TOTAL LOGISTIC SOLUTIONS PRESTAR STORAGE

PRESTARSTORAGES Y S T E M

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TOTAL LOGISTIC SOLUTIONS

Design Standard Referred

IndexPallet Racking & Its Major Componets 002 - 003

Selective Pallet Racking System 004 - 005

Double Deep Racking System 006 - 007

Multi-tier Racking System 008 - 011

Structural Steel Platform 012 - 013

Drive-In Racking System 014 - 015

Cantilever Racking System 016

Dynamic Storage System 017 - 018

Medium-Duty: Longspan Racking System 019 - 020

Major Components of Longspan Racking System 021

Light-Duty: Boltless Shelving System 022 - 024

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TOTAL LOGISTIC SOLUTIONSTOTAL LOGISTIC SOLUTIONS

TOTAL LOGISTIC SOLUTIONS 1

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About us


Prestar Storage System Sdn. Bhd (PSSSB) carrying ‘MYSTAR’ brand is one of the leading manufacturers for Racking and Shelving System products from Rawang, Malaysia. It is a wholly owned subsidiary of Prestar Resource Bhd (PRB), a steel based company, listed on the main board of the Kuala Lumpur Stock Exchange.

Incorporated in the year 2001, a team of experienced and dedicated Design & Engineering as well as the Production team, ‘MYSTAR’ Racking and Shelving products have successfully marketed its products to more than 30 countries worldwide with less than 15 years.

Due to PSSSB’s constant aims to provide quality and complete range of storage solutions to wider spectrum of industries, PSSSB is committed to design and re-engineered its products through an on-going R&D programs. Products are designed with user’s comfort and safety in mind. In-house loading and usage tests on products are being carried out on a regular basis.

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TOTAL LOGISTIC SOLUTIONS2

Pallet Racking & Its Major Componets

Pallet racking is a material handling storage aid system designed to store materials on pallets. Although there are many varieties of pallet racking, all types allow for the storage of palletized materials in horizontal rows with multiple levels and mainly is to increase ones storage density.

Normally it is used in conjunction with different type of material handling equipment (MHE) eg, forklift, reach truck, stackers, vna trucks or turret trucks.

UPRIGHT, a cold roll-formed “C” shape with returns that being the vertical ‘standing leg’ for the racking. It which comes in various size and design which apply based on the total Frame Load requirements.

FRAME BRACING, commonly refer as diagonal and horizontal braces which are bolted between two uprights to form as a frames set.

BASE PLATES, are bolted at the base of Uprights which serve as anchors to give the rack more stability and increasing the weight-bearing capacity. Usually anchor bolts are inserted through the base plate’s holes to attach the upright to the floor.

SHIMS PLATES, are used with base plates when the uprights are resting on uneven floors. Usually the Shim Plates are equal in size to the base of the uprights and are installed beneath the uprights to level the rack.

PR901 PR1100

Standard DutyBase Plate / 110mm x 128mm

Heavy Duty Base Plate / 180mm x 100mm

PROFILE DIMENSIONS

PR901 90mm(W) x 62mm(D)

PR1100 110mm(W) x 76mm(D)

PROFILE DIMENSIONS

PR901 34mm(W) x 24.5mm(D)

PR1100 46mm(W) x 35mm(D)

For MYSTAR Upright, the C-section profile comes with return flange and center reinforcement ribs to ensure the strength and rigidity has not being compromised. The lug holes or slots are punched at 50mm pitch which has allowed the horizontal support (beams) to be adjusted at smaller increments.

MYSTAR UPRIGHT PROFILE & DIMENSION


Pallet Racking & Its Major Componets

BEAMS, the horizontal components of rack in which the loads(eg pallets, carton box) are placed onto. With End Connectors welded at both ends, the beams can be easily hook onto the uprights are joined onto the upright frames.

For MYSTAR Beams , it comes in 3 main different type, which is BOX BEAM, OPEN BEAM & Z-BEAM. Based on the beam’s capacities, it is welded with 2 different type End Connector, 5-Lugs or 3-Lugs.To create a long lasting bonding and having consistent welding quality, both the Beam and End Connector are welded using robotic welding machine.

The beams are further secure on the upright frame with Safety Lock Pin, to prevent accidental dislodgement. Two safety pins are located into each beam to give additional protection against the beam dislodging whilst in use.

Box Beam

PR Z-Beam

PR Opened Beam 3 Lugs PR Opened Beam 5 Lugs

PROFILE

PROFILE

PROFILE

DIMENSIONS

DIMENSIONS

DIMENSIONS

Z-BEAM 75mm(H) x 38mm(W)

OPEN BEAM 50mm(H) x 50mm(W)

65mm(H) x 50mm(W)

80mm(H) x 50mm(W)

BOX BEAM 75mm(H) x 45mm(W)

90mm(H) x 45mm(W)

105mm(H) x 45mm(W)

130mm(H) x 45mm(W)

150mm(H) x 45mm(W)


Selective Pallet Racking SystemThis is the most commonly racking system used, for storing multiple locations and 100% selectivity. This system offers the most economical, efficient storing and retrieval of pallets. Furthermore different kind of accessories could be added & customized, based on customer various storage requirement.

The advantages of SELECTIVE Racking System :-• 100% Selectivity• Suitable for First-In First Out (FIFO) operation• High Visibility on stored goods• Multi product locations

Selective Racking in a Furniture Warehouse

Selective Racking in a Stationery Manufacturing FacilitySteel coil storage

Access Under


Selective Pallet Racking System

For Selective Pallet Racking, the height of Upright Frame and density of Racking Layout Design are limited based on type of MHE used. The most commonly used & preferred are: Forklift Reach truck Aisle Width (W) 4500mm 3300mm Lifting Height (H) 5800mm Varies by Brand & Model

As illustrated below showing different Aisle Width & Racking Layout arrangement with these 2 MHE.

Racking with fork spacerRacking with plastic container

d) Frame Protector

a) Row Spacer 3

c) Column Guard

Selective Rack

Aisle width for Forklift Aisle width for Reach Truck

b) Corner Protector

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bcd


Double Deep Racking SystemDouble Deep Pallet Racking is designed to store 2 pallets deep, which consist of two standard Selective Racks set up back to back. This system has to be used with double deep reach truck with deal pantograph or extension fork attachment.

The advantages of DOUBLE DEEP Racking System :-• Increase storage density and capacity up to 30% more than SELECTIVE System.• Suitable for Last-In First Out (LIFO) operation.• Convertible from SELECTIVE System. • Do not required a large number of homogeneous pallet type.

Although with increased storage capacity, but only 50% of pallets can be immediately accessible. Therefore Double Deep is only recommended for operations that require less critical picking and storing speed.


Double Deep Racking System

Pallet Back Stopper Pallet Support Bar

A few accessories to be used withDouble-Deep Racking.

Double-Deep with Last-In First-Out accessibility.


Multi-Tier Racking System (MTR) is a mezzanine that is design and built via the pallet racking components. It can be the most efficient and economical method to create extra floor space within the building area compounds. Depending on the design and load requirements, its height can be maximize up until building’s ceiling height.

MTR is most suitable for storage of small to medium size items, which is meant for manual archive or retrieval methods.

Multi-tier Racking System

Steel joist as additional support beneath the flooring

Plywood shelving with center support

Manual case and unit picking on the ground floor while the mezzanine is used to store packing materials.


Additionally the system also come with a wide variety of customizable options to suite the usage:-

(1) Shelf Decking Type


a) Flush Steel Decking

c) Steel Grating

b) Plywood Decking with Plywood Retainer

b) Slotted Panels

c) Wire mesh Decking

d) Perforated Steel Plank

(2) Floor Decking Type (a) Plywood (b) Slotted Panel (c) Steel Grating (d) Perforated Steel Plank (e) Steel Plate / Checker Plate

A MTR System with Flush Steel Decking at bottom shelves.



Pallet storage on the ground floor and light duty shelving system on mezzanine

Galvanized Slotted PanelPlywood Decking as Bottom Shelves.


Multi-tier Racking System(3 ) Accessories a) Cat Ladder b) Staircase c) Ramp d) Loading Gate e) Barrier Handrail

a

a

b

c

c

b

d

d

e

e

Multi-Tier Rack

FRONT VIEW


Structural Steel PlatformStructural Steel Platform(SSP) is a mezzanine but it was built via long steel items, eg I-Beam, RSC Beam, Hallow Section and etc. Similarly as MTR, based on requirement, there are various type of Floor Decking Type & Accessories could added to the design of SSP.

The main 2 advantage of SSP is :• Have less columns beneath the platform.• Customizable to floor loading as high as 1000Kgs/m2.

Structural Steel Platform(Isometric View)

Structural Steel Platform(Side View)


Structural Steel Platform

Secondary beams tied with steel studs for guaranteed life-long use of the mezzanine floor.

This additional component prevents the beams from bowing out and reduces squeaky noises when working on the mezzanine.

Modular yet strong connection between main beam andsecondary beam


Drive-In Racking SystemThis is the most preferred solution to conventional block stacking where pallets simply cannot be stacked on top of each other. It is effective in optimizing the warehouse storage and thus reducing the number of working aisles. Ideally this system suite for storage of homogenous products, not time or date sensitive.

The advantages of DRIVE-IN System :-• High storage density.• Suitable for Last-In First Out (LIFO) operation.• Suitable for bulk storage.

Storage of communications products in a 3PL Company

Storage of beverage products

The use of floor guide rails to guide trucks and prevent damage to the racks.


Type of Drive-In Access

Drive-In Rack-Double Acces(Top View)

Drive-In Rack-Single Acces(Top View)

Drive-In Rack-Double Acces(Side View)

a) Double Access

b) Single Access

Drive-In Rack-Single Acces(Side View)

Pallet Rail

Drive-In Upright

Upright Protector

Bull Nose

Floor Channel Guide

Accessory to be use with Drive-In Rack

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Cantilever Racking SystemFor storage and retrieval of long items, it is best to use Cantilever Racking System. It is designed to manage loads of varying length and proportion; to be completely accessible from the front without any horizontal restrictions like the conventional pallet racking system.

A few example of products’ storage suit to use such system :-• Pipes, Steel rods, Tubes, Hollow sections.• Plywood, Plaster board.• Carpet or Fabric rolls.

The extended base and added braces will re-enforce these racks stability & rigidity.


Dynamic Storage Racking System

Also knowing as Live Storage, Dynamic Storage is consist of a number of systems that to be added into pallet racking system to work with pallets, tote boxes or cartons. It is suitable for goods that perish quickly, e.g. foodstuffs. Via Dynamic Storage, it would ensure these product being stored & retrieve fast enough to ensure the stock rotation could match perfectly with the expiry dates.

The most common 3 types of Dynamic storage racking comes in three different forms.

• CARTON FLOW This is a design which works by inserting goods into the back of the structure and removing them from the front. This is an excellent method of storage because it means perfect stock rotation will be achieved. It also offers a good storage density and each carton is supported providing a high level of quality storage. Picking errors could be minimized by giving each product a dedicated lane.


Dynamic Storage Racking System

• PALLET FLOW This works in exactly the same way as carton live storage except on a much bigger scale. Whole pallets can be stored in this way making it ideal for fast moving, perishable goods that are received and dispatched in large quantities.

One of the main features of using this system is that any size and shape of pallet can be handled.

• CART PUSH BACK This method uses special beams and pushback assembly subframes running front to back in each bay. The tracks are mounted at an angle so when a forklift truck pushes a pallet into a bay, the one that is already there is pushed backwards. When the pallet at the front is removed, the one behind it will roll to the front. One of the features of this system is that the pallets can be stocked four deep, conserving space and allowing easy organizing of your stock.

Cart Push Back


Medium Duty: Longspan Racking System

Steel Shelf DeckingTimber Shelf Decking

MYSTAR LONGSPAN 500 (LS500) SYSTEM with ergonomic profiles are designed for medium-duty warehouse applications yet in a not bulky appearance. With profile design & capabilities that proves to be stronger that Boltless System and almost similar as Pallet Racking System, the system can either be used as Storage Rack or Mezzanine System.

The LS500 system is suitable for industrie/businesses that fall into following characteristic:

• Hand-LoadedStorage The LS500 system is intended for hand loaded storage method, whereby products stored are placed onto the beams or shelves and picked from them manually. • Medium-DutyStorage For storing of products’ weight NOT MORE THAN 1,000kgs.

• Storage&DisplayEquipment The LS500 system can be designed and used as storage/display equipments for retail industries.


Medium Duty: Longspan Racking SystemAn Open Type LS500 Racking System

An enclosed type, side & back, LS500 Racking System with Shelf Divider at each level.


LS500 Open BeamFrame Bracing Z-Beam

Medium Duty: Major Components of Longspan Racking System

Basic Technical Data

UPRIGHT & BRACING, cold roll-formed C-section profile with return flange and centre reinforcement ribs to ensure the strength and rigidity. The Lug holes at 50mm pitch allow beams to be adjusted at smaller increments.

BEAMS, are welded to 3-Lug End Connectors for the Open Beam to ease in hooking onto the uprights.

LS500 Upright LS500 Upright Sketch

PROFILE DIMENSIONS

UPRIGHT 50mm(W) x 52mm(D)BRACING 34mm(W) x 24.5mmm(D)

LS500 Base Plate

Z-BEAM

OPEN BEAM

PROFILE DIMENSIONS

50mm(H) x 38mm(D)

50mm(H) x 50mm(D)

65mm(H) x 50mm(D)

80mm(H) x 50mm(D)


Light Duty: Boltless Shelving SystemFor light-duty storage, range LESS THAN 400Kgs/Level, boltless shelving system would be the recommended system. Using bolt free connection, this shelving system are easy to install and versatile. It can be easily customize, mix & match as per customer required.

Multiple Steel Shelve

Perforated Steel Shelve with Divider

Square Type Bracket Steel Foot PlateWith Mesh Panel With Solid Panel

Fiberboard Shelve

Type of shelve Decking

Accessories:


For Documents Storage

For Industrial Usage

Steel Shelve with Divider

Light Duty: Boltless Shelving System

Boltless Shelving System with Steel Shelve

Boltless shelving system for an archive storage facility

BS5000 BOLTLESS SHELVING SIZES & LOAD TABLE

Remarks: 1) Extra shelf are available upon request. 2) UDL is uniform distributed load (meaning evenly distributed load on shelving). 3) Perforated Steel Shelve loading/level shall be available upon request.


Light Duty: BS5000E

1 350mm(D) x 900mm(W) x 1800mm(H) Steel Cap Shelve 5 100 Kgs

2 350mm(D) x 900mm(W) x 1500mm(H) Steel Cap Shelve 4 100 Kgs

SHELVE LOAD

(UDL / LEVEL)ITEM DIMENSION TYPE OF SHELVING

SHELVELEVEL

Steel Cap Shelve

Plastic Joint Bracket

Plastic Foot Cap

Available in carton box form

Prestar Resources Berhad (PRB) Profile

PRESTAR RESOURCES BERHAD (PRB) is a public listed company on Bursa Malaysia since 1995. PRB is principally an

investment holding company with subsidiary and associated companies mainly engaged in the steel-processing and steel-

products manufacturing activities with factories in Malaysia and Vietnam.

Established in 1984, from a humble beginning as a Material Handling Equipment manufacturer of Wheelbarrows, Hand

Trucks, Castors & Platform Truck, PRB has today transformed into a leading steel processing and steel manufacturing group

by expanding and diversifying its business activities across the following areas :-

1. Carbon Steel Pipes & Hollow Sections

2. Stainless Steel Pipes & Hollow Sections

3. Steel Coil Centre for Stainless & Carbon Steel

4. Steel Flat Bars, Roofi ng Sheet, Cladding & Steel Purlins

5. Wheelbarrows & Material Handling Products

6. Steel Shelving & Pallet Racking and other storage equipment

7. Highway Guardrails & Road Furniture

In 2002, PRB had entered into a joint-venture with POSCO, the world’s third largest steel mill in Korea, for steel coils

processing activities in its coil centre. PRB has since generated reliable material supply, quality assurance as well as strong

technical backup to strengthen its leading edge in the steel processing industry as a result of the strategic alliance with

POSCO.

PRB is constantly looking for new business opportunities and strategic alliances with local and overseas partners to further

enhance its earning base as well as gaining synergistic effects to the Group’s existing activities.

Group’s Structure

STEEL PROCESSING UNIT PRODUCT MANUFACTURING UNIT OVERSEAS UNIT

Tashin Steel Sdn Bhd

Dai Dong Steel Sdn Bhd

Prestar Steel Pipes Sdn Bhd

Prestar Precision Tubes Sdn Bhd

POSCO-MKPC Sdn Bhd(Prestar POSCO JV Steel Coil Centre)

Prestar Tooling Sdn Bhd

Tashin Hardware Sdn Bhd

Prestar Marketing Sdn Bhd

Prestar Galvanising Sdn Bhd

Prestar Engineering Sdn Bhd

Prestar Manufacturing Sdn Bhd

Prestar Storage System Sdn Bhd

Prestar Inds (Vietnam) Co.,Ltd

PRESTAR PRECISION TUBE SDN BHD

PRODUCT CATALOGUE

PRESTAR PRECISION TUBE SDN BHD

Lot 1298, Rawang Industrial Estate,

16 1/2 Miles, Jalan Ipoh,

48000 Rawang, Selangor, Malaysia.

Tel : 6-03-6092-5200

Fax : 6-03-6092-4507

Website : www.prestar.com.my

Email : [email protected]

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MALAYSIA FACTORY & EXPORT DEPARTMENTPRESTAR STORAGE SYSTEM SDN. BHD (538520-A)

(A Subsidiary of Prestar Resources Bhd) Lot 39, Rawang Industrial Estate, 16 ½ Miles Jalan Ipoh,48000 Rawang, Selangor Darul Ehsan, Malaysia.Tel. No. +603-6091 5077 / 6091 5078 / 6092 9200Fax. No. +603-6092 0200 / 6092 5202Email: [email protected]: www.prestar.com.my

INDONESIA OFFICE PT PRESTAR MHEKompleks Royal Sunter Blok C-17,Jl Danau Sunter Selatan,Jakarta 14350.Tel. No. +62 821 1248 5552Email: [email protected]

SINGAPORE ASSOCIATE OFFICE Y K TOH MARKETING (S) PTE LTDLot 8, Changi North Street 1, TSK Building, Singapore 498829.Tel. No. +65 6542 3232Fax. No. +65 6542 3636Email: [email protected] / [email protected]: www.yktoh.com

MALAYSIA MARKETING OFFICEPRESTAR MARKETING SDN BHDSELAYANGLot 17494, 8-12 Miles, Jalan Ipoh,Selayang Industrial Estate, 68100 Batu Caves,Selangor Darul Ehsan, Malaysia. Tel. No. +603 6138 0033Fax. No. +603 6138 5792 / 6136 3025Email: [email protected] / [email protected]

PENANG65-A, Jalan Perak, 10150 Penang, Malaysia. Tel. No. +604 2287 100Fax. No. +604 2295 581 / 2295 580Email: [email protected]

JOHOR4 Jalan Penaga, Kawasan Perindustrian Kota Puteri, 81750 Masai, Johor, Malaysia. Tel. No. +607 3880 323 / 3889 323Fax. No. +607 3884 323Email: [email protected]

TOTAL LOGISTIC SOLUTIONS PRESTAR STORAGE

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