Total Metalworking Solutionsfrom Henkel

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For more than 70 years, Henkel has

worked to strengthen its product

portfolio by advancing and

developing chemical technologies.

With superior knowledge and

expertise in the chemical industry,

Henkel can offer customers a full

product range of solutions to solve

multiple challenges.

Introduction

Industries ServedHenkel offers metalworking solutions for light-metal, steel

and cast-iron applications to a variety of industries including

aerospace, transportation and industrial.

� Aerospace:

� Aviation components

� Coolants for engine components and

airframe manufacturing

� Drawing/stamping lubricants for

structural components

� Transportation:

� Engine and powertrain

� Engine and transmission cutting and

grinding lubricants

� Stamping and forming lubricants

� Neutral cleaners for improved quality and in-process

corrosion prevention

� Body/Chassis/Interior

� Drawing and blankwash lubricants

� Corrosion inhibitors to maintain surface integrity

� Components

� Drawing and hydroforming lubricants

� Coolants for aluminum and steel wheels

� Industrial:

� Appliance components

� Drawing/stamping compounds

� Coolants for motor construction

� Heating, ventilation and air conditioning (HVAC)

� Stamping and bending lubricants

� Neutral cleaners for improved quality and in-process

corrosion prevention

� Agricultural equipment

� Engine and powertrain metal removal fluids

� Drawing/stamping lubricants

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Benefits� Decreased overall

operating expenses� Increased plant

profitability� Increased operation time

Case StudyImproved grinding wheel lifethrough a technology-basedapproach for a steel bearing manufacturer.

Result:� 25% reduction in wheel dressing� 20% reduction in coolant

consumption

Henkel’s metalworking brands –

Multan® and P3® – continue

to provide the aerospace,

transportation and industrial

industries with cleaner,

longer-lasting and highly

efficient products.

Increased Productivity

Benefits� Products designed for

longer sump life� Reduced operator

exposure � Offered safer ways to use

chemistries

Case StudyConverted a conventional coolantused by an aviation engine manufacturer to a bio-resistanttechnology.

Result:� 80% waste reduction� 50% reduction in

coolant purchases

Safe Products for Environment/Operators

Benefits� Regional operations work

together to serve customers globally

� Worldwide project management

Case StudyA U.S. automaker required supportfor new machines being tested in a European facility.

Result:� Henkel’s European and U.S.

groups coordinated the process to ensure a seamless transition

Global Capability

Benefits� Machine interiors and

tool pieces are kept clean� Reduced scrap� Improved microfinish

on final parts� Increased tool life

Case StudyProvided an innovative drawinglubricant for an automotive component supplier.

Result:� 2% scrap reduction� Annual net savings of

more than $200,000

Improved Quality

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Benefits

Coolant Sump pH Stability9.5

9

8.5

8

7.5

Time (Weeks)

Solu

tion

pH

Competitive CoolantCompetitive Biostable CoolantMultan® B-Series

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

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Metal RemovalHenkel’s line of high-quality metal removal products for cutting and grinding are available in a variety of chemistries

including straight oils, soluble oils, semi-synthetics or synthetics.

� Multan® B SeriesMultan® B Series fluids are bio-resistant, semi-synthetic lubricants with extreme pressure and lubricity additives used

for light to heavy applications. Multan® B 400TM is the featured product for machining and grinding ferrous and

aluminum alloys.

� Multan® CR SeriesTo provide a durable product for light to heavy applications, Henkel offers the Multan® CR Series of straight oil

products. The series features Multan® CR 10TM, a light viscosity oil designed for machining and grinding ferrous

and non-ferrous alloys.

� Multan® Synthetics SeriesHenkel offers Multan® 3105™, an oil-rejecting, synthetic fluid designed for machining, grinding and

roll-forming ferrous and non-ferrous alloys.

Through laboratory evaluation, we were able to test and qualify a dry lubricant to replace the current wet lubricant. The graph above represents how these two products (dry and wet lubricant) were comparable in metalforming lubrication.

Metal Forming Lubricant Test

400

350

300

250

200

150

100

50

0 1 16 31 46 61 76 91 106

121

136

151

166

181

196

211

226

241

256

271

286

301

316

Data Point Over Time

Forc

e

Wet LubricantDry Lubricant

Metal FormingHenkel’s full line of quality metal forming products for stamping

and drawing are available in a variety of chemistries including

straight oils, emulsions, synthetics or dry films.

� Multan® F SeriesThe Multan® F Series is developed with a unique composition of

corrosion inhibitors, extreme pressure (EP) and lubricity additives

which provides a durable product for drawing operations. Products

feature Multan® F 1009TM, a synthetic compound designed for

heavy drawing of ferrous, stainless and aluminum alloys.

� Multan® DFL SeriesHenkel provides the dry film Multan® DFL Series of products for

heavy drawing applications. Products feature Multan® DFL-55HSTM,

an organic coating that can be mill applied to ferrous and

non-ferrous substrates to replace mill oils, prelubes and drawing compounds.

� Multan® PL SeriesHenkel offers the Multan® PL Series for a variety of stamping operations where a straight oil is required.

These products feature Multan® PL-101TM, which acts as a light stamping product with multiple automaker approvals

and also operates as an extended corrosion preventative.

Products

Henkel’s line of complementary

products includes neutral cleaners,

corrosion preventatives, gear

marking and maintenance cleaners.

The full line of quality products

includes the P3® Neutracare Series,

the P3® Prevox Series, the Multan®

Gear Mark Series and P3® Multan® S.

P3®

� P3® Neutracare Series of neutral cleaners with corrosion protectionThe P3® Neutracare Series includes P3® Neutracare 5088™, a neutral-based, in-process cleaner with corrosion inhibitors designed for short-term corrosion protection of ferrous and aluminum alloys. Its unique composition provides a durable, hard-water-stable product for cleaning and protection.

� P3® Prevox Series of corrosion preventativesThe P3® Prevox Series includes P3® Prevox 505™, a synthetic corrosion inhibitor designed for short-term corrosion protection on ferrous alloys. Its unique composition provides a durable, low-foaming product for moderate-duty corrosion protection.

Integrated Equipment Solutions™

To optimize the metalworking process and drive down overall operatingcosts, Henkel offers integrated equipment solutions for every need. Our line of integrated equipment solutions features:� Simple refractometers to online auto titrators� pH monitoring to whole system data acquisition� Proportioners and oil-removal devices

Technical ServiceFrom analyzing customer production practices to utilizing service labs, Henkel offers a variety of technical service solutions for variousneeds. Additionally, by partnering and combining resources with customers, Henkel provides a seamless approach to solving challenges.

Worldwide SupportA worldwide Henkel network for engineering support and services provides leading edge technologies applied to the most innovative andpractical applications. By working closely with customers’ applicationand design engineers, our research, development and engineering specialists craft smarter and more effective solutions around the world.

Chemical ManagementHenkel's broad-based programs are designed to respond to clients' unique requirements and deliver the best mix of technology and products to reduce costs while improving quality and assisting in environmental compliance.

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Complementary Solutions

TM

The choice for water-based cleaningfor over 75 years.

Henkel is founded on a deep commitment

to deliver services and chemical products

that consistently exceed customer expectations.

The guiding principles of Henkel inspire long-term

customer relationships based on reliability, credibility

and mutual trust. This trust is earned by the continued

practice of putting the customer first and working

to discover new, more effective solutions every day.

With more than 50,000 employees, including

3,000 chemists and engineers, Henkel

continues to expand its diversified range

of products and services. Facilities in over

80 countries help ensure Henkel remains

a global market leader.

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Sustainability – The Foundation of Henkel

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Henkel CorporationMadison Heights, MIU.S.A.www.henkel.ushenkel.metalworking@us.henkel.com

® and ™ designate trademarks of Henkel Corporation or its affiliates. ® = registered in the U.S. and elsewhere. © Henkel Corporation, 2005. All rights reserved. 3028/LT-4265 (11/05)

USA

Henkel Corporation32100 Stephenson HighwayMadison Heights, Michigan 48071Tel. (248) 583.9300Fax (248) 583.2976

Canada

Henkel Canada Corporation165 Rexdale Blvd.Etobicoke, Ontario, M9W 1P7 CanadaTel. (416) 743.8817Fax (416) 745.8085

Henkel Canada Corporation2225 Meadowpine Blvd.Mississauga, Ontario, L5N 7P2 CanadaTel. (905) 814.6511

Mexico

Henkel Capital, S.A. de C.V. Calz. De la Viga s/n,Fracc. Los Laureles 55090Ecatepec, Edo. de MéxicoTel. +52 (55) 5836.1338Fax +52 (55) 5787.9004

Henkel -Your worldwide partnerHenkel —

Your worldwide partner

SLITS FOR BUSINESS CARDHERE

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Other Locations

Europe

Henkel KGaAHenkelstraße 6740191 Düsseldorf, GermanyTel. +49.211.797.0Fax +49.211.798.2358www.henkel-technologies.com

Asia

Henkel Singapore Pte Ltd19 Jurong Port RoadSingapore 619093Tel: +65.6266.0100Fax: +65.6266.1161