TORQ LINKS OPERATION AND MAINTENANCE MANUAL

TORQ LINKS OPERATION AND MAINTENANCE

MANUAL

REVISION 11 12/29/11

Bolttech Mannings Inc.

501 Mosside Blvd. North Versailles, PA 15137 USA

Phone: 724-872-4873 www.bolttechmannings.com

INDEX Page

1. General Information………………………………………………….. 1 2. Connecting the System……………………………………………… 1 3. Safety Precautions…………………………………………………… 2 4. Setting Torque……………………………………………………….. 3 5. Applying the Torque Wrench……………………………………….. 3 6. Operating the Wrench System…………………………………….. 4 7. Loosening Procedures……………………………………………… 4 8. Preventative Maintenance………………………………………….. 5 9. Assembly Instructions and Parts Breakdown…………………….. 6 10. Parts List……………………………………………………………... 24

OPERATIONS / MAINTENANCE MANUAL

GENERAL All Bolttech-Mannings Hydraulic Wrenches are supplied completely assembled, ready for use. A Hydraulic Power Pack is required to provide the speed and pressure that makes your Wrench System efficient and accurate. CONNECTING THE SYSTEM The wrench head and power pack are connected by a 10,000 psi hose assembly which consists of two hoses. One hose has a female connector on each end while the other has male connectors. Connect the twin line hose to the wrench head and pump. Insure the connectors are fully engaged and screwed snugly and completely together.

1

SAFETY PRECAUTIONS

Your Bolttech-Mannings torque wrench is a power tool, and as with any power tool, certain safety precautions should be observed to avoid accidents or personal injury. The following tips will assist you:

Do not kink the hydraulic hoses, and be sure they’re clear of any possible reaction surface during operation.

Do not use the hoses or any hydraulic connection as a “handle”

All Torq links have an integrated reaction bar. The reaction bar should be

located on a solid, secure reaction point. For added safety, remain clear of the reaction bar during operation. Also, when initially applying the tool, pressurize the system momentarily; if the tool tends to “ride up” or “creep”, stop and re-adjust the reaction bar to a more solid and secure position.

In most cases, the tool will allow “hands-free” operation. If the tool must be

held or steadied during operation, avoid handling the area around the reaction bar.

Electric pumps should never be used in any atmosphere which could be

considered potentially volatile. If there is any doubt, use an air pump. WHEN OPERATING OR ASSEMBLING EQUIPMENT, BE SURE TO ALWAYS WEAR THE NECESSARY SAFETY PERSONAL PROTECTIVE EQUIPMENT AS FOLLOWS:

Safety glasses Protective leather gloves Hard toe safety shoes Protective FR garments or torso protective clothing Hearing protection – ear plugs Head protection – as required per the safety hazards present

At Bolttech-Mannings, safety is one of our primary concerns. By following these few, simple precautions, you’ll be sure to obtain the most beneficial use of your Bolttech-Mannings wrench system in the safest manner possible.

2

SETTING TORQUE With the system fully connected and the proper power supply available, find the desired torque conversion chart supplied for your particular tool model. Read across to the corresponding pressure. This pressure is to be set on the pump. To do so, turn on the pump, press down on the “advance” remote control button and hold; pressure will build up on the gauge. To adjust pressure, loosen the locking ring on the pressure regulator valve and turn the thumbscrew clockwise to increase pressure, counterclockwise to decrease pressure. NOTE: When decreasing pressure, it is necessary to turn the thumb-screw to a pressure setting BELOW what is desired and gradually increase the pressure to the desired level. Once the desired pressure is stabilized, re tighten the locking ring. PRIOR TO BEGINNING TO TORQUE – PRESS DOWN THE EXTEND BUTTON ON REMOTE CONTROL AND CONFIRM THE CORRECT PRESSURE HAS BEEN SET. APPLYING THE TORQUE WRENCH Place the tool on the nut making sure the tool has fully engaged the nut. Make sure the reaction bar is firmly abutted against a stationary object (i.e. an adjacent nut, flange, equipment housing, etc.) Make sure that the hoses are not placed between the reaction members. Apply momentary pressure to the system to ensure proper tool placement.

3

OPERATING THE WRENCH SYSTEM By depressing the extend button on the remote control, the rear of the tool will be pushed back until its reaction bar contacts its reaction member. Continue to hold down the button as the socket turns pressure builds very rapidly to signify that the hydraulic cylinder inside the tool is fully extended and will not turn the nut any further. The rapid buildup of pressure should be to the point of where the pressure was preset prior to applying the wrench. IMPORTANT: This rapid buildup of pressure does not indicate that this pressure (torque) is being applied to the fastener. It only indicates that the cylinder is fully extended and can not turn the socket further until the tool is retracted to pick up the next tooth on the ratchet wheel. Depressing the retract button on the remote control will retract the cylinder, the tool will reset itself and the operator will hear a few audible “clicks” indicating he can again push the remote control button and the socket will turn. Each time the cylinder is extended and retracted, it is called a cycle. Successive cycles are made until the tool “stalls” at the pre set pressure (torque). NOTE: Always attempt one final cycle to insure the “stall” point has been reached. LOOSENING PROCEDURES First, set the pump at the maximum pressure the tool can be used. Flip the tool over so that it will loosen and apply the tool, assuring the reaction bar abuts squarely off a solid reaction point. Press and hold the remote control button. Pressure will build up as the socket begins to turn. Cycle the wrench until the fastener is loose enough to turn by hand. If the socket does not turn using the above procedure, it is an indication that you will require the next larger size tool to loosen the fastener.

4

PREVENTATIVE MAINTENANCE Tool failure does occur. Such failure is most often in the hydraulic connectors or hoses. These items are repairable/replaceable immediately, since they are available universally. Failures of structural members of the tool are quite rare, but replacement parts are available from stock. Special tools are required for the disassembly of the hydraulic cylinder and drive mechanism.

LUBRICATION: All moving parts should periodically be coated with a good quality molybdenum disulfide grease. Under harsh environmental conditions, cleaning and lubricating should be done more frequently.

HYDRAULIC HOSES: Hoses should be checked for cracks and leaks

after each job. Hydraulic fittings can become plugged with dirt and should be flushed periodically.

QUICK-CONNECTS: Fittings should be kept clean and not allowed to be

dragged along the ground or floor, as even small particles of dirt can cause internal valves to malfunction. External leakage can be eliminated by applying a fresh coat of good quality sealant to the threads and tightening securely.

SPRINGS: Springs are used for the drive pawl assembly and ratchet

device. These springs should be checked twice a year and replaced, if necessary.

HYDRAULIC SEALS: If the cylinder packing should require replacement

because of leaks, it is recommended that all other seals and o-rings be replaced at the same time. Seal Kits are readily available.

MACHINE PARTS: All components that are included on the tool should be

inspected once a year to determine if there are any cracks, chips, or deformities. If so, immediate replacement is required.

5

60.00°

FACING THIS DIRECTION

TL CYLINDER SEALINSTALLATION

NOTE: ITEMS A (CYLINDER END CAP SEAL) C (ROD SEAL)

FACING THIS O-RING(A)

COMPLETE SEAL KIT, (ITEM NO. 49), TL_SO1.AND X (CYLINDER WEAR RING) ARE PART OF

DIRECTION

ANGLE LIKESHOWN BELOW

O-RING(C)

2.FACING IN THE DIRECTION SHOWN. MAKE SURE SEAL ANDPLACE SEAL (ITEM A) INTO CYLINDER WITH THE O-RING

WEAR RING ARE FULLY SEATED IN THE CYLINDER.

CUT AND INSERT WEAR RING (ITEM X) INTO CYLINDER AS SHOWN.3.

ASSEMBLY INSTRUCTIONS

PLACE SEAL (ITEM C) IN CYLINDER1.(ITEM 4) WITH THE O-RING FACING IN THEDIRECTION SHOWN. MAKE SURE SEAL ISSEATED FULLY IN CYLINDER.

CUT WEAR RING WITH A RAZOR BLADE AT AN APPROX. 60

END CAP AND ROD SEAL INSTALLATION

C

4A X

XA

C

O-RING

AC X

6

60.00°

D B

1

O-RINGFACING THISDIRECTION

O-RING

DIRECTION

O-RING FACING THIS

NOTE: ITEMS B (PISTON SEAL) AND D ( WEAR RING) ARE PART OF COMPLETE SEAL KIT, (ITEM NO. 49), TL_T1


PLACE SEAL (ITEM B) ON PISTON AS SHOWN WITH O-RING 1. FACING DIRECTION SHOWN.

CUT AND PLACE WEAR RING (ITEM D) ON PISTON (ITEM 1)AS SHOWN.2.

TL PISTON SEALINSTALLATION

B

D

1

CUT WEAR RING WITH A RAZOR BLADE AT AN APPROX. 60 ANGLE LIKESHOWN BELOWD

1

B

B

MODEL BELOW REPRESENTS TL30 PISTON WITHBOTH WEAR RINGS AND SEAL INSTALLED.

NOTE: TL30 PISTON RECIEVES TWO WEAR RINGS.

D

D

O-RING FACING THISDIRECTION

7

60.00°

49

THE O-RINGS(52C) LINE UP PROPERLY WITH HOLES IN CYLINDER(4).7. INSTALL SWIVEL POST(53) USING THE SWIVEL CAP SCREWS (58)[ REFER TO DIAGRAM (A)] ASSURING

1A

49

49

53

49

49

49

3

8

58

4

1B

ASSEMBLY INSTRUCTIONS:1. INSTALL ROD SEAL(49) IN CYLINDER(4) WITH O-RING FACING ENDCAP(8).2. INSTALL PISTON WEAR RING(49) AND SEAL(49) ON PISTON END(1B) (SEAL SHOULD FACE ENDCAP).3. SLIDE PISTON ROD(1A) INTO CYLINDER(4) CAREFULLY (DO NOT DAMAGE SEALS).4. APPLY (LOCTITE 242) TO THREADS ON PISTON ROD. PRESS PISTON END (1B) INTO CYLINDER AND

SCREW BOTH PISTON PIECES (1A) & (1B) TOGETHER USING THE QD2 PISTON SPANNER WRENCH(82) SHOWN ON THIS SHEET.

5. PLACE END CAP SEAL(49) INTO CYLINDER(4) WITH O-RING FACING PISTON(1).6. THREAD ENDCAP(8) INTO CYLINDER(4) AND TIGHTEN WITH END CAP

WRENCH (ITEM 81).

TL2 CYLINDER ASSEMBLY

THIS WAY

ENDCAP WEAR

TL2 CYLINDER ASSEMBLYSWIVEL POST

RING

END CAP

ROD SEAL

CYLINDER

PISTON ROD

SWIVEL CAP

WEAR RING

PISTON SEAL

PISTON END

SMALL O-RING

O-RING FACESTHIS WAY

SCREW

O-RING FACES

DIAGRAM A

THIS WAYO-RING FACES

CYLINDER BUSHING

ENDCAP SEAL

B

CUT WEAR RING WITH ARAZOR BLADE AT ANAPPROX. 60 ANGLE LIKESHOWN BELOW

THIS TOP HOLE NEEDS TO FACE REAR OF CYLINDER

82

8

3 1C8

CYLINDER ASSEMBLYPISTON ASSEMBLY

TL 4, 8, 14, 20, 30 CYLINDER ASSEMBLY

90

3

SECTION D-DLUBRICATE THIS SURFACE

8

LUBRICATEINSIDE OF BUSHING

1C

8

3 CYLINDER ASSEMBLY

D

C

B

AA

B

C

D

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THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFBOLTTECH. ANY REPRODUCTION IN PARTOR AS A WHOLE WITHOUT THE WRITTENPERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

DIMENSIONS ARE IN INCHESFRACTIONAL +/- 1/32"ANGULAR: +/- 1/2 DEGREETWO PLACE DECIMAL +/- 0.01THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

DATE NAME

TITLE:

SIZE

BDWG. NO. REV

SHEET 4 OF 13WEIGHT:SCALE: 1:2

REVISIONS

REV. DESCRIPTION DATE APPROVEDZONE

UNLESS OTHERWISE SPECIFIED:

HEAT TREAT

CUSTOMER:

SOFTWARE: SOLID WORKS


PRESS CYLINER BUSHING (ITEM 3) INTO CYLINDER UNTIL1.BUSHING IS FULLY SEATED IN CYLINDER.

AFTER PLACING THE PISTON CONE (90) ON THE END OF THE PISTON2.INSERT PISTON ASSEMBLY (ITEM 1C) INTO CYLINDER.CARE MUST BE TAKEN SO THAT PISTON ASSEMBLY ISPROPERLY ALIGNED WITH THE CYLINDER BORE.**IF THIS IS NOT DONE PERMANENT DAMAGE TO THE SEALS WILL OCCUR.

NOTE 1: PISTON ASSEMBLY MAY NEED PRESSED INTOCYLINDER.

NOTE 2: THE CYLINDER AND PISTON MUST BE CLEAN FROM ALL DIRT OR FOREIGN MATTER PRIOR TO ASSEMBLY.

THREAD CYLINDER END CAP (ITEM 8) INTO CYLINDER3.THE USE OF A SPANNER WRENCH (ITEM NO. 81) SEE SHEET #13IS REQURED FOR PROPER TIGHTNESS.

9

SNAP RING (ITEM 59).


INSERT SMALL ORINGS (ITEM 66) INTO BOTTOM OF 1. SWIVEL POST (ITEM 64/65).

ATTACH SWIVEL POST (ITEM 64/65) TO CYLINDER2.ASSEMBLY WITH THE CAP SCREWS(ITEM 58)ENSURING THAT THE HYDRAULIC PORT HOLES ON THE SWIVEL POST LINE UP WITH THOSE ON THE CYLINDER ASSEMBLY.(USE LOCTITE 242 ON THESE FASTENERS)(TIGHTEN TO TORQUE SPEC LOCATED IN THE BACK OF THIS MANUAL.

SLIDE SWIVEL BODY (ITEM 63) OVER3.SWIVEL POST AND ATTACH SWIVEL POST

CYLINDER AND SWIVEL ASSEMBLY

REAR

MAKE SURE TOP HOLEFACES REAR OF CYLINDER.

59

58

64/65

63

66

H

10

HIGH PRESSURE

56

54

PRESSURELOW

4

HYD FITTING ASSEMBLY


TEST FOR THE HIGH PRESSURE ADVANCE SIDE1.BY USING A BLOW GUN ON EACH SIDE, IF THE PISTON EXTENDS WHEN THE BLOW GUN IS USED ON ASIDE, IT IS THE HIGH PRESSURE SIDE (ADVANCE).

THREAD MALE FITTING ITEM 56 INTO THE ADVANCE 2.PORT.

THREAD FEMALE FITTING ITEM 54 INTO THE RETRACT 3.PORT.

**NOTE: THE USE OF A SEALING PIPE TAPE IS RECOMMENDED TO ASSURE A PROPER SEAL.

11

TL4-CYL-SXS-DP-WHIP HOSE ASSEMBLY

DIRECT PORT OPTION

54

62

60

61

61

56


INSTALL FEMALE HYDRAULIC CONNECTOR (ITEM 54) INTO (ITEM 60) (RETRACT)1.

INSTALL ASSEMBLED ITEMS (54 / 60) ONTO WHIP HOSE (ITEM 61)2.

INSTALL MALE HYDRAULIC CONNECTOR (ITEM 56) INTO OTHER WHIP HOSE (ITEM 61) (ADVANCE)3.

INSTALL BOTH WHIP HOSE ASSEMBLIES INTO CYLINDER INTO PROPER ADVANCE / RETRACT 4.

USE SEALING PIPE TAPE FOR ALL HYDRAULIC CONNECTIONS TO ENSURE A PROPER SEAL.5.

6. TEST CYLINDER ASSEMBLY FOR PROPER OPERATING DIRECTION.

12

14

17D

C

B

AA

B

C

D

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MATERIAL

FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

DATE NAME

TITLE:

SIZE

BDWG. NO. REV


REVISIONS



HEAT TREAT

CUSTOMER:



INSERT HOUSING BUSHINGS (ITEM 17) INTO1.HOUSING (ITEM 14 SHOWN, ITEM 15 OPPOSITE) AS SHOWN IN THE DIAGRAM.

**NOTE: HOUSING BUSHING MUST BE FULLY SEATED IN THE HOUSING.

13

2222

18181919

12

11

1R

TL2 HOUSING BOLTS AREALL THE SAME SIZE


ATTACH FRONT COVER (ITEM 11) AND 1.BACK COVER (ITEM 12) TO HOUSING ASSEMBLY(ITEM 1R) WITH CAP SCREWS (ITEM 18 & 19) AS SHOWN.

D

C

B

AA

B

C

D

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MATERIAL

FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

DATE NAME

TITLE:

SIZE

BDWG. NO. REV


REVISIONS



HEAT TREAT

CUSTOMER:


14

24

23

24

22

21

A

SCALE 1 : 1DETAIL A

LUBRICATE THIS SURFACE

D

C

B

AA

B

C

D

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MATERIAL

FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

DATE NAME

TITLE:

SIZE

BDWG. NO. REV


REVISIONS



HEAT TREAT

CUSTOMER:



SLIDE CONNECTING ROD (ITEM 22)INTO THE DRIVE1.PLATE (ITEM 21) AS SHOWN.

LUBRICATE THE DRIVE PLATE PIN (ITEM 23)2.THEN SLIDE IT THROUGH THE DRIVEPLATE AND CONNECTING ROD.

ATTACH DRIVE PLATE RETAINING RINGS3.(ITEM 24) TO THE DRIVE PLATE PIN.

NOTE: SEE MAINTENANCE SECTION OF MANUAL FOR RECOMMENDED LUBRICANT TYPE.

15

5C

NOTE: SEE THE MAINTENANCE SECTION OF THIS MANUALFOR RECOMMENDED LUBRICANT TYPE.

PISTON.

2D

28

26

2R

27


LUBRICATE AROUND THE INSIDE DIAMETER OF1.THE HOUSING BUSHING AS WELL AS THE INSIDESURFACE OF THE HOUSING THAT WILL CONTACTTHE DRIVE PLATE. ALSO LUBRICATE THE SLOT INTHE DRIVE PLATE THAT THE PAWL RIDES AGAINST.

INSERT THE RACHET WHEEL (ITEM 26) INTO2.HOUSING ASSEMBLY 2R AS SHOWN.

PLACE DRIVE PLATE ASSEMBLY 2D OVER 3.OVER RACHET WHEEL AS SHOWN.

INSERT PAWL (ITEM 27) INTO DRIVE PLATE4.SLOT AS SHOWN, ENSURE RACHET WHEELAND PAWL TEETH ARE ALIGNED AS SHOWNIN DETAIL A.

INSERT PAWL SPRING (ITEM 29) AS SHOWN5.IN DETAIL A.

INSERT CYLINDER ASSEMBLY 5C AS SHOWN6.AND ATTACH TO DRIVE PLATE ASSEMBLY 2DVIA PULL BACK BOLT (ITEM 28) AS SHOWN INDETAIL B. ENSURE PULL BACK BOLT IS COMPLETELY SEATED WITHIN THE SLOT IN THE

29

F

G

DETAIL F SCALE 1 : 1 DETAIL G

SCALE 1 : 1

HOUSING ASSEMBLY 3R

SPRAY INTERNAL HEX OF RATCHET WHEEL (26)AND THE ENTIRE DRIVE PLATE (2D) WITH[JET-LUBE]-MOLY MIST, DRY FILM LUBRICANT.

16

HOUSING ASSEMBLY 4R


ENSURE THERE IS ADEQUATE LUBRICATE AROUND THE 1.INSIDE DIAMETER OF THE HOUSING BUSHING ON HOUSING ASSEMBLY 1L, AS WELL AS WHERE THE HOUSINGCONTACTS THE DRIVE PLATE.

ATTACH HOUSING ASSEMBLY 1L TO ASSEMBLY2.3R WITH CAP SCREWS (ITEM 18 &19) AS SHOWN.

NOTE: SEE MAINTENANCE SECTION OF THIS MANUAL FOR RECOMMENDED LUBRICANT TYPE AND TORQUE SPEC.

3R

18 1919

1818

1L

18

17

TO THESE THREADS

APPLY LOCTITE 567

MOLYKOTE THE ENTIRE INSIDEAFTER THE O-RINGS ARE PLACED IN

TL PASTE AND ADHESIVE GUIDE LINES


D

C

B

AA

B

C

D

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WITHOUT THE WRITTEN PERMISSION OF REPRODUCTION IN PART OR AS A WHOLE

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFBOLTTECH-MANNINGS. ANY

BOLTTECH-MANNINGS IS PROHIBITED.


MATERIAL

COATING

DRAWN BY:

DATE NAME

TITLE:

DWG. NO. REV

SHEET 2 OF 2

REVISIONSREV. DESCRIPTION DATE APPROVEDZONE

HEAT TREAT

CUSTOMER:


BMI PART #

FRM 8-018, REV. 1

CHECKED BY:DIMENSIONS ARE IN INCHES/[MM]CHAMFERS ARE IN INCHES.FRACTIONAL +/- 1/32"ANGULAR: +/- 1/2 DEGREETWO PLACE DECIMAL +/- 0.01THREE PLACE DECIMAL +/- 0.005

63RMS FINISH SHOULD BE OBTAINED ON ALL SURFACES UNLESS OTHERWISE NOTED.

DENOTES CRITICAL DIMENSION

USE THE COLOR CODES BELOW TO DETERMINE THE LOCATION TO

MOLYKOTE G-N METAL ASSEMBLY PASTE

LOCTITE 242 (BLUE LOCTITE)

APPLY EITHER "LOCTITE" OR "MOLYKOTE (GREASE)".

NOTE:1. REFER TO TL OPERATING MANUAL FOR ALL OTHER ASSEMBLY INSTRUCTIONS.

WRAP TEFLON TAPETHIS DIRECTIONWRAP TEFLON TAPE

THIS DIRECTION

18

REV

D

C

B

AA

B

C

D

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WITHOUT THE WRITTEN PERMISSION OF REPRODUCTION IN PART OR AS A WHOLE

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFBOLTTECH-MANNINGS. ANY



MATERIAL

COATING

DRAWN BY:

DATE NAME

TITLE:

DWG. NO.

CHECKED BY:

SHEET 1 OF 2



HEAT TREAT

CUSTOMER:


BMI PART #

FRM 8-018, REV. 1

DIMENSIONS ARE IN INCHES/[MM]CHAMFERS ARE IN INCHES.FRACTIONAL +/- 1/32"ANGULAR: +/- 1/2 DEGREETWO PLACE DECIMAL +/- 0.01THREE PLACE DECIMAL +/- 0.005



APPLY EITHER "LOCTITE" OR "MOLYKOTE (GREASE)".USE THE COLOR CODES BELOW TO DETERMINE THE LOCATION TO

1. REFER TO TL OPERATING MANUAL FOR ALL OTHER ASSEMBLY INSTRUCTIONS.NOTE:

COVER THIS APPROXIMATE AREA ON BOTH HOUSING SIDES WITH "MOLYKOTE (GREASE).

A

MOLYKOTE G-N METAL ASSEMBLY PASTEDETAIL A

SCALE 2 : 2.5

**DO NOT APPLYLOCTITE TO THIS SCREW**

LOCTITE 242 (BLUE LOCTITE)

19

APPLY LOCTITE 420 GLUE TO OUTERFACE OF EACH BUSHING

STEP 2: INSERT INTO HOUSING

DURING ASSEMBLY: APPLYMOLYKOTE G-N METAL ASSEMBLYPASTE TO INNER FACE OF EACH BUSHING

TL BUSHING PASTE AND ADHESIVE GUIDELINES

STEP 1: APPLY LOCTITE 420 INSTANT ADHESIVE GLUEDURING HOUSING ASSEMBLY:

BMI PART #

FRM 8-018, REV. 1

CHECKED BY:

D

C

B

AA

B

C

D

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8 7 6 5 4 3

WITHOUT THE WRITTEN PERMISSION OF

12

DRAWING IS THE SOLE PROPERTY OFTHE INFORMATION CONTAINED IN THIS

REPRODUCTION IN PART OR AS A WHOLE BOLTTECH-MANNINGS. ANY



MATERIAL

COATING

DRAWN BY:

DATE NAME

TITLE:

DWG. NO. REV

SHEET 1 OF 1



HEAT TREAT

CUSTOMER:





20

: APPLY MOLYMIST TO GREEN AREAS SHOWN

BEFORE ASSEMBLY

COLOR CODE

MOLYMIST GUIDELINES

: MASK GENERAL AREA SHOWN IN GRAY

MASK THIS GENERAL AREA PRIOR TO APPLYING MOLYMIST.DO SO WITH MASKING TAPE AND THEN CUTTING FREE A CIRCLEAROUND THE EXPOSED RATCHET WHEEL SURFACE. DO THISTO BOTH SIDES OF TOOL.

AFTER ASSEMBLY

BMI PART #

FRM 8-018, REV. 1

CHECKED BY:

D

C

B

AA

B

C

D

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WITHOUT THE WRITTEN PERMISSION OF

12


REPRODUCTION IN PART OR AS A WHOLE BOLTTECH-MANNINGS. ANY



MATERIAL

COATING

DRAWN BY:

DATE NAME

TITLE:

DWG. NO. REV

SHEET 1 OF 1



HEAT TREAT

CUSTOMER:





21

TL STICKER LOCATIONS

NOTE:BEFORE PLACING STICKERS ON THE SURFACE, CLEAN THE SURFACE1.WITH BRAKE CLEANER AND THEN WIPE WITH A CLEAN RAG.

TOOL SIZE STICKER

"NO HANDS" WARNING STICKERON BOTH SIDES OF TOOL

CALIBRATION STICKER

CYLINDER LABEL STICKER

FRM 8-018, REV. 1

CHECKED BY:

D

C

B

AA

B

C

D

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8 7 6 5 4 3 2


1

WITHOUT THE WRITTEN PERMISSION OF REPRODUCTION IN PART OR AS A WHOLE BOLTTECH-MANNINGS. ANY



MATERIAL

COATING

DRAWN BY:

DATE NAME

TITLE:

DWG. NO. REV

SHEET 1 OF 1



HEAT TREAT

CUSTOMER:


BMI PART #




22

**NEW END CAP SPANNER WRENCH**(81)

83

91

RATCHET NOT SUPPLIEDBY BOLTTECH-MANNINGS

D

C

B

AA

B

C

D

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MATERIAL

FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

DATE NAME

TITLE:

SIZE

BDWG. NO. REV


REVISIONS



HEAT TREAT

CUSTOMER:


23

ITEM # PART NAME PART # QUANTITY ITEM # PART NAME PART # QUANTITY1A PISTON ROD TL202BE-1 1 1A PISTON ROD TL202BE-1 11B PISTON END QD202BE-2 1 1B PISTON END QD202BE-2 14 CYLINDER TL201 1 62 CYLINDER DIRECT PORT TL2CYL-DP 18 CYLINDER END CAP TL205 1 8 CYLINDER END CAP TL205 13 CYLINDER BUSHING TL206 1 3 CYLINDER BUSHING TL206 149 COMPLETE SEAL KIT TL2_SEAL_KIT 1 49 COMPLETE SEAL KIT TL2_SEAL_KIT 128 CONNECTING ROD BOLT TL202BE-3 1 28 CONNECTING ROD BOLT TL202BE-3 1

81 CYLINDER END CAP WRENCH TL2-T01 1 81 CYLINDER END CAP WRENCH TL2-T01 1

82 PISTON WRENCH TL2-T02 1 82 PISTON WRENCH TL2-T02 1

91 END CAP SPANNER SCREW 91251A242 3 91 END CAP SPANNER SCREW 91251A242 3

63 BODY SWS3 1 56 MALE QUICK CONNECT SW04 164 TL 2, 4, 8 SWIVEL POST SWS10-S 1 60 1/4 X 1/4 NIPPLE FZ-1605 165 TL 14, 20, 30 SWIVEL POST SWS10-L 1 54 FEMALE QUICK CONNECT SW05 159 SWIVEL BODY RETAINING RING WS-50 1 61 10K PSI WHIP HOSE WH-BLUE 258 M4X10 LOW SOCKET HEAD CAP SCREW M4X10MMLHCS 654 PVS-04-04C FEMALE QUICK CONNECT SW05 156 PVS-04-04N MALE QUICK CONNECT SW04 166 SWIVEL SEAL KIT SWS-1-SK 1

ITEM # PART NAME PART # QUANTITY ITEM # PART NAME PART # QUANTITY1 PISTON TL402BE 1 1 PISTON TL402BE 14 CYLINDER TL401 1 62 CYLINDER DIRECT PORT TL4CYL-DP 18 CYLINDER END CAP TL405 1 8 CYLINDER END CAP TL405 13 CYLINDER BUSHING TL406 1 3 CYLINDER BUSHING TL406 149 COMPLETE SEAL KIT TL4_SEAL_KIT 1 49 COMPLETE SEAL KIT TL4_SEAL_KIT 1

81 CYLINDER END CAP WRENCH TL4-T01 1 81 CYLINDER END CAP WRENCH TL4-T01 190 PISTON CONE TOOL QD4-T04 1 90 PISTON CONE TOOL QD4-T04 191 END CAP SPANNER SCREW 91251A537 3 91 END CAP SPANNER SCREW 91251A537 3


TL2 CYLINDER DIRECT PORT PARTS LIST

TOOL KIT

HYDRAULIC CONNECTORS DIRECT PORT OPTION


TOOL KIT


TL2 CYLINDER PARTS LIST


TOOL KIT

HYDRAULIC CONNECTORS

TOOL KIT


24

ITEM # PART NAME PART # QUANTITY ITEM # PART NAME PART # QUANTITY1 PISTON TL802BE 1 1 PISTON TL802BE 14 CYLINDER TL801 1 62 CYLINDER DIRECT PORT TL8CYL-DP 18 CYLINDER END CAP TL805 1 8 CYLINDER END CAP TL805 13 CYLINDER BUSHING TL806 1 3 CYLINDER BUSHING TL806 149 COMPLETE SEAL KIT TL8_SEAL_KIT 1 49 COMPLETE SEAL KIT TL8_SEAL_KIT 1



ITEM # PART NAME PART # QUANTITY ITEM # PART NAME PART # QUANTITY1 PISTON QD1403E 1 1 PISTON QD1403E 14 CYLINDER TL1401 1 62 CYLINDER DIRECT PORT TL14CYL-DP 18 CYLINDER END CAP TL1405 1 8 CYLINDER END CAP TL1405 13 CYLINDER BUSHING TL1406 1 3 CYLINDER BUSHING TL1406 149 COMPLETE SEAL KIT TL14_SEAL_KIT 49 COMPLETE SEAL KIT TL14_SEAL_KIT

81 CYLINDER END CAP WRENCH TL14-T01 1 81 CYLINDER END CAP WRENCH TL14-T01 190 PISTION CONE TOOL QD14-T04 1 90 PISTION CONE TOOL QD14-T04 191 END CAP SPANNER SCREW 91251A621 3 91 END CAP SPANNER SCREW 91251A621 3



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ITEM # PART NAME PART # QUANTITY ITEM # PART NAME PART # QUANTITY1 PISTON QD2001E 1 1 PISTON QD2001E 14 CYLINDER TL2001 1 62 CYLINDER DIRECT PORT TL20CYL-DP 18 CYLINDER END CAP TL2005 1 8 CYLINDER END CAP TL2005 13 CYLINDER BUSHING TL2006 1 3 CYLINDER BUSHING TL2006 149 COMPLETE SEAL KIT TL20_SEAL_KIT 1 49 COMPLETE SEAL KIT TL20_SEAL_KIT 1



ITEM # PART NAME PART # QUANTITY ITEM # PART NAME PART # QUANTITY1 PISTON QD3001E 1 1 PISTON QD3001E 14 CYLINDER TL3001 1 62 CYLINDER DIRECT PORT TL30CYL-DP 18 CYLINDER END CAP TL3005 1 8 CYLINDER END CAP TL3005 13 CYLINDER BUSHING TL3006 1 3 CYLINDER BUSHING TL3006 149 COMPLETE SEAL KIT TL30_SEAL_KIT 1 49 COMPLETE SEAL KIT TL30_SEAL_KIT 1

81 CYLINDER END CAP WRENCH TL30-T01 1 81 CYLINDER END CAP WRENCH TL30-T01 190 PISTION CONE TOOL QD30-T04 1 90 PISTION CONE TOOL QD30-T04 191 END CAP SPANNER SCREW 91251A794 3 91 END CAP SPANNER SCREW 91251A794 3



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TOOL KIT



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ITEM # PART NAME PART # QUANTITY14 RIGHT HOUSING TL2-001R-10625 115 LEFT HOUSING TL2-001L-10625 121 DRIVE PLATE QD2-002-10625 111 HOUSING SPACER TL2-012-10625 112 REACTION BLOCK TL2-013-10625 126 RACHET WHEEL QD2-003-10625 127 PAWL QD2-004-10625 123 DRIVE PLATE PIN QD206E 124 DRIVE PLATE PIN RETAINING RING 5100-37 222 CONNECTING ROD QD2CR 117 HOUSING BUSHING QD2-007-10625 218 HOUSING BOLTS M4X10MMLHCS 1429 PAWL SPRING C037-M2-S17 1



TL2 1-1/16" PARTS LIST



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TL2 2" PARTS LIST



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ITEM # PART NAME PART # QUANTITY14 RIGHT HOUSING TL4-001R-1625 115 LEFT HOUSING TL4-001L-1625 121 DRIVE PLATE QD4-002-1625 111 HOUSING SPACER TL4-012-1625 112 REACTION BLOCK TL4-013-1625 126 RACHET WHEEL QD4-003-1625 127 PAWL QD4-004-1625 123 DRIVE PLATE PIN QD406E 124 DRIVE PLATE PIN RETAINING RING WS-53 222 CONNECTING ROD QD4CR 128 CONNECTING ROD BOLT 10/24X3/8LHCS 117 HOUSING BUSHING QD4-007-1625 218 HOUSING BOLTS SMALL M4X12MMLHCS 819 HOUSING BOLTS LARGE M6X12MMLHCS 429 PAWL SPRING C062-L2-S17 1





TL4 2" PARTS LIST

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ITEM # PART NAME PART # QUANTITY14 RIGHT HOUSING TL8-001R-2000 115 LEFT HOUSING TL8-001L-2000 121 DRIVE PLATE QD8-002-2000 111 HOUSING SPACER TL8-012-2000 112 REACTION BLOCK TL8-013-2000 126 RACHET WHEEL QD8-003-2000 127 PAWL QD8-004-2000 123 DRIVE PLATE PIN QD806E 124 DRIVE PLATE PIN RETAINING RING WS-68 222 CONNECTING ROD QD8CR 128 CONNECTING ROD BOLT TL8-CRB 117 HOUSING BUSHING QD8-007-2000 218 HOUSING BOLTS SMALL M6X20MMLHCS 819 HOUSING BOLTS LARGE M8X20MMLHCS 629 PAWL SPRING C075-L1-S17 1





TL8 2" PARTS LIST

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ITEM # PART NAME PART # QUANTITY14 RIGHT HOUSING TL14-001R-2938 115 LEFT HOUSING TL14-001L-2938 121 DRIVE PLATE QD14-002-2938 111 HOUSING SPACER TL14-012-29375 112 REACTION BLOCK TL14-013-29375 126 RACHET WHEEL QD14-003-2938 127 PAWL QD14-004-2938 123 DRIVE PLATE PIN QD1406E 124 DRIVE PLATE PIN RETAINING RING WS-87 222 CONNECTING ROD QD14CR 128 CONNECTING ROD BOLT 1/4-20X1/2LHCS 117 HOUSING BUSHING QD14-007-2938 218 HOUSING BOLTS SMALL M6X20MMLHCS 1019 HOUSING BOLTS LARGE M10X20MMLHCS 629 PAWL SPRING C125-L5 1






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TL20 5" PARTS LIST


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TL30 5" PARTS LIST

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TL RECOMMENDED BOLT TORQUE SIZE TORQUE M4 X .7 20 in*lbs

M6 X 1 85 in*lbs

M8 X 1.25 18 ft*lbs

M10 x 1.5 35 ft*lbs

TL END CAP TORQUE SPECIFICATION TOOL TORQUE TL2 45 FT*LBS

TL4 55 FT*LBS

TL8 70 FT*LBS

TL14 75 FT*LBS

TL20 85 FT*LBS

TL30 90 FT*LBS

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TORQ LINKS OPERATION AND MAINTENANCE MANUAL

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