Totally Integrated Automation in the Digital...

Totally Integrated Automation

in the Digital EnterpriseOn the way to Industrie 4.0

siemens.de/tiaUnrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

Digital Factory / Factory AutomationSeite 2



Only a holistic automation approach including the whole value add chain

will yield sustainable competitiveness

123

54Product design

Production planning

Production engineering

Production execution Services



Digital Enterprise Software Suite –

The Siemens answer to Industrie 4.0 requirements

TIA

SIMATIC / SINUMERIK

MES/MOM

SIMATIC IT

PLM

Teamcenter / NX



Totally Integrated Automation – the basis for future industrial concepts

Consistent data

management

Global standards

Uniform interfaces

for hardware and

software

Customer

requirements

Totally

Integrated

Automation

IT Level

Industrial

Data Management

Industrial

Security

Safety

Integrated

Industrial

Communication

Integrated Engineering

PLM

Teamcenter / NX

MES

SIMATIC IT

Services

Plant Cloud Services

https://intranet.industry.siemens.com/mpm-sim/search/downloader?objectId=8a4c16b8d9c64ad68846d878ddde5f10

https://intranet.industry.siemens.com/mpm-sim/search/downloader?objectId=8a4c16b8d9c64ad68846d878ddde5f10



The portfolio for the Digital Enterprise

with efficient interoperability of all automation components

rol

Manufacturing Execution System

Totally Integrated Automation Portal

SCADA System Energy Management

Controller HMI IPC Communication Motion Control CNC

Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls

Added value in all automation tasks

Industrial

Security

Industrial

Communication

Safety

Integrated

Industrial Data

Management

Integrated

EngineeringManagement

Operations

Field

Control Engineering Framework

To

tall

y I

nte

gra

ted

Au

tom

ati

on

Management

Operations

Field

Control

Product Lifecycle Management and Enterprise Resource Planning

Product design Product data management Production planning ERP

Digitalization with TIA-Portal



Horizontal and vertical supply chain integration –

scenarios to take off for Industrie 4.0

Simulation and

Commissioning

Engineering Production

MES/SCADA

Energy Management

Maintenance and

optimization

Data backbone

2

1. Automatic generation of PLC code and HMI screens

2. Intelligent data management with common database

3. Efficient cloud based engineering

4. Reliable verification through virtual commissioning

5. Easy acquiring and visualizing energy consumption data

6. Individual mass production

7. Preventive maintenance with Cloud Services

Mechanic

Electric

Automation

1 3 5

Service

Cloud 7

1

2

3

4

5

6

7

4 6



Automatic generation of PLC code and HMI screens

User scenario

• Easily generate automation programs

for serial machine builder by using

information from upstream processes

• Exchange data with upstream

engineering processes in TIA Portal

• More efficiency by a faster execution of the task

• Less errors by automation of constant processes

1

TIA Portal

Database

Manual programing

Controller HMI

Engineering

Automatic

generation



Intelligent data management with common database

Shared database for

mechanics, electrical

systems and automation

• Central storage of data from all

supplied machines

• Versioning and release of work

status

• Worldwide collaboration among

distributed team members

2

Data backboneMechanics

TIA Portal

Automation

Electrical

systems



Efficient cloud based engineering3

0010101110101000110011

1011001011100110001001 0010101110101000110011

1011001011100110001001

Computer Machine

Cloud Connector

In the

private cloud

Access to TIA Portal in a

local cloud

• Reduced maintenance outlay

for software installations

• Changes performed directly on

site on the machine, even

without programming device

• Secure access to the machines

automation components


• „Commissioning in the office“ instead of at customers plant

• Safe testing of control concepts using the model

• Prevention of damage to the real plant


Reliable verification through virtual commissioning4

Test scenario

• Function of single production facilities

• Procedure of the complete machine

• behavior in case of error

• Performance

Simulation

Mechanics Automation

Virtual model



Integrated energy management …

… from planning to plant operation5

Energy Analytics Energy Manager PRO SCADA Mobile terminals

Engineering

Energy

metering and

recording

TIA Portal

with Energy Suite

• Intelligent linking of energy and

production data

• Automatic generation of energy

management program

• Seamless connection to the

energy management system



Individualized mass production6

• Connection of databases to the controller

• Simple engineering of database access

• Seamless transition to IT communication

Production

database

Individual

production orders

Customized

products

SIMATIC Controller

User scenario

• Access of production relevant data from

upstream systems (e.g. web shop) direct into

the production

• Connection of order data with part lists of the

production up to ware house logistics


• Secure data connection between controller and MindSphere – Siemens Cloud for Industry

• Easy configuring of connection


Preventive maintenance with MindSphere - Siemens Cloud for Industry7

User scenario

• Global Access to assets

• Performance monitoring of globally distributed

machines

• Data analytics

• Specific planning of services

SIMATIC

Controller

Service provider

Data-driven services,

e.g. condition monitoring

Data-

collection

and analysis

in the cloud


From data … … to value

Secure storage and data transfer

Enhance industrial

cybersecurity

Optimize energy performance

Visualization and recommendations

Master asset uptime

Maximize process efficiency

Data collection

Data analytics and simulation

MindSphere: Siemens Cloud for Industry

MindSphere


MindSphere: Siemens Cloud for Industry

From simply displaying datato specific recommendations

From simple to complex

A single plant or plants worldwide

Available across all industries

01011 001101

1 001101 0

Usage of existing or easy to collect data


The gateway for industrial IoT solutions

Compact platform for the reliable connection of production data to the Cloud

SIMATIC IOT2000

Feature / Function Benefit

• Compact, fanless platform with

energy-saving Intel Quark

processor and divers interfaces

• Various possibilities to program

in high-level languages

• SIMATIC quality with high

ruggedness and reliability

• Easy expansion with Arduino

Shields and miniPCIe cards

• Ideal for the reliable acquisition of

production data and the secure

transfer to company-server or the

connection to the cloud

• Enables implementing stepwise

solutions to gather, analyze and

use production data –

especially for existing plants

• Long-lasting industrial quality for

the maintenance-free operation in

the production environment

New



Industrial Security

Challenge of the Digital Factory

Siemens Plant Security Services

Assess Implement Manage

Siemens products and systems offer integrated security

Know how and

copy protection

Firewall and

VPN (Virtual

Private Network)

Authentication

and user

management

System

“hardening”

The Siemens security concept –

“Defense in Depth”



Digitalization with TIA Portal enables …

Data backbone

Mechanic

Electric

Production

MES/SCADA

Service

Automation

Cloud

Simulation and

Commissioning

Engineering

Maintenance and

optimization

2

1

7

3 54 6

Increase of…

• Engineering efficiency

• Data transparency

• Planning security

• Cyber security

Decrease of…

• Administration

• Complexity

• Energy consumption

• Downtime


Per M. Hemmingsen

Siemens A/S

RC-DK DF FA

E-mail:

[email protected]

siemens.com

mailto:[email protected]

Totally Integrated Automation in the Digital...

Documents

Transcript of Totally Integrated Automation in the Digital...