TOTAL SOLUTION FOR ENDOSCOPE REPROCESSING · International Annual Meeting and Scientific Workshop -...

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BIOTECH-GERMANDE BIOTECH-GERMANDE TOTAL SOLUTION FOR ENDOSCOPE REPROCESSING A NEED FOR A COMPLETE PROCESS Lionel PINEAU PhD BIOTECH-GERMANDE France

Transcript of TOTAL SOLUTION FOR ENDOSCOPE REPROCESSING · International Annual Meeting and Scientific Workshop -...

Page 1: TOTAL SOLUTION FOR ENDOSCOPE REPROCESSING · International Annual Meeting and Scientific Workshop - Sterilisation and Disinfection - 25-28 March 2009 - Lecture: Total solution for

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TOTAL SOLUTION FOR ENDOSCOPE REPROCESSING

A NEED FOR A COMPLETE PROCESS

Lionel PINEAU PhDBIOTECH-GERMANDE

France

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PATHOGEN TRANSMISSION RELATED TO ENDOSCOPE

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Rates of bacteremia and infectious complications associa tedwith upper endoscopic procedures

Mean rate of bacteremia

EGD + biopsy 4.1%

Esophageal dilatation 22.8%

Colonoscopy 4.4%

ERCP + sphincterotomy6.4% (nonobstructed ducts)

18.0% (obstructed ducts)

D. Nelson. D. Nelson. D. Nelson. D. Nelson. GastrointestinalGastrointestinalGastrointestinalGastrointestinal endoscopyendoscopyendoscopyendoscopy, 57, 4, 2003, 546, 57, 4, 2003, 546, 57, 4, 2003, 546, 57, 4, 2003, 546----711711711711

WHAT IS THE CONTAMINATION RISK?

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Hemoglobine

(µg)

Proteins

(µg)

Endotoxines

(UE)

Carbohydrates

(µg)

Bacterialog(nb.UF

C)

Bronchoscope 610 1290 1054 35 6.76

Duodenoscope 300 1680 499 151 6.84

Coloscope 1240 7110 174997 990 8.46

Mean 717 3360 58840 393 7.35

What can be found in an endoscope after use ?

Michelle J. Alfa. AJIC, 27, 5, octobre 99, 392-401

ENDOSCOPE CONTAMINATION

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SOURCE OF CONTAMINATION OF DIGESTIVE ENDOSCOPES

DOUGLAS B. NELSON, 2003

•Automatic endoscope reprocessor 39 % n=153

•Inadequate disinfectant 29 % n=115

•Improper drying (alcohol) 14,5 % n=57

•Water bottle 4,3 % n=17

•No treatment of the elevator channel 4,1 % n=16

•Biopsy forceps 3,8 % n=15

•No disinfection 1,5 % n=6

•No treatment of the air/water channel 1,3 % n=5

•Unknown 2 % n=8

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MICROORGANISMS

•Pseudomonas sp. 57 % 27,5 %

•Salmonella sp. 23,3 % -

•Mycobacterium sp. - 45 %

•Staphylococcus sp. 5,5 % -

•Helicobacter pylori 2,5 % -

•Streptococcus sp. 2,5 % -

•Hépatitis B 1,8 % -

•Others 7,4 % 27,5 %

MicroorganismsGI endoscopy

(n=163)Bronchoscopy

(n=11)

SPACH 1993

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DISINFECTION

ENDOSCOPE REPROCESSING PROCEDURE

CLEANING

RINSING RINSING

DRYING

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WHAT ARE THE CRITICAL POINTS ?

All parameters which may influence the quality of the process:- Water quality, - Chemicals used (detergent, disinfectant),- Nurse training (Respect of currently accepted guidelines),- Equipment quality (automatic or semi-automatic endoscope

reprocessors).- Endoscope and endoscope accessories (biopsy forceps,

valves, water bottle,…)- The drying and storage,- …

The goal is to control the critical parameters to prevent any drift.

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WHAT AN ENDOSCOPE IS?

PENTAX VSB 3440 enteroscopePENTAX EG3630R echoendoscope

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THE PRE-TREATMENT

Immediately after use (to limit proteins fixation), endoscopes have to be submitted to a pre-treatment including :

�wiping of endoscope external parts, �aspiration of the biopsy/suction channel, �forced insufflation of air and water channels,�Leak testing.

Endoscopes shall be then submitted to a complete cleaning stage(manual reprocessing) or to an immersion in a detergent solution for channels irrigation and brushing (automatic reprocessing).

➫ reducing bacterial contamination,➫ removing organic and inorganic soils (interfering substances), ➫ limiting drying and fixation of the soil to avoid infectivity

stabilization.

The objective of this pre-treatment is to facilitate the following stages by :

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HOW TO REPROCESS AN ENDOSCOPE?

MANUAL REPROCESSINGMANUAL REPROCESSINGMANUAL REPROCESSINGMANUAL REPROCESSING SEMISEMISEMISEMI----AUTOMATIC REPROCESSINGAUTOMATIC REPROCESSINGAUTOMATIC REPROCESSINGAUTOMATIC REPROCESSING

Non reproducible procedure (no respect of guidelines)Time and personnel consuming (1 person for up to 40-50 minutes)

Required trained nurses (endoscope channels irrigation)Chemical exposure of personnel

Incomplete traceability

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WHAT TO LOOK FOR IN AN ISO-15883 COMPLIANT DETERGENT

4µm

According to ISO 15883-4:2008 clause 6.11 the cleaning efficacy of the washing stage of an AER shall be tested first (type testing)using the biofilm test pieces as specified in ISO/TS 15883-5:2005, Annex F incorporated into a surrogate device.

For operational qualification cleaning tests shall be performed with one, or more, of the appropriate test soils by the method given in ISO/TS 15883-5:2005 (user choice, local regulation).

In addition, test loads composed of sufficient representative types (make, model) of device(s) that the WD is intended to process shall be used for type tests and operational testing.

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OVERVIEW ON DISINFECTANTS

– Glutaraldehyde based solutions : widespread use in health-care facilities, excellent biocidal properties; active in the presence of organic matter (20% bovine serum), noncorrosive but toxic, unstable and are strong fixative agents (prions concern).

– OPA: excellent biocidal properties (superior mycobactericidal activity to glutaraldehyde), less potent cross-linking agent, excellent material compatibility, stable, less toxic but it stains proteins gray and presents a poor sporicidal activity.

– Peracetic acid based solutions : rapidly active against all microorganisms, lack harmful decomposition products, enhance removal of organic material, and leave no residue. They remain effective in the presence of organic matter and are sporicidal even at low temperatures but they are considered unstable when diluted and corrosive for some metals.

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Horizontal standard

EN ISO 15883-1 General requirements and tests.

HARMONIZED STANDARDS FOR AER

EN

ISO

158

83-2

was

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disi

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ISO

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83-3

was

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endo

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EN

ISO

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83-4

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Sm

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EN

ISO

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Published

02/2007 Published

10/ 2006Published

02/2007 Published

0 4/ 2008Draft

Published

06/2006

Vertical standards .

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WHAT ARE THE KEY POINTS/REQUIREMENTS OF

ISO 15883-4:2008 ?

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ISO 15883-4:2008

This part of draft EN ISO 15883 specifies the particular requirements, including performance for washer-disinfectors that are intended to be used for cleaning and chemical disinfection of thermolabile endoscopes.

The method, instrumentation and instructions required for type testing, works testing, validation (installation, operational and performance qualification on first installation), routine control and monitoring an re-validation, periodically and after essential repairs are also specified.

Scope and field of application

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Each device, including any device channels and/or cavities, are submitted to a complete cycle including:

a) leak testing (where appropriate);b) cleaning (which may include several stages);c) rinsing(when appropriate).d) disinfection;e) final rinsing;f) purging of rinse water;g) drying (when appropriate).

Reproducible reprocessing procedure

ENDOSCOPE WASHER-DISINFECTOR

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A self-disinfection cycle is provided to ensure that the WD does not become a focus for contamination of the load and to provide a means of disinfecting the WD after interventions for maintenance, repairs or testing (see also ISO15883-4:2008, 4.8.1).

The self-disinfection cycle ensure that a WD that has become contaminated through failure of the water treatment equipment can be effectively disinfected. (see also ISO15883-4:2008, 4.8.5).

Self-disinfection cycle

ENDOSCOPE WASHER-DISINFECTOR

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Process verification / Traceability

The endoscope washer disinfector is equipped with a multi-channel recorder, with sensors and signal processing independent from the controller, to record the process variableswhich were determined during validation studies to be critical to the satisfactory outcome of the cleaning and disinfection processes (ISO 15883-1:2006, 5.11.4 c and ISO 15883-4:2008, 5.6).

If the values of the cycle variables are outside the limits specified by the manufacturer the automatic controller indicates and records that a fault has occurred;

ENDOSCOPE WASHER-DISINFECTOR

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During at least part of each of the cleaning, disinfection and rinsing phases, the device channel irrigation system ensures that the various process fluids flow through each of the internal channels and/or cavities of the devices that are required to be cleaned and disinfected (ISO 15883-4:2008: 5.2.1.1).

Device channel irrigation system

ENDOSCOPE WASHER-DISINFECTOR

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Before reprocessing endoscopes shall be transported in a dedicated container to prevent contamination of the environ-ment.

After reprocessing, endoscopes shall be transported in a manner that preserves the cleanliness and disinfection status of the endoscope.

To prevent endoscopes damaging during transport and handling.

ENDOSCOPE TRANSPORTATION

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ENDOSCOPE STORAGE

"Bacterial colonization during overnight storage of endoscopes has been linked to patient infection and death."Spach DH 1993,

Streulens MJ 1993, Allen JI

"Further potential vehicles of infection are inadequately designed or improperly maintained automatic endoscope reprocessors, the use of substandard disinfectant, or inadequate drying and/or storage of

endoscopes" BSG 2003

What the risk is?

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ENDOSCOPE STORAGE

CIRCULAIRE DHOS/E2/DGS/SD5C/2003/N°591 du 17/12/2003 French guidelines for manual reprocessing of endoscopes

If the endoscope is not used immediately, it is recommended to dry it with medical grade air.”

Endoscopes should be stored in a clean, dry an dedicated area away from any source of microbial contamination.

When the endoscope has been stored for 12 hours or more, a disinfection (intermediary level or high level disinfection according to the endoscope considered) have to be performed before the first use of this endoscope."

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ENDOSCOPE STORAGELawrence F. Muscarella, Am J Gastroenterol 2006;101:2147–2154)

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HYSIS

ENDOSCOPE STORAGE/DRYING CABINET

The storage cabinets are designed to provide drying of the endoscope, including the endoscope channels, and a controlled environment for storage of the dried endoscope(s).

The cabinet is not intended to provide any cleaning or disinfection function but is intended to ensure that there is no deterioration in microbial quality of the processed endoscope.

Extension of storage times before submitting them to a new reprocessing procedure.

LANCER

ASP CONDISCOPE 300

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CONCLUSION

To improve the final quality of endocopes all stages of thereprocessing procedure need to be considered and quality controls

including endoscope sampling and performance qualification shall beimplemented.