TOSHIBA AI R CONDITIONING Putting you in control… Interactive Intelligence Putting you in...

TOSHIBAA

IR CONDITIONING

Putting you in control…

Interactive IntelligencePutting you in Control…

Controls V 1.08

Sebastien Desmottes - Controls Development Engineer @ Plymouth (UK)

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IR CONDITIONING


Controls ProductContents

• RBC-RDx-PE: Refrigerant Detection• RBC-FDP1-PE: Fault Display Panel• RBC-CRx-PE: Central Remote Controller• RBC-WG1-PE: Windows Gateway• RBC-WP1-PE:Windows Software• RBC-EM1-PE: Energy Monitoring• RBC-IK1-PE: Internet Kit

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Refrigerant Detection

Refrigerant DetectionIndoor / Outdoor

RBC-RD1-PE / RBC-RD2-PE

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Refrigerant DetectionContents

• Why Refrigerant Detection• Options available• Indoor Unit: RBC-RD1-PE• Outdoor Unit: RBC-RD2-PE• System Layout• Electrical Installation• System Operation• Installation Indoor / Outdoor

Note: RBC-RD1-PE, RBC-RD2-PE

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Refrigerant DetectionWhy Refrigerant Detection?• To protect personnel (EN 378)

•To prevent environmental damage

•To maintain system efficiency

•Government Tax Incentives

Note: RBC-RD1-PE, RBC-RD2-PE

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Refrigerant DetectionOptions Available

• Indoor Unit: RBC-RD1-PE – Interface box with remote refrigerant

sensor & audible alarm

• Outdoor Unit: RBC-RD2-PE– Interface box with internal sensor

Note: RBC-RD1-PE, RBC-RD2-PERBC-RDx-PE

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Refrigerant DetectionIndoor Unit: RBC-RD1-PE• Control box and screw caps• Remote sensor/audible alarm

assembly• Front plate• FCU interface cable• Installation instructions• Owners manual

RBC-RD1-PE

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Refrigerant DetectionOutdoor Unit: RBC-RD2-PE• Control box with integral sensor and

screw caps• CDU interface cable• Mounting bracket and screw• Installation Instructions• Owners Manual

RBC-RD2-PE

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Refrigerant DetectionRBC-RD1-PE System Layout

FCU Electrical Box

Hotel Room

Metal oxide refrigerant detector. Low level position with audible alarm and 3 alarm set-points

Standard XY communication protocol

Front end PC running Windows control package (RBC-WP1-PE). Displays alarm message and unit location.

Isolating solenoid valves positioned in the gas and liquid lines (supplied by installer).

Interconnecting cable: control and Sensor.

Gateway: RBC-WG1-PE

XY PQ

RBC-RD1-PE

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Refrigerant DetectionRBC-RD1-PE System Layout

RD1 box near unit sends signal to solenoid valves and indoor unit.

Sensor located close to the floor monitors room air.Emits audible alarm when 1000ppm refrigerant (R407C) detected.

Liquid Line

Communication cable

Suction Line To Indoor Network

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Refrigerant DetectionElectrical Installation RBC-RD1-PE• Mount the control box near to the

indoor unit in a visible location• Mount the remote sensor assembly

low down in the room. Maximum height from the floor surface should be 300mm. Ensure 500mm clearance around the sensor

• Connect the remote sensor assembly to the control box using a 6 core cable

• Connect the control box to a fused 240V AC 1amp supply

• For RAV units connect the FCU interface cable to CN17 on the indoor PCB

• For MM units connect the FCU interface cable to CN21 on the indoor PCB

RBC-RD1-PE

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Refrigerant DetectionElectrical Installation RBC-RD2-PE• Mount the control box inside the

compressor housing of the outdoor unit• Connect a 3-core supply cable from the

control unit to the electrical box on the outdoor unit. Ensure a 1A fuse is fitted

• If one outdoor unit is used connect the CDU interface cable from the control unit to the electrical box on the outdoor unit.

• Locate the 3 ceramic fuses at the top of the electrical box

• From the top fuse remove the small red cable from the right side of the fuse. In its place fit the CDU interface cable

• From the small red cable removed from the ceramic fuse place into the crimp butt joint and crimp firmly

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Refrigerant DetectionElectrical Installation RBC-RD2-PE• For multiple outdoor units, each

refrigerant detector must be connected in series to the unit in the inverter outdoor unit. The CDU interface cable is only used in the inverter unit

• Connect each refrigerant detector using 3-core cable to the L1, N and earth terminals in each CDU. Each detector must be protected by a 1amp 240VAC fuse

• Connect the AI terminals in the control units as shown in the diagram

• To complete the series circuit connect the CDU interface cable to the inverter electrical box as described in the previous slide

RBC-RD1-PE

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Refrigerant DetectionSystem Operation

• Low Level Alarm – 250ppm (RBC-RD1-PE Only):When the low level alarm limit is reached:

– The Detector Active LED will be “ON”

– The amber Low Level Alarm LED will start flashing

– After 10 minutes, the Low Level Alarm LED will stop flashing and remain “ON”

– B5 fault code will be generated by the indoor unit

– The indoor unit will not shut downNote: If the refrigerant concentration drops below 250ppm the control box will self reset

RBC-RD1-PE

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• High Level Alarm – 1000ppm (RBC-RD1/RD2-PE):When the high level alarm limit is reached:

– The Detector Active and the Low Level Alarm LED’s will be “ON”

– The red High Level Alarm LED will start flashing

– After 10 minutes, the High Level Alarm LED will stop flashing and remain “ON”. The red Shutdown LED will also come “ON”

– B5 & B6 fault codes will be generated by the indoor unit, 04 fault code will be generated by the outdoor unit

– The indoor unit will shut down and the audible alarm will sound if an RD1 was activated

– The outdoor unit will shut down if an RD2 was activated

– The alarm volt free contacts will operate to control any suitable external device

Note: The system must be manually reset using the reset buttons on the control box

RBC-RDx-PE

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• Spill Alarm – 2200ppm (RBC-RD1/RD2-PE)

When the spill alarm limit is reached:

– The Detector Active LED will be “ON”

– After 10 seconds at the Spill Alarm limit, the Shutdown LED will come “ON” The Low Level Alarm & the High Level Alarm LED’s will start flashing

– B6 fault code will be generated by the indoor unit if the refrigerant is detected in the room by RBC-RD1-PE

– 04 fault code will be generated by the outdoor unit if the refrigerant is detected in the compressor housing by RBC-RD2-PE

– The indoor unit will shut down and the audible alarm will sound if an RD1 was activated

– The outdoor unit will shut down if an RD2 was activated

– The “alarm” volt free contacts will operate to control any suitable external device connected to the control box

Note: The system must be manually reset using the reset buttons on the control box

RBC-RDx-PE

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• Sensor Failure (RBC-RD1/RD2-PE)When the refrigerant sensor fails:

– After 1 minute the Detector Active LED will go “OFF”, and the Low Level Alarm LED will come “ON”

– B5 fault code will be generated by the indoor unit. No fault code will be generated by the outdoor unit. The indoor or outdoor unit will not shut down

– After 4 hours the Low Level Alarm LED will go “OFF” and the Shutdown LED will come “ON”

– B6 fault code will be generated by the indoor unit if the refrigerant leak is detected in the room by RBC-RD1-PE

– A 04 fault code will be generated by the outdoor unit if the refrigerant is detected in the compressor housing by RBC-RD2-PE

– The indoor or outdoor unit will shutdown

– The “alarm” volt free contacts will operate to control any suitable external device connected to the control box

Note: The system must be manually reset using the reset buttons on the control box after replacing the sensor

RBC-RDx-PE

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Refrigerant DetectionRefrigerant Mass Required• RBC-RD1-PE : High Level Alarm

Calculation based on a hotel room 5m x 8m x 2.5m.Density of R407C vapour at ambient pressure = 3.518kg/m3.

For high level alarm (unit shutdown) at 1000ppm: Ppm concentration = 1000/1000000 = 0.001

Grams of R407C = 5m x 8m x 2.5m x 3.518kg/m3 x 0.001 ppm/conc = 0.3518 kg = 352 g

• RBC-RD1-PE : Low Level AlarmGrams of R407C = 5m x 8m x 2.5m x 3.518kg/m3 x 0.00025 ppm/conc

= 0.0880 kg

= 88 g

RBC-RD1-PE

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Refrigerant DetectionRefrigerant Mass Required• RBC-RD2-PE : High Level Alarm

Calculation based on the volume of the compressor housing = 0.8m3

Density of R407C vapour at ambient pressure = 3.518kg/m3.

For high level alarm (unit shutdown) at 1000ppm:Ppm concentration = 1000/1000000

= 0.001Grams of R407C = 0.8m3 x 3.518kg/m3 x 0.001 ppm/conc

= 0.0028 kg = 2.8 g

RBC-RD2-PE

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Refrigerant DetectionInstallation Indoor / Outdoor• Indoor Installation

– Standard Grid Plate (BS 57533:1995)– Standard Front Plate– Integral audible alarm mute button and refrigerant sensor

RBC-RD1-PE

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Refrigerant DetectionInstallation Indoor / Outdoor• Outdoor Installation• RBC-RD2-PE only available with MMS

RBC-RD2-PE

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Fault Display Panel

Fault Display Panel

RBC-FDP1-PE

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Fault Display PanelContents

• Features• Installation

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Fault Display Panel Features

• Detect all Indoor Units faults• Attached in parallel with the Remote Controller

(ABC)• LED to indicate activity (flashing at 1s rate)• LED to indicate fault / no fault• Volt-free contact allows external signalling of the fault• Relay closed under fault free conditions• 09 Fault can be optionally filteredRBC-FDP1-PE

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Fault Display Panel Installation

• No external power supply needed as it is attached in parallel with the Remote Controller (ABC).

• Fault filter – OFF: 09 faults are treated like any other fault

code– ON: 09 faults are only reported after 3 hours

RBC-FDP1-PE

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Central Remote Controller

Central Remote Controller

RBC-CR1-PE, RBC-CR64-PE

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Central Remote Controller Contents• Models• Features / Options• Installation

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Central Remote Controller Models Available• RBC-CR1-PE

– Control up to 16 Indoor Units

• RBC-CR64-PE– Control up to 64 Indoor Units

RBC-CRx-PE Note: RBC-CRx-PE cannot be used in conjunction with the Windows Gateway (WG1)

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Central Remote Controller Options Available• RBC-CR1-PE / RBC-CR64-PE

– Compatible with Toshiba MMS and 4 Series Heat Pump– Compatible with 7 Day Timer (RBC-WT1-PE)

• RBC-CR64-PE– External switch (Input Shutdown)– External timer– Units can be grouped in Zones– Two central Controllers can be used on the same XY

Network

RBC-CRx-PE Note: RBC-CRx-PE cannot be used in conjunction with the Windows Gateway (WG1)

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Central Remote Controller Installation (RBC-CR64-PE)• All types of systems (MMS, SMi, Single

split) can be connected to the same Central Remote Controller

RBC-CR64-PE Note: RBC-CR64-PE cannot be used in conjunction with the Windows Gateway (WG1)

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Interactive Intelligence

Building Management System

RBC-WG1-PE, RBC-WP1-PE, RBC-EM1-PE, RBC-IK1-PE

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Interactive IntelligenceBMS - Contents

• Link Between Products• Windows Gateway• Windows Software• Energy Monitoring• Internet Kit

Note: RBC-WG1-PE, RBC-WP1-PE, RBC-EM1-PE, RBC-IK1-PE

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Interactive IntelligenceLink Between Product ?

Internet / Intranet

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Link Between Controls ProductWindows Gateway 1:64• To control up to 64 Toshiba I./D (MMS

or RAV AI) units– Consists of:

• One Gateway• One IEC Plug• Installation Instruction with functional profile

RBC-WG1-PE Note: RBC-WG1-PE cannot be used in conjunction with any other Central Controller

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Link Between Controls ProductWindows Software 1:1024• To manage on one PC up to 1024 I/D

i.e. 16 Gateways– Consists of:

• One CD “Interactive Intelligence”• One hardware key • One owner's manual• PCI Card (Extension)

RBC-WG1-PE Note: RBC-WG1-PE cannot be used in conjunction with any other Central Controller

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Link Between Controls ProductEnergy Monitoring• RBC-EM1-PE is an add-on to RBC-WP1-

PE– Consists of:

• One power meter• Current Transformers x3• Installation Instructions

RBC-EM1-PE Note: RBC-EM1-PE must be used in conjunction with RBC-WG1-PE, RBC-WP1-PE

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Link Between Controls ProductInternet Kit 1:5• RBC-IK1-PE is an add-on to RBC-WP1-PE

– Consists of:• One key file CD “Interactive Intelligence”• License for 5 concurrent users

RBC-WP1-PE Note: RBC-IK1-PE must be used in conjunction with RBC-WG1-PE, RBC-WP1-PE

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Windows Gateway

RBC-WG1-PE

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Interactive IntelligenceWindows Gateway 1:64• Gateway using LonWorks Technology • Control up to to 64 I/D• Auto Detect number of I/D

automatically• Functions of Central Remote Controller• Ambient & Coil Temperatures available

RBC-WG1-PE Note: RBC-WG1-PE is not compliant with Echelon.

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Windows SoftwareInteractive Intelligence

RBC-WP1-PE

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Interactive IntelligenceWindows Software 1:1024 Contents• Features• Installation• Navigation (Schematics)• Alarms• Remote Connection• Timed Operation and Optimised Start• Frost Protection Module• Data Logging• Graphical view• Backup / Restore of the complete System• Customisation of Schematics• Website

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Interactive IntelligenceFeatures

• Automated Configuration • Display and retransmission of Intelligent fault

code • Unit location can be displayed on PC• Data and alarms logging• Timed operation under several schedule• Navigator (schematics) fully customisable• Hardware key protection and 100 access level

configurableRBC-WP1-PE Note: Compatible with Win 98 SE, Win NT 4.0,

Win 2000 and Win XP.

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Interactive IntelligenceAutomatic Installation

BEFORE:

• LonMaker / Front End Software

• PC & PCLTA20

• Systems Integrator

RBC-WP1-PE

AFTER:

•Interactive Intelligence

•PC

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• Auto-detect of the number of units on each Windows Gateway

• Auto-detect how many Gateways on the network

• Auto-detect how many Power Meters if any are present

• Generates a Network database• Generates standard schematics for each units

RBC-WP1-PE Note: The XY network connection must be checked.

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• Opening system

• Create schematics ?

RBC-WP1-PE

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• Commissioned Devices ? (Windows Gateway / Power Meter)

• Software looking fordevices (Commissioned / Decommissioned)

RBC-WP1-PE

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• Database generated•Able to rename Gateways•Able to rename Indoor Units•Able to decommission Gateways (right click on the Gateway)

RBC-WP1-PE

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Interactive IntelligenceNavigation / Schematics• Level 1 Schematic• Number of Gateways

Click here to go to Level 2 (I/D attached to this Gateway)

RBC-WP1-PE Note: LEVEL 1 Schematic

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Interactive IntelligenceNavigation / Schematics• Level 2 Schematic• Number of Indoor Units

Click here to go to Level 3 (details of the settings)


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Interactive IntelligenceNavigation / Schematics• Level 3 Schematic• Settings of theIndoor Unit

Able to change thepicture of the IndoorUnit


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Interactive IntelligenceNavigation / Schematics• All models


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Interactive IntelligenceAlarms

• Indication:– Intelligent FaultCode– Gateway/Indoor Unit

RBC-WP1-PE

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Interactive IntelligenceAlarms

• Transmission– Print– Audio– Popup Window

• Retransmission:– Fax– Email– Remote Site– GSM / Pager

RBC-WP1-PE Note: Modem Internal / External Required on Supervisor.

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Interactive IntelligenceRemote Connection

• Internet Kit– Site: RBC-WP1-PE + RBC-IK1-PE – Office: Internet Explorer

• Remote Connection:– Site: RBC-WP1-PE – Office: RBC-WP1-PE


WP1 / IK1IE

RBC-WP1-PERBC-WP1-PE

Site Office

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Interactive IntelligenceRemote Connection

• Remote Connection – Able to:

• Access system set-up• Edit / Modify schematics

– Not able to access:• Driver set-up• Any plug-in (Optimised Start, Frost Protection Module, Energy Monitoring)


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Interactive IntelligenceTimer – Option 1: Local Calendar• Weekly Schedule

– 300 Items– 24 Events in a day

• Special Day

RBC-WP1-PE Note: Local Calendar Option.

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Interactive IntelligenceTimer – Option 2: Optimised Start• Weekly Schedule

RBC-WP1-PE Note: Optimised Start Option.

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Interactive IntelligenceTimer – Option 2: Optimised Start• Weekly Schedule• Optimised Start Option • User Friendly set-up

RBC-WP1-PE Note: Optimised Start Option.

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Interactive IntelligenceTimer – Option 2: Optimised Start• Enable a specificTemperature to be achieved at a specific time

• Learning the room inertia todetermine when to start theAir Conditioning system

RBC-WP1-PE

23 °C

20 °C

Setpoint

23 °C

20 °C

08:50 09:00 09:10 time

Setpoint

23 °C

20 °C

Setpoint

DAY 1

DAY 2

DAY 3

08:50 09:00 09:10 time

08:50 09:00 09:10 time

Note: Optimised Start Option.

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Interactive IntelligenceFrost Protection Module• Can enable the A/C and maintain in constant

temperature in the event of low temperature being detected

• Can stop the A/C when a temperature is achieved• Able to:

– Turn On / Off– Change the Set Point– Change the Mode

• Conditions can be entered which includes samples times, the trigger and reset points.

RBC-WP1-PE

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Interactive IntelligenceData Logging

• Record any data– SetPoint– Mode– Fan Speed– On / Off– Fault Codes– Demand Data– TA, TC

RBC-WP1-PE Note: Max Log Time Base = 1 Day.

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Interactive IntelligenceGraphical View

• Graphics from– Data logging– Colours and type of Graphic customisable- Zoom In / Out- Print

RBC-WP1-PE

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Interactive IntelligenceBackup the complete system• Backup system

– Notes– Basic Configuration– Schematics– Data logging– Local Calendars– Script

RBC-WP1-PE

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Interactive IntelligenceRestore the complete system• Restore system

– Notes– Basic Configuration– Schematics– Data logging– Local Calendars– Script

RBC-WP1-PE

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Interactive IntelligenceCustomisation

• Site fully customisable• Examples:

– United Kingdom Plymouth - Life Test– United Kingdom Leatherhead – UTC House

Life Test– United Kingdom Glasgow – Airbels Road– France Nantes - System U– Austria – Office

• Diagnostics (16 I/D and 32 I/D)RBC-WP1-PE

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Interactive IntelligenceCustomisation – UK - Plymouth• Level 1 Schematic

– 4 Gateways– 8 Different Systems

RBC-WP1-PE

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– MMS14HP – Energy Consumptionavailable

RBC-WP1-PE

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– SMI10HP– Top view importedfrom AutoCAD

RBC-WP1-PE

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Interactive IntelligenceCustomisation – UK - Leatherhead• Level 1 Schematic

– UTC House

RBC-WP1-PE

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– Top view importedfrom AutoCAD- Blue and Red buttonto specify if the I./Dis cooling or heating

RBC-WP1-PE

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– Only available forService Engineers

RBC-WP1-PE

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– Outdoor view imported from AutoCAD

RBC-WP1-PE

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Interactive IntelligenceCustomisation – UK – AirbelsRoad• Level 1 Schematic

– 2 Gateways– Trend System (Ventilation, hot waterair handling plant,water levels, metering)

RBC-WP1-PE

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– Gateway Ground &First floor– I/D Fault Codes

RBC-WP1-PE

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– Gateway First &Second floor– I/D Fault Codes

RBC-WP1-PE

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Interactive IntelligenceCustomisation – UK – AirbelsRoad• Trend Control

– Fan– Heaters– Water Tank– Metering

RBC-WP1-PE

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Interactive IntelligenceCustomisation – UK – AirbelsRoad• Air Handling Unit

– Global view

RBC-WP1-PE

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Interactive IntelligenceCustomisation – UK – AirbelsRoad• Extract Fan

– Global view

RBC-WP1-PE

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Interactive IntelligenceCustomisation – UK – AirbelsRoad• Heaters

– Global view

RBC-WP1-PE

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Interactive IntelligenceCustomisation – UK – AirbelsRoad• Metering

RBC-WP1-PE

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Interactive IntelligenceCustomisation – FR - Nantes• Level 1

Schematic– Building view- 3 Gateways- 150 I/D

RBC-WP1-PE

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Interactive IntelligenceCustomisation – FR - Nantes• Level 2 Schematic

– Top view imported from AutoCAD- TS, TA reading- Heat / Cool reading

RBC-WP1-PE

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Interactive IntelligenceCustomisation – FR - Nantes• Special Schematic

– Top view imported from AutoCAD- Outdoor view- Display outdoor faults

RBC-WP1-PE

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Interactive IntelligenceCustomisation – AT - Adelsberger• Level 2 Schematic

– Complete view of thesystem- Temperatures reading from LonWorks sensors- Ventilation controlledwith Interactive IntelligenceI/D will stop if ventilationoff

RBC-WP1-PE

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Interactive IntelligenceCustomisation – Diagnostics 16• Special Schematic

– Able to seeI/D data:

• 01 to 16 • 17 to 38• 39 to 48• 49 to 64

RBC-WP1-PE

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Interactive IntelligenceCustomisation – Diagnostics 32• Special Schematic

– Able to seeall the data fromthe Gateway

RBC-WP1-PE

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Interactive IntelligenceWebsite - Home

•Home (basic feature of Interactive Intelligence)

RBC-WP1-PE

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Interactive IntelligenceWebsite -Updates

•Updates•Interactive•LNS Driver•RGM •NDS•OZM•FPM•Node Utility•Checklist

RBC-WP1-PE

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Interactive IntelligenceWebsite - FAQ

•FAQ•Commissioning…

RBC-WP1-PE

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Energy Monitoring

RBC-EM1-PE

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Energy MonitoringContents

• Features• Installation of Power Meter• Set-up the system• View data• Set-up the report

RBC-EM1-PE

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Energy MonitoringFeatures

• Automatic Power Meter configuration• Calculation of Unit Running costs per indoor

unit and system• Running costs based on a multiple tariffs • Running report based with different clients• Option for data export to CSV file(Compatible with Excel)• One Power Meter for one Outdoor Unit

RBC-EM1-PE Note: Possibility to connect one Power Meter to 2 MMS Outdoor Units.

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Energy MonitoringInstallation of Power Meter• Installation 1: MMS14HP

– Inverter Power Meter– Fix Power Meter– Current Transformer x 3

RBC-EM1-PE

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Energy MonitoringInstallation of Power Meter• Installation 2: MMS26HP

– Inverter Power Meter– Fix Power Meter (1 Power Meter for 2 Fix Speed)– Current Transformer x 3

RBC-EM1-PE

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Energy MonitoringInstallation of Power Meter• Installation 3: SMI10HP

– Inverter Power Meter– Current Transformer x 3

RBC-EM1-PE

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Energy MonitoringSet-up the system

• Set-up the database• Data Tree

– System– Power Meter– Indoor Units

RBC-EM1-PE

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Energy MonitoringSet-up the system

• Set-up Power Metersand Indoor Units

– Link with LonWorksdatabase- Model names

RBC-EM1-PE

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Energy MonitoringView Data

• System data:– Indoor Unit 1– Indoor Unit 2– Indoor Unit 3– Indoor Unit 4…

RBC-EM1-PE

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Energy MonitoringSet-up the report

• Select:– Client– Tariff– Layout– Destination (Email or Printer)- Link (System)- Select Indoor Unit

RBC-EM1-PE

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• View the report:– Toshiba StandardReport with:

- Client- Date- System reference

RBC-EM1-PE

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• Modify the report:– Able to change thecomplete layout- Able to import pictures

RBC-EM1-PE

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Internet Kit

RBC-IK1-PE

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Internet Kit

• Internet Kit is a license which enables a plug-in• Get connected to server using Internet Explorer• No software need to be installed on the client PC

RBC-IK1-PE Note: The license is for 5 concurrent users.

Click HERE

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Internet Kit

• 2 Levels of Access:– Remote A/C system monitoring- Full remote A/C system control and monitoring


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Internet Kit

• Internet Kit does not allow to modify the system set-up of Interactive Intelligence

• 5 concurrent users can be connected in the same time

• Each user can be allocated their own unique schematic

• Alarms can be viewed remotely


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Internet / Intranet

Any questions ?

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Thanks for your time…

Controls Sebastien Desmottes - Controls Development Engineer @ Plymouth (UK)

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Controls Sebastien Desmottes - Controls Development Engineer @ Plymouth (UK)

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