsontheswitchillumi-nate.
Vehicle Function Check
Vehicle Function Vehicle Function Detail
AudioAM/FM VerifytheproperoperationofaudioAM/FM.
HazardSwitch Verifytheproperoperationofthehazardswitch.
HVAC Verifytheproperoperationoftheairconditioningsystem.
NAVSystem(ifequipped) ConfirmnavigationoperationbyAVNdiagnostics.
Left&RightSeatHeaterSwitch(ifequipped) VerifytheproperoperationoftheL&Rheaterswitch.
SRSWarningLight ConfirmSRSwarninglightilluminatesforapproximately6secondswiththeignitionON,andthengoesout.
TirePressureMonitoringSystem(TPMS) Prior to TPMS activation and Pre- delivery Service (PDS) of the Vehicle the TPMS light will blink when IG is turned on.After TPMS activation and PDS of the Vehicle the TPMS light will illuminate for a few seconds and go off when IG is turned on.
Kit Service Information
Item: Location:
1 3-Ampin-lineFuse
ThefuseislocatedbehindtheHVACassembly.Toreplace,followStep1through4toaccessthefuselocation.
NOTE:Ifthefuseisblown,theHandsFreeBLULogicwillnotturnon.
Makesureradioandinteriorlights(ifapplicable)areturnedoff.Installfuse(shortpin)forthefollowingfunctionchecks.
Turnoffallcomponentsincludingradioandinteriorlights.Removefuse(shortpin)afterfunctionchecksarecomplete.Checkwithyourdealer/porttofindoutifthisstepisrequired.