Tosyali Holding-wire Rod

7/26/2019 Tosyali Holding-wire Rod

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Tosçelik Wire Rod Rolling Mill began operation in 2014. At the establishment progress we

use the advanced technology to gain stringent high quality parameters. Currently

approximately 600,000 t/a of wire rod with diameters from 5.5 mm up to 25 mm are rolled

in a continuous process.

Billets measuring 150 x150 mm square and up to 12 m in length are heated up to rolling

temperature in a walking beam furnace, descaled and rolled on a 18 strand roughing mills.

After having passed crop‐ and chopping shears the rod enters finishing blocks two loop

lines that are reducing sizing mill and no-twist mill for thermo‐mechanic rolling whis is used

for uniform ovality and high dimensional accuracy at high speeds. The final rolling speed

producing size of 5.5 mm is up to 120m/sec.

After passing through water cooling boxes the wire rod is layed down in loops on a roller

type air cooling conveyor by a laying head which is 100 metres long for uniform cooling and

finally formed to coils in the coil forming chamber.



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Annual Production Capacity 0.6 MTPA

Input Feedstock

Size Range 5.00 - 25 mm

Coil Weight 2000 - 2400 kg

Coil Outside Diameter 1250 mm

Coil Inside Dıameter 850 mm

Rolling Mill Strand Strand 30Type Vertical and Horizontal Blocks

Pass Tungsten Carbide Ring from Std- 15 to 30

Line Speed 120 m/sec

Reheating Features: Capacity 120 t/h

Type Wailking Beam

Standarts

Cooling Equipments Conveyor with cover (hood) & blower

DIMENSIONAL TOLERANCE Tolerance(mm) Maximum Ovality(mm)

Sizes (mm)

5.0-8.5 ±0.20 0.30

9.0-14 ±0.25 0.40

14.5-15 ±0.30 0.50



SECTIONS:

• CHARGE SECTION

•REHEATING FURNACE

• ROLLING LINE

• COMPACTING

• LABELLING SECTION

• DISPATCH

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• Billet charge control

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Entering and controllingheat number, quality,

weight and size of billets

(level2 program)

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• 120t/h walking beam

reheating furnace

• Length: 20m Width: 12,70

m

• 70 billet capacity

• Fuel: Natural Gas



• Billet output temperature:

1050 C⁰-1150 C⁰

• Billet average output time:

50-150 sn

• Steam Cooling

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• Digitally Controled

- Optimizing heating

arrengement

- Promotes uniform

mechanical properties

- Enables low scale formation



• 200 Bar pressure

• Cleaning scales

• Minimum surface defects

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• After furnace exit

• Minimizes temperatureloss during rolling

•Producing homogenoussection

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• 30 rolling stand mill

• RSM (Reducing and Sizing Mill)

• Looper• Crop Shears

• On-line Rod Gauges

• Water Cooling System• Oil Film Bearing Laying Head

• Conveyor

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• First 18 stands

• Horizontal and Vertical stands

• Large Reduction Ratios

• Roughing, Intermediate andPre-finshing Mill

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Stribe and Crust problems 12



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• Vertical loop system

• Pushing and pulling energy

• Preventing stripe problems

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• At various points, 3 pieces

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Removing front and tailends

• Ensuring that ends of billets

do not affect and propogatethe quality of wire rod

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• 9 water boxes

• Automatic water pressurecontrol

• Excellent flow skills for uniformcooling

• Encourages uniform cooling

• Enabling uniform mechanicalproperties

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• 4-pass TMB block

• 125 mps regular production

speed

• Strict size tolerances

• High dimensional accurarcyon smaller size

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• 8-pass Delta-type pre-finishing

block

• Controlled temperature rolling

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Uniform ovality, highdimensional accuracy at high

speeds

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• Automatic roll speed control system

• Regulates roll speeds for accurate

continious manufacture

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• Automatic on-line trimming

of wire rod heads and tails

directly in front of laying

head

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Granting lowertransformation costs

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• Installed various points

• Active monitoring and

control

• Close dimensional tolerance

range

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• Latest generation features

• Oil-film bearing

• Provide absolute stability

• High stiffnes and high

damping for full range speeds

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• 100 metres long

• 12 fans, can be controlled automaticly

• Swinging skills for excellent uniform cooling

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Insulated covers over the conveyor for slowcooling. Specific desired cooling rate

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• The fast-cooling mode incorporates high capacity

fanslocated below the conveyor.

• Hybrid cooling, fast-cool capabilities of the

highcapacity fans and the slow-cool capabilities of

the insulated covers together with natural cooling

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• Additional components can be included in

the Morgan Stelmor system for processing of

special grades

• Optimesh system: controls the air

distribution across the width of the

conveyor, ensuring uniform cooling of the

rings

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ADVANTAGES OF STELMOR CONVEYOR

• Maximum product quality

• Wide spectrum of grades

• Thermo mechanical proccesing

• High productivity, low maintanence cost

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• At the end of the roller conveyor

• Provides regular andhomogeneous coil formation

• Eccentric wire rod loop depositand gradual coil lowering during

formation

• Superior final product quality

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• Compacting and tying coilsat four locations

• The unique compactordesign guarantees equalpress-force distributionthroughout the coil

• Sund Brista

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• For accurate weighing of

coils with special bar coding

to ensure the completetraceability and dispatch of

coils

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• Each strapped wire rodcoil provided with

computer printed tags

• Allowing it to be

traced right form the

steel making stage tothe finished product



Weight: Between 2000-2200 kg

Diameter: Internal(DI): 810-910 mm

External(DE): 1.150-1.250 mm

Length: (C): 1200-1400 mm

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INDUSTRIAL

QUALITIES

%C %Si %Mn %P

max

%S

max

%Cr

max

%Mo

max

%Ni

max

%Cu

max

%Al

max

SAE 1006

0,8 max

0.30 max

0.30-0.45

0.025

0.025

0.20

0.05

0.20

0.30

0.010

SAE 1008

0,10 max 0.30 max

0.30-.050

0.025

0.025

0.20

0.05

0.20

0.30

0.010

SAE 1010

0.8-0.13 0.30 max 0.30-0.60 0.025 0.025 0.20 0.05 0.20 0.30 0.010



• General purpose Wires, Industrial wires, Agriculture Wires, Bush Wires,Chain Rivet Wires, Detonator Wire, Umbrella Ribs, Upholstery Wires, CycleSpokes, Heald Wires, Stapler Pin Wires, Needle Wires, Safety Pin Wires, CardClothing Wires, Vineyard Wires, Earth wires etc.

• For production of automobile components like Screws, Fasteners,Bush,

Spline, Socket, Connecting Rod, Gear, Engine Shaft, Connecting Rod, Spindles• Fasteners, Bolts, Rivets, Screws for general applications

• Electrode Wires

• CAQ, ACSR wires

• Tyre and Hose Reinforcement Wires

• Pre-stressed Concrete Wire

• Coil Springs

• Wire Ropes

• Ball Bearing Balls

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• High quality and dimensional precision

• Latest technology comes with Morgan Wire Rod Mill assurring high degree ofthermo-mechanical properties along with unparalleled dimensional accuracy

• New age Reducing & Sizing Mill (RSM) ensuring excellent product tolerance andovality, provides consistency in mechanical properties within a coil and from a coil toanother coil

• Coil reforming technology ensuring coils are shipped with adequate care andreaches the customer with excellent coil stability without any damage

• Highly automated production facility and cotinuous checks at every level to producethe best quality wire rods

• Quality assurance system, equipped with modern equipments and best of theskilled force constantly strive to get the best of products by controlling the entireprocess at every vital point.

• Commitment towards complete customer satisfaction with respect to quality,delivery and technical services, and the belief that regular feedback from ourwidespread network of customers' is the only way for getting valuable insights forcontinuous improvement of our products and services.

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ADRESS: Organize Sanayi Bölgesi Necati Özsoy Cad. 31200 / Sarıseki / İskenderun

TURKEY

TEL: +90 326 656 28 90

FAX: 0326 656 28 95

EXPORT AND MARKETING MANAGER

Mr.Ahmet Sümer: [email protected]

EXPORT SALES EXECUTIVES:

Mr.Berkcan Savcı: [email protected]

Mr.Obaida Alsabbagh: [email protected]

mailto:[email protected]









TOSÇELİK IN TURKEY

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TOSÇELIK IS POST

MODERN

FACILITIES OF

TURKEY.



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THE EXPERIENCE OF 60 YEARS IN IRON

AND STEEL INDUSTRY.



TOSÇELIK PROFILE AND SHEET IND. CO.

PRODUCTION

AT ALL

ACCEPTED

STANDARDSIN THE WORLD.

Tosyali Holding-wire Rod

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