Tornos Broch de Gamme Eng Web
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T H I N K P A R T S T H I N K T O R N O S
TORNOS PRODUCTS Turning - Milling
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CT 20
THE GATEWAY TO THE TORNOS WORLD
The CT 20 machine is an automatic turning machine with a sliding headstock and a bar capacity of 20 mm and 5 linear axes. It is equipped with two C axes which increase its machining capacity. The 5-axis version can take up to 26 tools (up to 10 rotating tools as an option), which makes it one of the best-equipped machines in its category on the market.
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TECHNICAL CHARACTERISTICS CT 20 / 5Maximum diameter mm 20Number of linear axes 5Number of C axes 2Number of independent tool systems 2Total number of tool positions 26Position for rotating tools 10Overall dimensions (L x W x H) mm 2 020 x 1 256 x 1 715Weight kg 2 900
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SWISS GT 13 / SWISS GT 26
ENDLESS FLEXIBILITY
Versatile, powerful, able to work with or without guidebush and perform operations with high added value, the Swiss GT line is a solution for machining providing a complete standard equipment at a convenient price. Swiss GT line offers you a wide range of equipment and tools to increase the capabilities of the basic machine. Other accessories such as high pressure pump and independent outputs, long pieces extraction device can also complement the machine equipment.
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TECHNICAL CHARACTERISTICS Swiss GT 13 / 6 Swiss GT 13 / 5 Swiss GT 26 / 6 Swiss GT 26 / 5Maximum diameter mm 13 13 25,4 25,4Number of linear axes 6 5 6 5Number of C axes 2 2 2 2Number of independent tool systems 2 2 2 2Total number of tool positions 35 31 39 35Position for rotating tools 4 4 16 16Overall dimensions (L x W x H) mm 2 170 x 1 140 x 1 890 2 710 x 1 270 x 2 030Weight kg 2 800 3 550
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SWISS ST 26
THE HIGH-PERFORMANCE SWISS TYPE LATHE
The Swiss ST 26 is a highly competitive midrange machine capable of producing complex workpieces. It is equipped with unique kinematics which allow it to perform roughing finishing operations and use 3 working axes for secondary operations.The Swiss ST 26's modular tool system ensures the perfect balance between performance and efficiency. The Swiss ST 26 is available in 3 packs in order to meet customer requirements as fully as possible.Starter advanced Medical
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TECHNICAL CHARACTERISTICS Swiss ST 26Maximum diameter mm 25,4Number of linear axes 7Number of C axes 2Number of independent tool systems 2Total number of tool positions 37Position for rotating tools 20Overall dimensions (L x W x H) mm 2 300 x 1 300 x 1 700Weight kg 3 300
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SWISSNANO
THE MICRO AND NANO-PRECISION SPECIALIST
The SwissNano was designed to meet the demand for small workpieces requiring very high precision. For example, its kinematics enable the machine to produce two thirds of watch movement components, from the simple to the most complex, including cutting, with excellent finishes. Its capability extends beyond horological applications to include any type of workpiece requiring extreme quality and precision. The kinematic structure was designed for exemplary balance and thermal management enables the operating temperature to be achieved very rapidly.
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TECHNICAL CHARACTERISTICS SwissNanoMaximum diameter mm 4Number of linear axes 6Number of C axes 2Number of independent tool systems 2Total number of tool positions 12Position for tool position 2Overall dimensions (L x W x H) mm 1 800 x 650 x 1 575Weight kg 700
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EVODECO
THE MOST PRODUCTIVE AND POWERFUL
MACHINES ON THE MARKET
The EvoDECO range represents the pinnacle of Tornos products. Their unparallaled flexibility allow to efficiently produce the most complex workpieces while ensuring rapid setup change. Designed for the most demanding users, productivity (4 completely independent tool systems), performance (motorspindle offering high output and torque), both great machining autonomy and ergonomy are the assets of the EvoDECO range. They are avai-lable in 4 diameters : 10 mm, 16 mm, 20 mm and 32 mm.
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TECHNICAL CHARACTERISTICS EvoDECO 10 EvoDECO 16 EvoDECO 20 EvoDECO 32Maximum diameter mm 10 16 25,4 32Number of linear axes 10 (8) 10 (8) 10 10Number of C axes 2 2 2 2Number of independent tool systems 4 (3) 4 (3) 4 4Total number of tool positions 18 (15) 20 (16) 21 21Position for rotating tools 13 (10) 15 (12) 16 16Overall dimensions (L x W x H) mm 2 135 x 1 250 x 2 004 2 289 x 2 070 x 2 300 Weight kg 2 700 3 500
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Black edition :equipped with a Y axis to broaden the range of parts.
White edition :Chucker machine with loading systems to suit your needs. Machines can convert to bar machines.
Silver edition :machine for barmachining only.
MULTISWISS
REVOLUTIONISING THE MULTI-SPINDLE CONCEPT
The MultiSwiss is the link between multi-spindle and singlespindle machines. The MultiSwiss has 6 mobile spindles which use torque motor technology to index the barrel. It is very fast and can deliver cycle times equal to those of cam-operated multi-spindle turning machines. Thanks to its hydrostatic technology, the MultiSwiss can achieve exceptional finishes (Ra 0.15) and outstanding tool adherence even in materials considered difficult to machine. Despite its exceptional performance, the MultiSwiss is extremely easy to set up and adjust, and it is programmed in the same way as 6 machines with 3 linear axes, which means you don't need to be an expert in multi-spindle machines to operate it.
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TECHNICAL CHARACTERISTICS Silver Edition White Edition Black EditionMaximum diameter mm 14 14 14Number of linear axes 14 14 15Number of C axes 7 7 7Number of independent tool systems 7 7 7Total number of tool positions 18 18 18Overall dimensions (L x W x H) mm 5 920 x 1 440 x 2 120Weight kg 7 000
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MULTISIGMA
AND MULTIALPHA
totally independent on the MultiAlpha, while they take place on the central slide on the MultiSigma. Both models can be equipped with up to 2 counter spindles ; on the MultiAlpha 8 x 28, these enable operation with 5 tools, each on 3 numeric axes.
This range of machines is perfectly equipped to produce highly demanding parts. This complete, global high-performance solution is characterised by its high precision, easily accessible work zones, bar feeder and swarf management system. The two machines differ in terms of secondary operations : these are
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TECHNICAL CHARACTERISTICS MultiSigma 8 x 28 MultiAlpha 8 x 28Maximum diameter mm 28 28Maximum workpiece length mm 90 (140) 90 (140)Number of linear axes 24 (28) 24 (28)Number of rotating axe 9 (13) 9 (13)Maximum number of tools in secondary operation 2 (4) 2 (4)Maximum number of rotating tools in secondary operation 3 (6)Overall dimensions (L x W x H) Overall dimensions vary according to optional fillingWeight (with oil) kg ~ 12000 ~ 12000
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SAS 16.6
VERY HIGH-PRECISION CAM-TYPE
MULTI-SPINDLE MACHINE
Over the years, the SAS 16.6 has acquired legendary status. Extremely reliable, precise and productive, it is a very profitable machine. The low weight of the barrel allowed Tornos engineers to obtain smoother indexing thanks to the reduced inertia. Moreover, Tornos, a world leader in small-capacity multi-spindle machines, has over 70 years' experience. More than 6500 Tornos machines operate every day throughout the world. The SAS 16.6 follows on from the AS 14, SAS 16 and SAS 16 DC multi-spindle machines.
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TECHNICAL CHARACTERISTICS SAS 16.6Maximum diameter mm ( 16 / Hex. 13 / Square 11) Maximum part length mm 75Production proces parts / min 3 to 80Spindle maximum power kW 7,5 (11)Maximum torque Nm 47,7 (70)Overall dimensions (L x W x H) mm 3 000 x 1 100 x 1 620Weight kg 2 700
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CU 1007R
3 TO 5 AXIS COMPACT MACHINING CENTRES
The ultra-precise CU 1007R 3-5-axis machin-ing centre is designed to produce complex microtechnology components with exacting technological requirements. It owes its versatility to its modular design, extremely simple CNC programming and comprehensive standard configuration.
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TECHNICAL CHARACTERISTICS CU 1007RNumber of linear axes 3 to 5 (simultaneous) Tool systems HSK A32 / ISO 25Rapid feed m / min 16Tool changer 12 / 20 / 30 / 48Numerical control Fanuc OiMDConnection installed power kVA 10Overall dimensions (L x W x H) mm 1 420 x 1 430 x 2 210Weight kg 2 000
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BA 1008
HORIZONTAL MACHINE CENTRE
WITH 3-6 AXES, FOR BAR MACHINING
The BA 1008 is fed with bars via the machine, using a divider system which allows workpieces up to a diameter of 16 mm to be loaded. Positioned machining operations and interpolation between the tool systems and the workpiece are easily possible. With 4 frontal spindles, 3 lateral spindles and 2 secondary operation spindles, the BA 1008 is well equipped to service Almac's trademark industry : watchmaking.
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TECHNICAL CHARACTERISTICS BA 1008Number of linear axes 6 U / V / W travel mm 26 / 160 / 200Max bar capacity (F22 nose collet) mm 16Maximum total number of tools 10Control type Fanuc Oi MDOverall dimensions (L x W x H) mm 2 400 x 650 x 1 600Weight kg 950
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ALMAC CU 2007 / CU 3007
THE GATEWAY TO 3-5 AXIS MACHINING
The CU 2007 and CU 3007 combine dynamic performance and outstanding reliability with Swiss expertise, enabling Almac to offer its customers a truly innovative solution. The comprehensive standard equipment, combined with the expertise of the company's engineers, create the optimal conditions for producing complex workpieces.
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TECHNICAL CHARACTERISTICS CU 2007 CU 3007Axis X / Y / Z mm 500 / 400 / 470 700 / 400 / 470Tool magazine (position) 24 / 40 * 24 / 40 *Tool Holder HSK E 40 HSK E 40Table size mm 650 x 400 850 x 400Centre dimensions (L x W x H) mm 1 580 x 2 450 x 2 410 2 100 x 2 450 x 2 410Weight kg 2 500 3 000
* Option
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Selecting your toolsFor each machine, TISIS has a database that contains all of the tool resources, for example chisel holder plates, thread whirling tools, polygon tools or milling tools. each of these tools has its own constraints, and these are integrated in TISIS. So, if a tool is selected, only the positions where it can be fitted on the machine will be activated. TISIS also manages incompatibilities between the various tools. The user is guided intuitively through the use of his machine, and each tool has its own image to allow easy identification. Another advantage is that the default geometries are automatically displayed when a tool is selected.
TISIS : FOR COMMUNICATIONS
AND PROGRAMMING ON YOUR MACHINE
Monitoring*TISIS enables detailed monitoring of your machine inventory. Monitoring includes not only the status of the machines in the workshop, but also an overview of current production : the workpiece counter, remaining production time and the name and drawing of the workpiece are available at any time. TISIS Tab an Android app for tablets is also available to monitor the status of your workshop.
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Transfer *In addition to programming, it is possible to transfer virtual programs to your to your bank of machines. Better still, it is possible to modify the program on the machine and transfer it again to you computer, maintaining full traceability.
ProgrammingTISIS enables you to program updated Tornos machines outside the TB-DECO system. Able to manage up to three 3 channels, the ISO editor automatically synchronises the code between the channels and uses syntax highlighting to enable value codes to be easily distinguished.
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SERVICE
Manufacturing test parts (developing manufacturing technology)Complex parts ? We're here to help you ! If our customers encounter problems producing complex parts, Tornos provides the option of manufacturing test parts and / or developing new technology in our Techno Center.
Commissioning helpWhen starting up a new machine, we will provide you with step-by-step help in preparing for production. We will not leave you on your own with a new, unfamiliar piece of equipment even after the commissioning phase.
StudyAn important part of your success is having properly trained personnel. This will make for efficient production with minimal expenditure. We have a training centre with highly qualified instructors, who will train your personnel how to operate our machines proficiently.
Technical documentationOur systematic storage of information enables us to rapidly provide the necessary documentation, and efficiently answer our customers' queries.
Customer guidanceWe are more than just a lathe manufacturer ; we strive to be a reliable and long-term partner for you. Tornos is a customer-focused company. What differentiates us from our competitors is that we offer not only equipment meeting the technical specifications, but also solutions for mechanical machining, aimed at increasing our customers' part manufacturing capacity.
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HotlineEnables you to reach highly qualified specialists who can speak your language, in order to understand and rapidly resolve your problems.
Maintenance service on customer premisesWe do everything possible to provide rapid and effective provide assistance on the customer's premises, when the need arises. Our highly professional team of service department technical specialists can work with customers within extremely short time frames. Rapid problem resolution is our main goal.
Preventive maintenanceGood machine maintenance will enable you to significantly reduce the risks of failure. Did you know that around 70 % of equipment failures could be avoided through appropriate maintenance ? Preventive maintenance contracts with Tornos enable our customers to avoid unexpected machine malfunctions.
Spare parts warehouseWhen you need machine spare parts, you generally do not have the time to go looking for them. Only Tornos original spare parts have the guaranteed compatibility and quality. Our policy of continuous improvement leads to technical developments, increasing the functionality and reliability of our spare parts. When you buy a Tornos spare part, you are replacing a defective part with a new one, with a better service life.
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Edition M
arch
2015
Tornos 2015, all rights reserved
mt
Conforms to the European CE / CEM Safety StandardsThis document is based on information available at the time of publication. While every effort has been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware and software, nor to provide for every possible contingency in connection with installation, operation and maintenance. Tornos SA assumes no obligation of notice to holders of this document with respect to changes subsequently made. Tornos SA makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency or usefulness of the information contained herein. No warranties of mer-chantability nor fitness for purpose shall apply.
TORNOS SA
Rue Industrielle 111
CH - 2740 Moutier
Tl. +41 (0)32 494 44 44
Fax +41 (0)32 494 49 03
www.tornos.com
TORNOS TECHNOLOGIES
DEUTSCHLAND GmbH
Karlsruher Str. 38
D - 75179 Pforzheim
Tl. +49 (0)7231 / 910 70
Fax +49 (0)7231 / 910 750
TORNOS TECHNOLOGIES FRANCE
Bote postale 330
St-Pierre en Faucigny
F - 74807 La Roche
s / Foron Cedex
Tl. +33 (0)4 50 038 333
Fax +33 (0)4 50 038 907
TORNOS TECHNOLOGIES
IBRICA
Pol. Ind. El Congost
Avda. St Juli, 206 Nave 8
E - 08403 Granollers
Tl. +34 93 846 59 43
Fax +34 93 849 66 00
TORNOS TECHNOLOGIES
ITALIA SRL
Via Cesare Pavese 21
I - 20090 Opera / MI
Tl. +39 02 57 68 15 01
Fax +39 02 57 68 15 230
TORNOS TECHNOLOGIES UK LTD
Tornos House
Whitwick Business Park
Coalville
UK - Leicestershire LE67 4JQ
Tl. +44 (0) 1530 513100
Fax +44 (0) 1530 814212
TORNOS TECHNOLOGIES (Shanghai) LTD
Hui Feng Creativity Garden
Feng Yu Building, 1-2F
No. 239, Xitai Rd, Xu Hui District
CN - Shanghai 200232
Tl. +86 21 6235 1235
Fax +86 21 6235 1938
TORNOS TECHNOLOGIES US
CORPORATION
840 Parkview Boulevard
US - Lombard, IL 60148
Tl. +1 630 812 2040
Fax +1 630 812 2039
www.tornos.us
TORNOS TECHNOLOGIES
POLAND Sp. z o.o.
Ul. Spdzielcza 37-39
55-080 Kty Wrocawskie
Poland
Tl. +48 71 33 85 618
Fax +48 71 33 85 617
TORNOS SA THAILAND
REPRESENTATIVE OFFICE
7th Floor, 19, Bangna -Trad Soi 34,
Bangna -Trad KM. 3 Road.
Bangna, Bangkok, 10260
Thailand
Tl. +66 2746 8840-1
Fax +66 2746 8842
TORNOS BEIJING OFFICE
Rm.1706, Tower A
Dongyu Office Building
Jia #1 Shuguang Xili
Chaoyang District
CN - Beijing 100028
Tl. +86 10 5979 8583
Fax +86 10 5822 0483
TORNOS DONGGUAN OFFICE
SE1-29, Changrong Int. Machinery
Hardware Sq.
No. 56 Middle ZhenAn Road
Wusha, ChangAn Town
CN - Dongguan 523859
Tl. +86 21 6235 1235
Fax +86 21 6235 1938
TORNOS TECHNOLOGIES ASIA LTD MALAYSIA
REPRESENTATIVE OFFICE
No. 1-1-11, Ground Floor & 1-2-11,
First Floor, One Terrace Plus,
Tingkat Mahsuri 4,
11900 Bayan Lepas,
PENANG, MALAYSIA
Tl. +60 4 642 6562 / 4 642 6563
Fax +60 4 642 6561