Toyota Genuine AudioC2F840C4-847B-4803-A3D4-DB81E0… · Corolla (E12-A + E12-D) TOYOTA GENUINE...

**E12**-A AND **E12**-D

Toyota Genuine Audio

INSTALLATION INSTRUCTIONS

FOR

TOYOTA MOTOR CORPORATIONManual Ref. n° AIM 000 164-1

Corolla (RHD)

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 205-04

PRECAUTIONS

• Be sure to disconnect the negative (-) lead from the battery ter-minals.

• Do not pinch the rear wiring or harness in the tightened part.

• When passing the wires through the bulkhead or other panels,use a grommet to ensure waterproofing.

• Protect the wiring using tape when it is passed through a hole.

• When disconnecting the connectors, be sure to grip the con-nector body. Do not tug on the wiring.

• Do not forcibly pull any car wiring harness. Rough tugging mayresult in opened connections, or a broken wire or harness.

• Confirm that lamps, horn, wiper and other car accessories operatenormally.

• Protect your car using wing covers, seat and so on.

• Use the correct tool when tightening bolts or nuts.

• Before drilling a hole, check that the rear of the mounting wallis clear.

• Be sure to firmly tighten connectors and terminals.

• Before connecting the power wiring to the battery, check thewiring connections, harness, etc. to see that they are properlysecured.

• Check body and trim near area of installation to be certain nodirt or scratches resulted from the installation.

PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION

waterproof - O.K. !!

Grommet

Stop it !

Taping

Insertcompletely


Corolla (RHD) - 3 05-04

TABLE OF CONTENTS

1. Application Chart......................................................................................................................................................... 4

2. System Layout ............................................................................................................................................................ 5

3. In-Dash 6CD Changer Installation ............................................................................................................................... 7

4. Hide Away 6CD Changer Installation........................................................................................................................... 19

5. Tweeters Installation ................................................................................................................................................... 25

6. Subwoofer Installation ................................................................................................................................................ 30

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2. SYSTEM LAYOUT



See Application Chart

6

HIDE-AWAY 6 CD-CHANGER

6

IN-DASH 6 CD-CHANGER



See Application Chart

24

24

SUBWOOFER

TWEETERS

21



IN CASE OF MANUAL AIR CONDITIONER

2.a) Remove the screw and control knob

.: Screw (1x)

b) Remove the lower cluster panel . : Clip (8x)

31004

100

3. IN-DASH 6CD CHANGER INSTALLATION

1.a) Remove the shift cover .

: Clip (6x)b) Remove the ashtray .2

1

Fig. 1

Fig. 2

Put the protective tapes on the shadedareas. Be sure to remove the partscarefully not to damage the section.

CAUTION

Fig. 3

IN CASE OF AUTO AIR CONDITIONER

3. Remove the lower cluster panel . : Clip (8x)

3


CAUTION

2

1

1003

3

Nylon pry tool

Nylon pry tool

Nylon pry tool

4



4.a) Remove the centre cluster panel .

: Clip (4x): Screw (4x)

b) Remove the combo .6101

5

Fig. 4

6

5

101

5. Cut the tape (10 pieces).

Fig. 5

6.a) Route and attach the changer wire

to the reinforcement pipe using tape (2x) as shown.

b) Bundle up the excess changer wire and attach it using tape (1x) asshown.

1

2

1

2

Fig. 6

When installing the combo check thatthe changer wire does not overlap thethe rear of the combo.

CAUTION

Excess wire Duct

1

2

1

Reinforcement pipe



7. Route and attach the changer wire using tape (1x) as shown.1

2

Fig. 7

When installing the in-dash 6CDchanger check that the changer wiredoes not overlap the rear of the 6CDchanger.

CAUTION

2

1

8.a) Connect the changer wire to the com-

bo using the conversion harness .

b) Refit the combo and centre cluster.: Clip (4x): Screw (4x)101

56

3462

Fig. 8

A conversion harness (P/N 08695-00370) is needed for connection to theaudio unit.

34

NOTE

52

101

Reinforcement pipe

6

34



9. Fit the spring nuts (2x).40

Fig. 9

Slightly expand the spring nuts andinstall them gently.

CAUTION40

40



10. Fit the sub brackets (L + R) usingscrews as shown.

: Screw (2x)102102

4

Fig. 10

11. Fit the side brackets (L + R) to the in-dash changer-unit using screws .

: Screw (4x)7

76

5

Fig. 11

4

102

4

5

6

102

7



12. Fit the in-dash changer-unit usingscrews + .

: Screw (2x): Tapping screw (2x)104

103104103

6

Fig. 12

13.a) Remove the distortion spring .b) Remove the cover from the lower

cluster panel .310

9

Fig. 13

14. Attach protection tape to the lowercluster panel as shown in order notto damage the surface of the lowercluster panel .3

311

Fig. 14

104103

9

10

3

113



17. Mark the cluster panel by using thetemplate ‘front’ .8

3

Fig. 17


15. Attach protection tape as shown sothat there will be no scrap adhering tothe reverse side of the lower clusterpanel .3

11

Fig. 15

16.a) Copy the template from the manual

(page 34).b) Cut the templates using scissors.

Fig. 16

11

3

19mm19mm

185mm

Marking

Marking

3

Edgefits Edge fits



20. Mark the lower side of the reverse sideof the cluster panel using a ruler.3

Fig. 20

18. Mark the right side of the cluster panelusing template ‘RH’ .93

Fig. 18

19. Mark the left side of the cluster panelusing the template ‘LH’ .103

Fig. 19

Marking

Marking

Marking

Ruler

5mm

55mm

55mm

55mm

25mm

5mm

25mm

185mm

185mm

9

10

10

3

3

3



21. Make 2 cuts at the 2 marked points inthe lower cluster panel as shownusing a saw.

3

Fig. 21

22. Make a cut in the lower cluster panelas shown using a cutter.3

Fig. 22

Be careful not to damage the lowerpart of the cluster panel with the saw.

CAUTION

Cut

Cut

3

3

23. Cut the 2 ribs as shown using a saw.

Fig. 23

Cut

3

05-04 Corolla (RHD) - 16


26. Cut the other markings on the left sideof the lower cluster panel using acutter.

3

Fig. 26

24. Cut the marked areas at the 4 cornersof the lower cluster panel using asaw.

3

Fig. 24

25. Cut the other markings on the rightside of the lower cluster panel usinga cutter.

3

Fig. 25

3

3

Ruler

Ruler

3

05-04


Corolla (RHD) - 17

27. Cut the marked area using a ruler asshown.

Fig. 27

Ruler3

28. Fit the panel on the lower clusterpanel using clips .

: Clip (2x)12

12311

Fig. 28

3

3

12

12

11

11



29. Reinstall the lower cluster panel .3

Fig. 29

3

11



4. HIDE AWAY 6CD CHANGER INSTALLATION

1.a) Remove the shift cover .

: Clip (6x)b) Remove the ashtray .2

1

Fig. 30

2

1Nylon pry tool


2.a) Remove the screw and control knob

.: Screw (1x)

b) Remove the lower cluster panel . : Clip (8x)

31004

100

Fig. 31

3

Fig. 32

IN CASE OF AUTO AIR CONDITIONER

3. Remove the lower cluster panel . : Clip (8x)

3

3

100

4

Nylon pry tool


CAUTION


CAUTION

Nylon pry tool



4.a) Remove the centre cluster .

: Clip (4x): Screw (4x)

b) Remove the combo.101

5

Fig. 33

6

5

101

5.a) Remove the front scuff plate (R).

: Clip (7x)b) Remove the kick panel (R).

: Nut (1x) and clip (1x)10513

10712

Fig. 34

13

12

105

107

6. Remove the bolts at the front ofthe driver’s seat .

: Bolt w/washer (2x)10620

106

Fig. 35

Fasten the bolts with specified torquewhen reassembling.

CAUTION

20

106



7.a) Remove the covers (2x) and the

bolts at the rear side of the driver’sseat .

: Bolt with washer (2x)b) Remove the driver’s seat .20

10620106

18

Fasten the bolts with specified torquewhen reassembling.

CAUTION

Fig. 36

106

18

20

8. Cut the tape (10 pieces).1

Fig. 37

1

9.a) Pull back the floor carpet .

: Clip (2x)b) Route the changer wire and attach

using tape (5x).c) Attach the excess wire of the changer

wire onto the cross memberusing tape (2x).

d) Reinstall the carpet .251

152

1

2

25

Fig. 38

15

Excess wire

1

2

25



10. Route the changer wire along thereinforcement pipe and attach usingtape (2x) as shown.1

2

Fig. 39

1 2

Reinforcement pipe

11.a) Connect the changer wire to the com-

bo using the conversion harness .

b) Refit the combo and centre cluster.: Clip (4x): Screw (4x)101

56

3462

Fig. 40

A conversion harness (P/N 08695-00370) is needed for connection to theaudio unit.

34

NOTE

52

101

Reinforcement pipe

634



12. Attach the spacers and the tapes to the base bracket .

: Screw (M5x10) (2x): Spacer with nut (2x): Tape(2x)1

17

15

13

117

Fig. 41

13

15

17

17 131 17

1

13.a) Cut the carpet as shown.b) Strip off the insulation at the reverse

side of the carpet.17

Fig. 42

Rib for insertion of the weather strip

80m

m

269mm

120mm

Cut the carpet

35mm

235m

m

145m

m 17

Console box



14. Attach the base bracket on the floorunder the driver’s seat.

13

Fig. 43

13

15. Fit the side brackets (2x) to thechanger-unit using screws .

: Flat head screw (M5x8) (4x)20

206

19

Fig. 44

CAUTION

Loosen the screws before movingthem. Screw up after the position ischanged.

CAUTION

Before installing the changer unit,change the two ‘V-H’ screws into the‘H’ (horizontal) position when it isinstalled horizontally.

NOTE

20

19

6

16.a) Connect the changer wire to the

changer unit .b) Fit the changer unit to the base

bracket using screws .: Screw (M5x10)(2x)15

1513

6

6

2

Fig. 45

6

15

13

2



5. TWEETERS INSTALLATION

1. Remove the A-pillar cover RH .: Clip (2x)

23

Fig. 46

23 Do not reuse the removed clips. Ordernew clips (part nrs. 75597-05010 and90467-10161).

CAUTION

2. Remove the driver’s side front scuff plate.: Clip (7x)

12

Fig. 47

12

3. Remove the driver’s side kick panel .: Nut (1x) and clip (1x)105

13

Fig. 48

13

105



4. Cut out the template (see fitting kit)and put it on the A-pillar cover.Drill 2 holes of 7 mm.Drill a hole of 32 mm.

Fig. 49

5. Cut out the necessary foam and ribs atthe back of the A-pillar cover .23

Fig. 50

23

6. Install the tweeter on the A-pillarcover .

: Screw (2x)Mount the A-pillar cover on thevehicle.

23

2223

21

Fig. 51

23

2122



7.a) Remove the rubber weather seal .b) Route the tweeter wire harness

behind the rubber weather seal .2423

24

Fig. 52

REPEAT THE INSTRUCTIONS 1 TO 7 FOR THE LH-SIDE PARTS (FIG. 46 - 52)

23

24

RIGHT HAND SIDE

8. Locate and disconnect the 10P con-nector in the kick panel area.

Fig. 53

10P

9. Turn the connector so that the wiresface you and the tab is on top. Connect the red/black wire of thetweeter to the third position from theleft side of the upper row (pos. 3).

Fig. 54

red/black

The shape of the 10P connector canbe slightly different.

NOTE

Splicing Connector

WIRE SIDE VIEW



10. Connect the red wire of the tweeter tothe second position from the left sideof the upper row (pos. 4).

Fig. 55

Splicing Connector

WIRE SIDE VIEW

red

Fig. 56

10P

LEFT HAND SIDE

11. Locate and disconnect the 10P con-nector (white) in the kick panel area.

10P

12. Turn the connector so that the wiresface you and the tab is on top. Connect the red/black wire of thetweeter to the wire of the third positionfrom the left side of the upper row (pos.3).

Fig. 57

Splicing Connector

red/black

WIRE SIDE VIEW

The shape of the 10P connector canbe slightly different.

NOTE



13. Connect the red wire of the tweeter tothe wire of the wire harness of the se-cond position from the left side of theupper row (pos. 4).

Fig. 58

Splicing Connector

red

WIRE SIDE VIEW



6. SUBWOOFER INSTALLATION

Fig. 59

24

24

Make sure that the connector side ofthe subwoofer is directed towardsthe centre of the vehicle.

24

CAUTION

1. The standard installation position ofthe subwoofer is under the driver’sseat. If it is not feasible, it can beinstalled under the passenger’s seat.

24

Fig. 60

2.a) Remove the screws from the sub-

woofer .b) Fit the attachment brackets (2x) to

the subwoofer using bolts .: Bolt with washer (4x)

c) Attach the cushion tape (2x)(10mm) to the subwoofer .24

28

27

2724

26

24

25

25

26

28

27

24



4. Cut the tape (10 pieces).29

Fig. 62

3. Cut the carpet as shown in the illustration.

Fig. 61

29

25

20mm

10mm

115mm

130mm

20mm

THE STANDARD INSTALLATION POSITION OF THE SUBWOOFER IS UNDER THE DRIVER’S SEAT. IFIT IS NOT FEASIBLE, IT CAN BE INSTALLED UNDER THE PASSENGER’S SEAT.

24

Duct



5.a) Pull back the floor carpet .

: Clip (2x)b) Route and tape the subwoofer wire

harness as shown.30

29

25

Fig. 63

Excess wire

25

30

29

6. Connect the subwoofer wire harnessto the 10P audio connector of the

vehicle wire harness and to the audiounit.

30

Fig. 64

10P

30

7. Before fitting the subwoofer adjustthe sensitivity to the correct position.

24

Fig. 65

24



8.a) Tear off the felt from the floor carpet

.b) Fit and attach the base bracket (2x)

to the floor carpet using cushiontape .

: Cushion tape (5mm) (2x)c) Replace the felt and floor carpet .d) Fit the subwoofer and brackets

to the base brackets (2x) using nutsand caps .

: Nut (M5) (4x): Cap (4x)

e) Connect the subwoofer wire harnessto the subwoofer .2430

33

32

3332

31

2624

252628

28

2531

2526

Fig. 66

26

25

3033

32

31

28

26

24

AFTER INSTALLATION AND FUNCTION CHECK, BE CERTAIN TO RE-FIT PANELSAND CONNECTORS CORRECTLY AND TIGHTEN ALL BOLTS TO THE SPECIFIED

TORQUE SETTINGS IN LINE WITH THE REPAIR MANUAL.



TEMPLATE (FOR IN-DASH 6CD CHANGER INSTALLATION)

0 10 20 30 40 50 60 70 80 90 100

0 10 20 30 40 50 60 70 80 90 100

CHECK SIZEPrint 100%.

Check with rulers before use.

CAUTION

GENUINE PARTS

Toyota Genuine AudioC2F840C4-847B-4803-A3D4-DB81E0… · Corolla (E12-A + E12-D) TOYOTA GENUINE...

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Transcript of Toyota Genuine AudioC2F840C4-847B-4803-A3D4-DB81E0… · Corolla (E12-A + E12-D) TOYOTA GENUINE...