Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003...

47
Manual reference number: AIM 003 885-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001 (Seat heater power harness kit) 55900 - F4010 for cold spec (A/C controller) 55900 - F4030 for non-cold spec (A/C controller) NGX*OL-AH*NXW , ZYX10L-AHXNBW 2016/10 Toyota C-HR Seat Heaters (LHD) Installation instructions

Transcript of Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003...

Page 1: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual reference number: AIM 003 885-0

Part number:

Vehicle code:

Model year:

PW5B1-10002 (Seat heater main kit),PW5B1-10000 (Seat heater main harness kit),PW5B1-10001 (Seat heater power harness kit)55900 - F4010 for cold spec (A/C controller)55900 - F4030 for non-cold spec (A/C controller)

NGX*OL-AH*NXW , ZYX10L-AHXNBW

2016/10

Toyota C-HRSeat Heaters (LHD)Installation instructions

Page 2: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 � of 47

Revision record Rev. No. Date Page Picture Update New Deleted Steps

Page 3: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 � of 47

EN DE

ES FR

IT PT

NL DA

NO SV

FI CS

Page 4: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 4 of 47

HU PL

EL RU

TR BG

ET LV

LT RO

SL SK

Page 5: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 � of 47

Page 6: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 6 of 47

APW5B1-10002

PW5B1-10000G

PW5B1-10001I J

K

K

F

B C

D

E

F

L M N

O

H

15 A 25 A

30x

35x

1x

2x 2x

I 1

G1 G2

G3

G4G5

C1

D1

C2

D2

C3

D3

I 2

J 1

J 3

J 4

J 5

J 2

87510-F4010

82191-F4010 (RH)

1x

1x 1x

1x

1x6x

1x

1x2x 1x 2x

2x

82192-F4010 (LH)

87530-F4010

B1

A1 A2

backrestcushion

Page 7: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 7 of 47

10/12/14 mm

10312: Avery Dennison Mark III Fine Fabric Pistol (grip tool)

10070: Avery Dennison Fine Fabric Replacement needles

Heavy duty all steel 10446-2: Avery Dennison T-end Fabric fasteners (Nylon) 7mm

7mm35x

10

Reference:

(mm)

3

1

1

0,2

PZ415-0JGB9-00

MSDS

TORX 50

Page 8: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 8 of 47

INFO

55900-F4020 55900-F4010

55900-F4040 55900-F4030

for

Non Prewired Vehicles

for

Prewired Vehicles

PW5B1-10002PW5B1-10000PW5B1-10001

PW5B1-10002PW5B1-10000

A/C controller A/C controller

INFO

NGX10L-AHXNXWNGX50L-AHXNXW

NGX10L-AHFNXWZYX10L-AHXNBW

Cold Spec Cold Specincl. seat heater switches

Non- Cold Spec incl. seat heater switches

Page 9: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 9 of 47

ROUTING

J 4

G 3/4J 5

G5

G1

C3

C1

C2

G2

D3

D1

D2

J 1/2/3

G

D

J

C

I 1

I 2

I

I

PW5B1-10001

PW5B1-10002

PW5B1-10001

PW5B1-10000

Page 10: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 10 of 47

3

1

2

10 mm

TORX 50 4x

3

2

1

4

TORX 50 4x

3

2

1

4

Page 11: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 11 of 47

5

4

2

4

1

1

3

2

1x

3

5

6

==

===

==

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Manual Ref. no. AIM 003 885-0 12 of 47

6

2

1

3

5

6

7

4

==

===

==

Page 13: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 13 of 47

8

7

8

2

3

1

5

10 mm

4

7

6

2x

2

1

=

=

Page 14: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 14 of 47

9

10

G2

G3

G4

G 5

G

G

10

F5x

F2x

= =

Page 15: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 15 of 47

11

12

G1

G

F4x

F3x

G

==

Page 16: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 16 of 47

13 prewired

INFO

1

9

Prewired Vehicles

NGX10L-AHXNXWNGX50L-AHXNXW

Non Prewired Vehicles

NGX10L-AHFNXWZYX10L-AHXNBW

I

13

I

19

L

G4

10

Reference:

(mm)

3

1

1

0,2

2

1

PIN Signal12

IGNITIONIGNITION

PIN1

PIN2

3

H

5

4

P

P

L

6

K7

8

14

2

Page 17: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 17 of 47

15 prewired

14 prewired

16 prewired

G

F12x

16

G5

F3x

G

17

10 mm

8,5 NmGG3

1

2

Page 18: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 18 of 47

17 prewired

G5

G

4

12 11

6

6

1

F2x

7

BO

B-WO-W5

5

10

Reference:

(mm)

3

1

1

0,2

2

4

3

PIN461112

2 3 4

2 3 4

4

12 11

6

Page 19: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 19 of 47

20

19 non prewired

non prewired

18 prewired

10 mm

2

10 mm

3

4

A/C controller newly ordered

1

6x

36

21Hybrid

24Conventional

Page 20: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 20 of 47

22

21 non prewired - Hybrid

non prewired - Hybrid

I

I

21

F1x

3

12 mm

12 Nm

I 1

Page 21: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 21 of 47

23 non prewired - Hybrid

27

I

F4x

1F1x

3

27

I 2

I2

O6x

O

I

F

Page 22: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 22 of 47

25

24 non prewired - Conventional

non prewired - Conventional

I

2

1

I

12 mm

12 NmI 1

F7x

3

Page 23: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 23 of 47

27

26 non prewired - Conventional

non prewired

I

27

I 2

I1

O6x

OF1x

2

1

3

2 5

4

I

I 2

F2x

6

27

Page 24: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 24 of 47

29

28 non prewired

non prewired

I 2

I

29

2

1

3M

I 2

J 1

J 2

J 3

J

LI

4

K

Page 25: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 25 of 47

30 non prewired

G

J

J 4

J 2

I

G4

G3

10 mm

8,5 Nm

6

G

J

G3

7

J 25H

F2x

1

2J 4

G4

3

K 4

Page 26: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 26 of 47

32

31 non prewired

non prewired

G

J

J

I

I

I

F16x

J 5

JG5

F3x

G

33

35

Page 27: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 27 of 47

33 non prewired

G5

G

4

12 11

6

6

1

F2x

7

B

O

B-W

O-W5

5

10

Reference:

(mm)

3

1

1

0,2

2

4

3

PIN461112

2 3 4

2 3 4

4

12 11

6

Page 28: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 28 of 47

35 non prewired

34 non prewired

A/C controller newly ordered

J 5 J

1

3

4

11 8

2

5 36

Page 29: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 29 of 47

36 37

3938

2

1

3

2

1

1x

Page 30: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 30 of 47

40

41

2

2

1

1

3

4

Page 31: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 31 of 47

42

43

44

12

1 2

Page 32: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 32 of 47

45

46

2

1

3 3

14 mm

4x

4x

Page 33: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 33 of 47

47

48

2

30x1

Page 34: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 34 of 47

49

50

cushion

A1 A2

17x

2x

1

2

A

30x 1

2

Page 35: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 35 of 47

51

52

backrest

2

30x1

B1

18x

2x

1

B

2

Page 36: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 36 of 47

53

54

1

1

30x2

14 mm42 Nm

2

Page 37: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 37 of 47

55

56

2

3

1

1

4x

Page 38: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 38 of 47

57

58

59

1 2

2

1

12

Page 39: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 39 of 47

60

61

3

2

4 1

1x

Page 40: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 40 of 47

62

1

5

BA

C (RHS)

D (LHS)

E

B1

B1

A1

A1

C/D2

C/D1

A2

A2

2

3

4

C1/D1

C2/D2

C3/D3

Page 41: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 41 of 47

63

B A

C (RHS)

D (LHS)

C3/D3

67

E

(LHS)

68 (RHS)

Page 42: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 42 of 47

64

65 66

2

12

1

3

Page 43: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 43 of 47

67

4

TORX 50 4x

3

1

2

37 Nm

Page 44: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

Manual Ref. no. AIM 003 885-0 44 of 47

68

69

10 mm

5,4 Nm

1 4

2

TORX 50 4x

3

37 Nm

Page 45: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

45 of 47Manual Ref. no. AIM 003 885-0

CHECK SHEET

Model / Year Seat heatersToyota C-HR (LHD) 2016/10

Page 1 of 3

Serial Number

CLICK

8,5 Nm 1x

Serial NumberCLICK

12 Nm 1x

5,4 Nm 1x

Serial NumberCLICK

37 Nm 8x BA

P/N = OK

=B=A

12 mm

14 mm

S S

10 mm

TORX 50

Serial Number

CLICK

Serial Number

CLICK

42 Nm 8x BA

Page 46: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

46 of 47Manual Ref. no. AIM 003 885-0

CHECK SHEET Page 2 of 3

BA

6 Sec.

ON OFF

ACC

ENGINESTARTSTOP

PUSHON

LOC

K

ACC

STA

RT

2

1

4

5

3

2

4

3

5

1

No DTC

Page 47: Toyota C-HR · Toyota C-HR Seat Heaters (LHD) Installation instructions. Manual Ref. no. AIM 003 885-0 of 47 ... Manual Ref. no. AIM 003 885-0 8 of 47 INFO 55900-F4020 55900-F4010

47 of 47Manual Ref. no. AIM 003 885-0

CHECK SHEET Page 3 of 3

= OK

= NOK

+

SEAT COVER SEAT HEATER

1OK =

OK =

Min.

2

3

5

1

1

OK

2 OK

3 OK

4

2 3 ...

5 OK

6 OK

4

6

+2 C

= OK = OK

12 V