TOTAL WALL SOLUTIONS

UrbanWALLTM

Wall Schedule

Grey

UrbanWALLTM 212mmBlade Columns 57 DB

Light Blue 60DB

EASYWALLTM 75mm /Cavity / 75mm

Purple 55DBEASYWALLTM 100mm /100mm

Orange 65DB, .31 UV

EASYWALLTM 75mm /Rockwool / 75mm

Yellow 45 DBEASYWALLTM 100mm

CONTENTS

Overview

Applications

Advantages

Frequently Asked Questions

Diagrams & Installation Details

EASYWALLTM – 75mm, 100mm Standard Panels

EASYWALLTM – 150mm , 200mm Standard Panels

EASYWALLTM – 200mm PIR Panel

EASYWALLTM – ‘Corner’ & ‘T’ Junction

Overview

Applications

Advantages

Diagrams & Installation Details

UrbanWALLTM – External Corner Set

UrbanWALLTM – Standard ‘T’ Intersection Set

UrbanWALLTM – End Cap & Door Opening

UrbanWALLTM

EASYWALL™ The Masonry Dry Wall SystemThe EASYWALL™ partition system is designed to replace block work in non-load bearing internal walls. EASYWALL™ systems are available to suit all �re rated and acoustic applications. Standard wall thicknesses of 75mm, 100mm, 150mm, 200mm, 250mm and 300mm are available from stock. These include cavity wall systems for high acoustics and ease of MEP installations.

The EASYWALL™ drywall system o�ers the following advantages:

Easy to assemble.

Fire resistant and Blast Proof.

Economical.

Available in a range of colors and attractive �nishes.

Corrosion resistant and Low maintenance.

O�ers acoustic solutions.

Resistant to wind loads.

Easy to dismantle for use in modular construction.

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EASYWALLTM is a sandwich wall panel made of cement board on the exterior. The interior composite core material is a system of lightweight concrete mix made from ordinary Portland cement, additives, aggregates, admixtures and expanded polystyrene (EPS). This combination of material delivers rigidity, strength and the insulation factor needed. It also provides �exibility for the customer in the use of the wall to meet many requirements. The presence of lightweight aggregates, air entertainers and EPS acts as an insulator and provides EASYWALLTM with green building material characteristics.

2.4 mtr3 mtr

7.5 cm10 cm15 cm20 cm

610 mm610

mm

Panel Thickness1.8 mtr

EASYWALLTM System

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The advanced technology and engineering that has been applied to develop the EASYWALLTM makes it suitable for the construction of most types of units. It is the ideal solution for the assembly of partition walls in single and multi-story buildings. The EASYWALLTM system o�ers clear advantages to the client, developer and contractors.

Large-scale residential development projects

Apartment buildings

Interior walls and partitions

Warehouse walls

Schools

O�ces

Hotels

Clinics

Commercial buildings

Applications

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Building with the EASYWALLTM system contributes to rapid installation and a reduction in manpower. Economical large-format panels and a ready-�nished surface means the walls do not need to be plastered. This ensures much shorter construction cycles.

One of the biggest advantages of the EASYWALLTM is the elimination of the conventional plastering process, which is time consuming and expensive. Plastering is a serious impediment to the acceleration of a project schedule.

EASYWALLTM has semi-�nished surfaces so all that is required post-erection is simple paste and paint. EASYWALLTM is also �exible enough to allow other �nishes, such as stone, wood, ceramics, EIFS system or even plaster.

EASYWALLTM is characterized by its superior thermal insulation. Since the expanded polystyrene (EPS) in the core acts as an air and vapor barrier it allows temperatures to be maintained for longer periods above or below ambient conditions. EASYWALLTM o�ers an energy-e�cient & air tight building, providing greater comfort and signi�cant savings in heating and cooling costs.

Where higher levels of thermal insulation are required EASYWALLTM o�ers a PIR-insulated option. Sandwiched within the core is a thick layer of PIR foam, one of the world’s most e�ective insulating materials.

System Advantages

One of the most time consuming aspects of conventional bock built walls is the �nishing of corners. EASYWALLTM o�ers a full range of “T” and “Corner” sections, allowing fast, clean and accurate �nishing of corners and intersections.

Thermal Insulation/Energy Saving

Rapid Installation

Robust Construction

“T” & “Corner” Sections

Despite their ligtweight compostion buildings which use EASYWALLTM are strong and capable of withstanding rough treatment and natural calamities. EASYWALLTM partition walls can bear heavy attachments such as kitchen cupboards, wash basins and televisions with proper anchoring. Complies with BS 5423/2:1992

EASYWALL FinishingNo Plastering / No Wet Trade

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EASYWALLTM is certi�ed by CCS based on the Qplus scheme as being non-combustible with a 2 hour �re resistance level.

EASYWALLTM Acoustic Walls are speci�cally engineered to dampen sound between rooms and in corridors. These panels are the ideal solution for residential units, hotels, schools and o�ce partitions. EASYWALLTM acoustic walls provide high levels of acoustic insulation for serene living, dwelling and working.

The standard dimensions of the EASYWALLTM is 610 mm by 3 meters. Because of its light weight – 70 – 80% lighter than conventional blocks – fewer laborers can handle each panel much more e�ciently. The lightness of the EASYWALLTM may also have a positive e�ect on the structural design of multi-story buildings by reducing, in some cases, the cost of certain structural elements – for example, grade beams and slab thicknesses.

The above advantages also translate into direct cost savings over and above the inherent savings that are provided by early project completion: Reduction of wet trade, elimination of plastering. Reduction of wastage Less labor related costs

Panel thickness -> 75mm 100mm 150mm 200mm

2.44m length 60kg 70kg 90kg 110kg

3.00m length 68kg 85kg 105kg 125kg

The panels can be easily cut and channeled to install electrical or plumbing extensions, and the patching process is simple and quick. The extensions can be factory-embedded , �xed b/w walls, chaste on site or surface mounted.

Direct Cost Savings

Light Weight

Acoustic Insulation

Average Panel Weights

Fire Resistant

Electrical & Pipe Installation

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Technical FAQs1. Is the EASYWALLTM system fire resistant?

Yes, EASYWALLTM has been certified by BM Trada as being non-combustible with a 2-hour fire resistance level. Also, no toxic fumes are released when EASYWALLTM is exposed to fire.

2. What is the weight of a 3m high EASYWALLTM?

The 100mm thick panel weighs approx. 85 kg, while the 150mm panel weights approx. 105 kg.

3. What is the density of EASYWALLTM?

EASYWALLTM densities vary between 500 kg/m3 600 kg/m3.

4. What Is The IMPACT STRENGTH of the EASYWALLTM?

Impact strength of the panel scan be classified in to hard body impact and soft body impact. Panel scan take a hard body impact without any damage to the panels up-to 15nm. For soft body impact, the value is 40nm. The panels do not show any visible failure even in case of doors lamming.

5. What is the PULL OUT LOAD of the panel in case of Fixtures, Wall Mountings?

The pull out load of the panel in case of fixtures is 4kn (ie.400kgs)

6. What is the SHEAR STRENGTH of the panels?

Shear strength of the panel is applicable on fixtures like air conditioners and any other wall mountings. The panels are capable to sustain as hear load up to 7.4 kilo new ton (I.E.740kgs)

7. What is the POINT LOAD the Panel can take? Point load is applicable in applications like mezzanine flooring and cavity flooring. The panels are capable to take point load of more than 450kgs with minimum eflection of 2.4.

8. What uniformly distributed load (udl) can the panel take?

The panels can take udl (at4points) on 3 meter panels 400kgs and 1.5 meter panel 900kgs. If 3 panels are joined and subjected to load it doubles and if 5 panels are joined it is approximately 3 times to the single panel.

9. What is Axial Load that can be Taken by the panels?

Axial load applies for load bearing structures only. Incase of roof load being transfer red in to the walls, The 50mm panels can take applicable load of 83kilo new ton per meter length.

10. Can any panel damages during installation be repaired?

Panels can easily be repaired by patching or flushing them (with the help of jointing compound and scrim tape).

11. What is the life of the panel?

EASYWALLTM panels are made up cement, binder, natural fiber sand minerals. It has been so formulated that it can with stand vagaries of weather. The life of EASYWALLTM is expected to be just like any other cement based building materials.

12. What is the effect of weather on the panels?

Panels contain cement and can resist different weather conditions from freezing temperature of- 20 degree Celsius to extreme hot temperature.

1. Can a television be hung on an EASYWALLTM wall?

Yes. Any item can be hung up to 100kg per mechanical fixing system.

2. Is it possible to insert electrical conduit after the panels have been

installed?

Yes. Panels can easily be cut and channeled to install electrical conduit. The patching process is quick and simple.

3. Is plastering required after panel installation?

No. No wet trades needed. EASYWALLTM is semi-finished. All that is required is a simple process of paste and paint.

4. What kind of time savings are possible with EASYWALLTM?

EASYWALLTM can be erected and finished 3 to 4 times faster than traditional concrete block systems using less labor.

5. What is the maximum height to which EASYWALLTM walls can be

constructed?

The panels can be constructed up to 4.5 metres in height for non-load bearing walls. Walls higher than 4.5 metres would require a suitable structural framework.

6. What is the maximum length of EASYWALLTM wall that can be

constructed?

A maximum length of six metres can be constructed without any cross walls or supports. Intermediate supports with steel would be required for larger lengths.

7. Is this a Green product?

Yes. EASYWALLTM has very low wastage in the manufacturing and construction process and a low carbon footprint.

8. What is the composition of the EASYWALLTM system?

EASYWALLTM sections are made of cement board panel exteriors and filled with a mixture of lightweight concrete and expanded polystyrene beads. The panels feature a tongue and groove system, which makes the joining of panels fast, easy and highly accurate.

9. Is EASYWALLTM certified by Dubai Civil Defense Department?

Yes.

10. How are tiles fixed to the panels?

Ceramic or other tiles can be fixed by using tile adhesive manufactured by reputed manufacturers, as per their recommendations.

11. Where is EASYWALLTM manufactured?

EASYWALLTM is produced in the UAE and Saudi Arabia. Our production plants in Dubai and Riyadh have capacities of 5,000 m2 per day each.

General FAQs

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Diagrams & Installation Details

STANDARD 75 MM THICK PANELS STANDARD 100 MM THICK PANELS

Note: 20mm gap for Fire Sealant as per the required Fire Rating Speci�cation. 7

Diagrams & Installation DetailsSTANDARD 150 MM THICKNESS PANELS

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200 MM THICK PANELS

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Diagrams & Installation Details

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200 MM PANELS WITH PIR FIXING METHOD FOR EASYWALLTM CORNERS

FIXING METHOD FOR EASYWALLTM “T” JUNCTIONS

Note: 20mm gap for Fire Sealant as per the required Fire Rating Speci�cation. 9

UrbanWALL™ is a custom made formwork system for the fast and simple construction of all load bearing concrete walls. The system replaces all concrete columns and beams in a structure and provides easy access for MEP installations. Its �bre cement facings are ready for painting or rendering. UrbanWALL™ can be used for villa construction and multilevel apartment, hotel and commercial buildings. The system also provides the perfect solution for retaining walls and blast rated protection walls.

The UrbanWALL™ formwork system offers the following advantages :

• Design versatility

• Excellent thermal insulation

• Structural durability

• Fast and accurate construction

• Sustainable design to reduce waste

• Easy handling

UrbanWALL™ The Load Bearing Concrete Walls

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THE UrbanWALLTM PANEL

RecessedSheet Edgefor flushjointing

Fibre CementSheet Internaland ExternalFaces

UrbanwallPanel Stud

UrbanwallPanel JoiningStud

Edge Beam ExtraHeight Formwork(external Panels)

CustomisedPanel Height

CustomisedPanel Width

Insulation,Neopore EPS byBASF or similar(Optional)

The UrbanWALLTM Panel

UrbanWALLTM panels are factory prepared to project specific heights. Panels are typically available in any height up to 3600mm. Standard panels provide 1200mm nominal cover width. Other panels are made to suit wall design.

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Applications

System Advantages

Single and Multi-level Residential Housing

Single and Multi-level Commercial and Industrial Buildings

Lift and Services Shafts

Fire rated Party Walls and Boundary Walls

Design VersatilityPanels are manufactured to suit the design, allowing architects and building designers freedom to create and innovate while developing designs that best suit their clients needs. Flush jointing of the �bre cement sheets ensures a smooth �at surface which readily accepts paint or texture �nishes and is an excellent substrate for ceramic tiling. Stone or other decorative claddings may be �xed directly to the UrbanWALLTM face using proprietary systems, subject to engineering approval.

Thermally EfficientThe natural thermal mass of an UrbanWALLTM concrete wall provides good thermal e�ciency. For increased thermal e�ciency in external wall applications, integrated insulation is optional for the 150 and 200mm wall panels. The insulation material is high e�ciency Neopore EPS by BASF or other approved insulation materials, and is factory �tted internally in the core of the panel to provide a signi�cant increase in thermal e�ciency during both cooling and heating cycles.

Structural DurabilityUrbanWALLTM panel formwork is concrete �lled by the continuous pour method, reducing joints to a minimum. This reduces the risk of cracking, increasing the durability, weather resistance and long term durability of the structure. This is a huge advantage compared to traditional brick/block wall systems

with numerous joints subject to cracking during normal expansion and contraction cycles. UrbanWALLTM plastic components hidden within the concrete core will not corrode or cause deterioration of the structure over the life of the wall. Durable �bre cement face sheets are not a�ected by water and deliver proven long term stability.

Fast & Accurate ConstructionUrbanWALLTM is delivered to site ready for installation, reducing on-site work to a minimum. The integrated joining stud enables fast and accurate alignment of panels. Pre-manufactured sill and lintel panels further reduce the requirements for time consuming on-site assembly.

Sustainable Design Reduces WastePre-manufactured panels made to size virtually eliminates manufacturing and on-site wastage along with the added costs of collection and disposal while reducing the impact on the environment.

Cost Effective ConstructionUrbanWALLTM o�ers a fast and highly competitive construction system compared with traditional masonry construction. The UrbanWALLTM permanent formwork system improves the timeline for the build, reduces on-site manpower and supervision requirements.

Below Ground – Basements, Car Parking

Retaining Walls

Security Fencing

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System Advantages Ideal for Single Level or Multi-Level Constructionof Residential Houses, Town House Projects, Commercial and Industrial Buildings

UrbanWALLTM panels are manufactured tosuit all types of walls within the structureand are delivered ready for placement

Optional integrated insulation delivers very high thermal efficiencyfor cost e�ective energy saving

Continuous pour concrete filling reduces joints tothe minimum, reducing the risk of cracking andincreasing the long-term durability of the structure

UrbanWALLTM’s reduced wall thickness comparedto traditional construction requirements delivers more usable/saleable floor space

UrbanWALLTM’s loadbearing shear wall designeliminates the need for columns and beams,and can reduce foundation costs

Up to 300m2 can be deliveredin a single truck load, minimisingtransport and handling costs

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Diagrams & Installation Details

Temporary installation of angle �tted by contractor at time of installation, screw to plastic stud for a �rm hold

400m m

Internal steel angle, pre-assembled at factory

450m m

External Corner SetThe corner set is supplied with two 450mm panels and a pre - assembled fibre cement corner cap.

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Diagrams & Installation DetailsEnd Cap Set

Door And Windows Openings

Window/Door openingEnd Cap set

Urbanwall panel Urbanwall panel

End Cap set

Capping setUrbanwall

panel

Urbanwall Urbanwall LintelLintel

Urbanwall Lintel

Urbanwall Lintel

Door/ Window opening

Urbanwall Sill

Urbanwall Sill

Urbanwall Sill

Capping set

Fibre cement cap gluedto C-channel and screw�xed to the end of theUrbanwall panel

Screw �x EndCap into place

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Certificates

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TOTAL WALL SOLUTIONS

Dubai Investment Park - UAE

Tel : +971 -4- 8850474

Fax : +971 -4- 8850343

Manufactured by:

www.tsscuae.com Info@tsscuae.com

System Licensor:

www.harwalcp.org sales@harwalcp.org

www.harwal.net