Total Quality Management -Quality Circle

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Group member: STEPARIES MARTIN ZITA DEWI FARIDAH ABIK ZAITON MAMAT

Transcript of Total Quality Management -Quality Circle

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Group member:

STEPARIES MARTINZITA DEWI

FARIDAH ABIKZAITON MAMAT

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Quality CircleVoluntary group of employee and

supervisor8-10 members QC works on the basic of a

continuous & on going process in an organization.

In 1960s first quality circle develop. Developed in Japan, it spread to

more than 50 countries.

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‘’ Wherever they are, human beings are human being’’. Ishikawa wrote this book in a 1980 preface to the English translation of the Koryo.

Middle and upper management the parent-teacher

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conceptbased upon recognition of the value

of the worker as a human being, as someone who willingly activities on his job, his wisdom, intelligence, experience, attitude & feelings.

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3 major quality concept

Quality circle is a form of participant management.

Quality circle is a human resource development technique.

Quality circle is a problem solving technique.

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Objective

Change in Attitude Self DevelopmentDevelopment of Team SpiritImproved Organizational Culture

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Benefits of Forming Quality Circles

Benefits of Forming Quality Circles

Increased in quality consciousness of employees development

The benefit of QCsPromote individual self-developmentPromote team work and fellowshipImprove overall company performance and corporate image

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Organization Structure

Appropriate organization structure for its effective & efficient performance.

Varies from industry to industry, organization to organization.

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Element of quality circle

A steering committee Coordinator FacilitatorCircle leader Circle members

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Quiz time

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Launching of quality circle step• Expose middle level executives to the

concept.• Explain the concept to the employees

& invite them to volunteer as members of Quality Circle.

• Nominate senior officers as facilitators.

• Form a steering committee.

Launching Quality Circle

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Arrange training of coordinators, facilitators in basics of quality circle approach, implementation techniques & operation. Later facilitator may provide training to circle leaders & circle members.

A meeting should be fixed preferably one hour a week for the quality circle to meet.

Formally inaugurate the quality circle.Arrange the necessary facilities for the

quality circle meeting & its operation.

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Training Appropriate training- need to be importedSuch training comprises of:Brief orientation program for top management.

Program for middle level executivesTraining of facilitatorsTraining for circle leaders and members

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Process of operationProblem identification

Identify a number of problems

Problems AnalysisClarified and analyzed

Generate alternative solutionsIdentify and evaluate causes and generate number of possible alternative solutions.

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Select most appropriate solutionIdentify & clarify causesGenerate possible alternative solution

Prepare plan for actionConvert solution to reality

Present solution to managementFore approval

Implementation of solutionEvaluated recommended solution

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Success is a journey

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How to use the concept 3 main part

Identifying Free to brainstorm – no bad ideas List & analyzed each problem

Analyzing Focus on one problem Create an appropriate solution Involves opinion from member and

researcherAnalysis :

Prepare to solve the problem Explain in;

How it works What solution result should be

Result- shown to the managers and group

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Basic quality problem solving

Basic seven QC toolsAnalyze data & present result

Check sheets, pareto chart, ishikawa diagram, flow diagram, histogram, scatter plot, control chart

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Pareto chartDetermine priority for quality improvement activities

Provide tool for visualizing the pareto principle

Determine which problem should be solve first

Provide a before-and-after comparison

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Pareto Chart

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Pareto Chart

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Pareto Chart

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Ishikawa DiagramReferred to as cause-and effective diagram,

tree diagram, or fishbone diagram

Display the factor that effect a particular quality characteristic, outcome or problem.

Typically result of a brainstorming

The main goal represented by the trunk of the diagram, and primary factor represented as branches.

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Ishikawa diagram

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Applicability in Government Organizations;The concept of QC was launched in

the Public Works Department of Govt. of Maharashtra on 18.11.1997,

Some problem solved are; Eliminating delay in issuing

observation memos after insepection of site.

preventing accidents on highways, reducing electricity bill in office,

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avoiding duplication of work, removal of encroachment from Govt.land,speeding up pot-hole filling on roads

during monsoon, Upkeeping of service records of

employees, maintaining Govt. offices clean, stream-lining reservation system of Govt.

rest house, improvement in maintenance of Govt. rest

house.

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Some of Problems and the solution by QC in P.W.D of Maharastra;

i) Delay in issue of observation Memos;

- Divided into 6 regions which headed by Chief Engineer and assisted by a Superintending Engineer, Vigilance & QC,- used various tools and methodology, identified root causes problem then solved with requisite foolproofing.

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- Benefit employees by providing.- a systematic education.- freedom to modify their work habits. - opportunity to use their brain for

development of Department.- opportunity to work as team. Also,

motivate to improve work culture, self improvement recognition and creativity in work.

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ii. Preventing Accidents on Highway-Circles members collect data from police station to select causes of accident by using the Pareto Chart.

-And segregated the causes under Man, Machine, Material & Method.

-They found out the solutions and the problems such as closing of central verge at all locations except junction, frequent lane marking, installation of Caution boards, providing lay-byes for buses and etc.

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