Technical InformationTI 235C/07/enNo. 51504335

Automation of pH/Redox MeasurementsTopClean S CPC 30

Automatic Measuring and Cleaning Systemin Ex and Non-Ex areas

ApplicationsThe cleaning system TopClean S CPC 30 is the optimum choice for heavily polluted and aggressive media as they occur in the• process industry and in• wastewater.But also in the • food and • pharmaceutical industriesthe TopClean S CPC 30 achieves high-accuracy measurement results and relia-bility.

The automatic pH/redox measuring system TopCal S combines a very high degree of safety, highly precise measure-ment results and very low maintenance requirements.

Benefits at a glance• Very high degree of safety:

– System status messages with feed-back to the control desk

– In-process electrode cleaning, no electrode removal necessary

– Automatic cleaning on detection of electrode fouling

• High availability:– Long electrode life due to measuring

cycle– Offline configuration:

Very simple set-up on PC– DAT module: very simple copying of

set-up to other devices• Short amortisation times:

– Low procurement price– Low maintenance costs through

automatic cleaning of electrode– Low installation effort through modu-

lar desgin

TopClean S CPC 30

2 Endress+Hauser

Functions and system designThe cleaning system TopClean S CPC 30 consists of the following components:• Control unit CPG 30• Measuring transmitter Mycom S CPM 153 • Injector CYR 10• Multihose with assembly hose clip• Power supply/control cable CPG 30 / Mycom S CPM 153 (5 m)• Control lines CPG 30 / Injector CYR 10 (3 m).

Control unit CPG 30The control unit CPG 30 converts the commands of the CPM 153 into pneumatic signals and sends feedback signals such as assembly position and monitoring signals for compressed air and water. The injector CYR 10 doses water and cleaning agent to clean the electrode. The meas-uring transmitter CPM 153 has five contacts and an alarm contact. Optionally, you can obtain an extra freely-configurable output contact for the control unit CPG 30. This can be used tocontrol pneumatic values in explosion hazardous zones or solenoid valves in non-hazardous zones to convey hot or aggressive media.

Measuring transmitter Mycom S CPM 153The CPM 153 is the central unit of the measuring point. It processes the measured variables, acts as communications centre and controls processes. The CPM 153 controls processes in the CPG 30 via an interface and processes its feedback signals.

In the Ex version, the CPC 30 is powered via the power supply/control cable from the CPM 153; in the non-Ex version, the CPC 30 has its own power supply connection.

TopClean S CPC 30

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Measuring system A complete measuring system consists of the following components:• TopClean S CPC 30• pneumatically driven retractable assembly (e.g. Cleanfit or Probfit series) with

pneumatic limit switches• pH/redox electrode• electrode cable• cleaning agent with hoses• rinsing block (for media which are controlled by additional valves)

(both customer supply)• Hoses for injector CYR 10 / retractable assembly

Complete measuring system in non-Ex area

1: Retractable assembly Cleanfit CPA 475 with pH / redox electrode

2: Measuring transmitter Mycom S CPM 153

3: Control unit CPG 30

4: Power supply for Mycom S CPM 153

5: Power supply for CPG 30

6: Power supply/control cable

7: Multihose

8: Injector CYR 10

9: Rinsing block

10: Additional valve

11: Cleaning solution

12: Electrical wiring

13: Compressed air

14: Liquids / cleaning mixture

A: Message and control signals: assembly position, program status, move assembly, program stop

B: Hold input, six relay contacts, two current outputs 0/4 ... 20 mA

(Customer supply: 4, 5, 9, 12, A, B, air, additional valve)

PARAM

MEAS

MEAS

CAL

DIAG

A

B

Endress+HauserCPG 300

C07

-CPC

30xx

x-14

-03-

xx-x

x-00

1.EP

S

1 2

35

4

6

7

1110

81312

914

TopClean S CPC 30

4 Endress+Hauser

Complete measuring system in Ex area

1: Retractable assembly Cleanfit CPA 475 with pH / redox electrode

2: Measuring transmitter Mycom S CPM 153

3: Control unit CPG 30

4: Power supply for Mycom S CPM 153

6: Power supply/control cable

7: Multihose

8: Injector CYR 10

9: Rinsing block

10: Additional valve

11: Cleaning solution

12: Electrical wiring

13: Compressed air

14: Liquids / cleaning mixture

A: Message and control signals: assembly position, program status, move assembly, program stop

B: Hold input, six relay contacts, two current outputs 0/4 ... 20 mA

(Customer supply: 4, 5, 9, 12, A, B, air, additional valve)

Operating modes You can choose between the following functions for the cleaning programs:• Weekly program: freely programmable separately for every week day.• Cleaning cycle: freely selectable interval lengths.• PCS (= Process Check System): Programs can be started externally.• SCS (= Sensor Check System): In the event of a sensor alarm, the system is automatically

cleaned.• Power supply failure program: In the event of a power supply failure, the system is automatically

cleaned or calibrated.

You can freely adapt the cleaning programs to your requirements or deactivate them as neces-sary (e.g. water, cleaner, additional valve control, number of repeats and step sequence).

PARAM

MEAS CAL

DIAG

A

B

Endress+HauserCPG 300

13

36

7

12

81314

109

11

C07

-CP

C30

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03-x

x-xx

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S

1 2 4

Zone 1Zone 0/1

- .

TopClean S CPC 30

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Cleaning programs You have a choice of six programs in total. • Programs 1 to 3: These programs have a set procedure. The cleaning times or repeat cycles

are freely seelctable. • Programs 4, 5 and 6: User-definable (user programs). A simple way of programming is to copy

predefined programs to user programs and adapt them.

Select the control for one external additional valve for your device under Order Code item "External valve control". The "sterilisation" or "sealing water"* functions are only enabled on devices fitted with a control function for additional external valves.You can freely use additional external valves as required in the freely definable user programs. For example, for pressurised media such as superheated steam, a second cleaner, cooling air, organic cleaner etc.

The programs can be triggered automatically at preset intervals, manually or in the event of an error message. Almost any error message can be programmed to start a program.

What is sealing water?*In processes with fibrous or adhesive media, assemblies with ball valves are fitted to block the medium, e.g. Probfit CPA 463 or Cleanfit P CPA 477. To keep the rinse chamber free of medium, the sealing water valve opens automatically before the assembly emerges from the process. The counterpressure in the rinse chamber caused by the sealing water prevents the ingress of medium into the chamber. The sealing water pressure must then be greater than the pressure of the medium.

No.Function →Program ↓

Cleaning Sterilisation Sealing water*

1 Clean(= cleaning)

–Control for 1 valve

required

2 Clean S(= cleaning + sterilisation)

Control for 1 valve

required–

3 Clean Int(= cleaning interval)

–Control for 1 valve

required

4 User 1

1 extra external valve can be used as required, e.g. for superheated steam or organic cleaner. Device control for 1 valve is required.

5 User 2

6 User 3

TopClean S CPC 30

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Other functions Quick setupThis function configures the measuring point quickly and simply with the necessary basic settings, so that you can begin measuring immediately.

SCC (= Sensor Condition Check)This function monitors the state of the electrodes or the degree of electrode ageing. The status is displayed in the messages »good«, »medium« or »bad« . The electrode status is updated after each calibration. The »bad« message outputs an error message (maintenance requirement).

SCS (= Sensor Check System)The Sensor Check System informs you of deviations in pH glass resistance or the difference between the reference resistance and the normal range. It means that an incorrect measurement may be made due to blocking or damage to the pH electrode. Automatic cleaning can be triggered by such a signal.

PCS (= Process Check System)This function checks the measuring signal for deviations. If the measuring signal does not change over a specific period (1 hr, 2 hr, 4 hr), an alarm is triggered. This may be caused by soiling, block-ing or similar.

LogbooksThere are several logbooks available: The last 30 entries are saved to an error logbook, an operation logbook and a calibration logbook. You can retrieve the entries by specifying a date and time.

Data loggerYou can record two freely selectable parameters using the integrated data loggers and then view the results graphically in real time. You can retrieve the last 500 measured values using date and time. In this way, you can graphically display the process flow. This is a quick way of checking the process and provides a good possibility of optimising pH control.

Example for data logger (for Parameter 1, pH is selected here)

1: Minimum display range (selectable to 2 pH) 4: Maximum display range (selectable to +16 pH)

2: The measured value which is found on the

scroll bar (3)

5: Time when this measured value was recorded

3: Scroll bar 6: Date of this measured value

7: Measured value curve

➀

➁

➂ ➆

➅

➄

➃2.00

7.54 12 15 3501 04 2001

12.00

Measure

Select

C07

-CP

M15

3xx-

20-0

6-00

-en-

001

TopClean S CPC 30

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Simple to controlThe follow control functions are used in the CPC 30 :• Limit value contact

– Two-point controller with hysteresis for simple temperature control, for example• PID controller

– for one and two-sided processes– with freely adjustable P, I and D components– Includes configurable range-dependent gain (kinked curve)– Distinction between batch and flow (in-line) processes.

• Manipulated variable outputThe manipulated variable can be output as a binary signal via relays or as a continuous signal via the current output:– binary signal via relay as PWM (pulse length proportional), PFM (pulse frequency propor-

tional) or dynamic PWM– Current output (0/4 ... 20 mA): Analogue signal to control the actuator (for one or two actuator

drives / "single" or "split range")

DAT moduleThe DAT module is a memory device (EEPROM) which is inserted in the terminal compartment of the measuring transmitter. Using the DAT module, you can • save complete settings, logbooks and the data loggers of the CPC 30 system and • copy your settings to other CPM 153 measuring transmitters which have identical hardware

functionality. This considerably reduces the effort to install or service several measuring points.

Offline set-up and documentation using the PC tool (see "Accessories")Using the PC tool, you can:➀ Configure the whole measuring point on the PC in the familiar Windows environment and ➁ Save the settings to the DAT module. ➂ Install the DAT module in a CPM 153 and transfer the entire configuration to the measuring transmitter (= complete measuring transmitter set-up). Then you can set up other measuring transmitters with the same configuration.➃ Similarly, you can use the DAT to read out logbooks and data loggers from the measuring transmitter for documentation purposes and save them to your computer. You can then display the data logger data in graphic form on your PC..

Refer to the graphic on page 23 for information on the PC tool user interface.

TopClean S CPC 30

8 Endress+Hauser

Calibration Calibrating and measuringThe instrument allows all field-tested calibration possibilities including isothermicintersection compensation:• Automatic calibration through buffer self-recognition

The buffer tables, e.g. to DIN, Endress+Hauser, Merck and Riedel de Haën/Ingold, are saved in the device. You can also define other buffer tables yourself. During calibration, the system automatically recognises the buffer value.

• Manual calibrationWhen calibrating manually, you can conduct either a two-point calibration (zero point and slope) or a single-point calibration, i.e. zero point calibration of the pH electrode.

• Numeric calibration (data input)Enter the electrode data (zero point and slope) using the keypad.

• Medium temperature compensationAllows high-precision measurement, even over wide temperature ranges. In this type of com-pensation, the temperature effect is compensated onto the pH value of the medium itself.

• Isothermic intersection compensationCompensates for electrodes whose measuring chain zero point and isothermic intersection point are not identical.

TopClean S CPC 30

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Input

! Note!The limit values for the Ex version are specified separately and displayed in italics.

Measured variables pH, redox, temperature

pH

Redox

Temperature

Mycom S CPM 153:

Measuring range –2.00 ... +16.00

Measured value resolution pH 0.01

Zero point offset range pH –2 ... +16

Range of automatic temperature compensation –50 ... +150°C

Reference temperature 25°C (settable with medium temperaturecompensation)

Slope adjustment 5 ... 99 mV / pH

Input resistance under nominal operating conditions > 1 · 1012 Ω

Input current under nominal operating conditions < 1.6 · 10–12 A

0: Pending certification.

Measuring range –1500 ... +1500 mV–3000 ... +3000%

Measured value resolution 0.1 mV

Zero point offset range +200 ... –200 mV

Assignment with % display adjustable, ∆ for 100% = ∆ 150 ... ∆ 2000 mV

Electrode offset ±200 mV

Input resistance under nominal operating conditions > 1 · 1012 Ω

Input current under nominal operating conditions < 1.6 · 10–12 A

0: Pending certification.

Temperature sensor Pt 100 (three-wire circuit)Pt 1000NTC 30kPTC

Measuring range (also displayable in °F) –50 ... +150°C

Measured value resolution 0.1 K

Temperature offset ± 5 K

0: Pending certification.

TopClean S CPC 30

10 Endress+Hauser

Digital inputs

Output parameters

Output signal pH, redox, temperature

Current outputs

1: acc. to IEC 746-1, under nominal operating conditions

Auxiliary voltage output(for digital inputs E1-E3)

Interface to CPG 30

Limit value and alarm functions

Input voltage 10 ... 50 V

Internal resistance Ri = 5 kΩ

0: Pending certification.

CPG 30:

Digital inputs Input voltage 6 ... 30 V

Internal resistance Ri = 5 kΩ

0: Pending certification.

Mycom S CPM 153:

Current range 0 / 4 ... 20 mA

Error current 2.4 mA or 22 mA

Measured error1 max. 0.2% of measuring range

Transfer range, settable pH: ∆ 1.8 ... ∆ 18 pHRedox: ∆ 300 ... ∆ 3000 mVTemperature: ∆ 17 ... ∆ 170°C

active current output (only non-Ex): Load max. 600 Ω

passive current output: Input voltage range 6 ... 30 V

0: Pending certification.

Voltage 15 V DC

Output current max. 9 mA

0: Pending certification.

Power supply: Output voltage 11.5 ... 18 V

Output current max. 60 mA

Communication RS 485

0: Pending certification.

Setpoint adjustments pH –2.00 ... 16.00

Hysteresis for switch contacts pH: 0.1 ... 18Redox absolute: 10 ... 100 mVRedox relative: 1 ... 3000%

Error delay 0 ... 6000 s

0: Pending certification.

TopClean S CPC 30

Endress+Hauser 11

Relay contacts

Galvanic isolation At the same potential are:• Current output 1 and the power supply• Current output 2, CPC and the resistance input.

The remaining circuits are galvanically isolated from each other.

The NC/NO contact type can be set by software.

Switching voltage max. 250 V AC / 125 V DC

Switching current max. 3 A

Switching power max. 750 VA

Life ≥ 5 million switching cycles

With the maximum settable frequency in PFM 120 min-1

With the maximum settable period length in PWM 0.5 ... 999.9 s

0: Pending certification.

CPG 30:

Digital outputs Output voltage 30 V

Output current 100 mA

Output power 750 mW

0: Pending certification.

Control for an external valve and CYR 10 (non-Ex)

Switched mains voltage:

Max. current Imax = 3 A

Max. power Pmax = 750 VA

Switched mains voltage to control the additional external valve

Control for external valve (Ex)

pneumatic

Control for CYR 10Z (Ex) Switched voltage: 12 V

Max. current Imax = 3 mA

Max. power Pmax = 10 mW

0: Pending certification.

47

48

N/L–L/L+

C07

-CP

C30

xxx-

04-1

2-00

-de-

004

(optional)

Zusatz-Ventil

TopClean S CPC 30

12 Endress+Hauser

Electrical connection

Connection diagram Non-Ex area

*: refer to wiring examples on page 15

ϑϑ

AD 6 / ID 4

N/L–

L/L+

A

B

L+

L–

S

A

B

L+

L–

91

89

87

75

85

71

83

65

48

52

81

93

92

90

88

76

86

72

84

66

47

51

82

94

S S

+

–

11 1112 1213 n.c.

85

41

51

47

54

57

44

93

81

86

42

52

48

55

58

45

94

82+

+

pH n.c.

Ref. Ref.

n.c. Src

n.c.Drn

31

32

33

34

+

-

-

PA/PM

PA/PM

mA

mA+

+

15 V

PE)

2

2

1

1

*

*

41

42

J J

br

wt

gr

ye

Digitalinput E1*

Digitalinput E2*

Alarm relay

Relay 1

Relay 2

Relay 3

Relay 4

Relay 5

Power supply

RS 485 CPC

12Vpowersupply

Currentoutput 2

Currentoutput 1

pH electrode 1 or IsFET pH sensor 1

Temp. 1 Temp. 1C

07-C

PC

30xx

x-04

-12-

00-e

n-00

1.E

PS

N/L–L/L+

Power supplyoutput*

+-

Assemblymeasure

Assemblymeasure*

Programrunning

*In maintenance

Assemblyservice

Automaticstop*

Assemblyservice*

Compressed airsupply 4...6 bar,

filtered 0.5 µm, freeof oil and condensate

Valve (optional)

Cleaner

Motive water2...12 bar

InjectorCYR 10

Pipe disconnector(customer supplied)

Multihose coupling

Power supply

bin. 2

bin. 1

bin. 0

Sta

rt p

rog

ram

1-8

(b

inar

y)

CPG 30Mycom CPM 153

TopClean S CPC 30

Endress+Hauser 13

Ex area

12

S

A A

B B

br

ws

gn

ge

+

–41

51

47

54

57

44

93

81

86

42

52

48

55

58

45

94

82+

+

31

32

33

34

+-

+

-

+

+

-

15 V

mA

mA

ϑϑ11 1112 1213 n.c.

pH n.c.

Ref. Ref.

n.c. Src

n.c.Drn

J J

91

89

87

75

85

71

83

65

81

93

92

90

88

76

86

72

84

66

82

94

PE)

N/L–L/L+

48

52

47

51

1 2

ib

ib

ib

ib

ib

ib

ib

ib

ib

ib

CPG 30 (Ex)Mycom CPM 153 (Ex)

C07

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C30

xxZ

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12-0

0-en

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.EP

S

Digitalinput E1

Digitalinput E2

Alarm relay

Relay 1

Relay 2

Relay 3

Relay 4

Relay 5

Currentoutput 2

Currentoutput 1

Power supplyoutput

Valve (optional)

AD 6 / ID 4

RS 485 CPC

12V powersupplyCPC

S SPA/PM

PA/PM

pH electrode 1 or IsFET pH sensor 1

Temp. 1 Temp. 1

Compressedair supply 4...6 bar,

filtered 0.5 µm,free of oil andcondensate

Compressedair supply 4...6 bar,

filtered 0.5 µm,free of oil andcondensate

Assemblymeasure

Assemblymeasure*

Programrunning

*In maintenance

Assemblyservice

Assemblyservice*

bin. 2

bin. 1

bin. 0

Sta

rt p

rog

ram

1-8

(b

inar

y)

L+

L–

L+

L–

Automaticstop*

Power supply(ex e)

ib

ib

ib

ib

ib

ia

Cleaner

Motive water2...12 bar

Pipe disconnector(customersupplied)

Multihose Injector CYR10Z-E12/

-F12

TopClean S CPC 30

14 Endress+Hauser

Contacts CPM 153 In the measuring transmitter CPM 153, there are six relays available which you can configure using the software as shown by the following table.

You can configure the Alarm, Relay 1 and Relay 2 contacts according to NAMUR Recommenda-tions for outputting function control, maintenance requirements and failure messages.

The NC/NO contact type can be switched by software.

Electrical connection data

Selection bysoftware

NAMUR OFF NAMUR ON NAMUR ON NAMUR OFF

CHEM. OFF CHEM. OFF CHEM. ON CHEM. ON

ALARM Alarm Failure Failure Alarm

RELAY 1 Limit value / Controller

Warning when maintenancerequired

Warning when maintenancerequired

Limit value / Controller

RELAY 2 Limit value / Controller

Functioncheck

Functioncheck

Limit value / Controller

RELAY 3 Limit value / Controller

Limit value / Controller

CHEMOCLEAN(Water)

CHEMOCLEAN(Water)

RELAY 4 Limit value / Controller

Limit value / Controller

CHEMOCLEAN (Cleaner)

CHEMOCLEAN (Cleaner)

RELAY 5 Limit value / Controller

Limit value / Controller

Limit value / Controller

Limit value / Controller

Mycom S CPM 153:

Power supply 230 V AC +10/–15%24 V AC/DC +20/–15%

Frequency 47 ... 64 Hz

Power consumption max. 10 VA

Separation voltage between galvanically isolated circuits 276 Vrms

Terminals, max. cable cross-sectional area 2.5 mm²

0: Pending certification.

TopClean S CPC 30

Endress+Hauser 15

Connection examples

CPG 30:

Power supply 230 V AC +10/–15%24 V AC/DC +20/–15%

Frequency 47 ... 64 Hz

Power consumption max. 12 VA

Separation voltage between galvanically isolated circuits 276 Vrms

Terminals, max. cable cross-sectional area 2.5 mm²

CPG 30 (Ex) 0: The devices in Ex version are powered from the measuring transmitter CPM 153 (refer

above for data).

N/L–

L/L+

A

B

+

–

S

A

B

+

–

pH Ref.PA 11 12 13

+

–85

41

51

47

54

57

44

93

81

86

42

52

48

55

58

45

94

82+

+

31

32

33

34

+

-

-

+

Temp.

pH

Air

Maintenanceunit

N A

M U

R

48

52

42

47

51

41

2

2

1

1

*

*

92

90

88

75

86

71

84

65

82

94

93

91

89

76

87

72

85

66

83

81

(max. 3 W)

(max. 3 W)

(max. 3 W)

max. 30 V

Digitalinput E1

Digitalinput E2

Failure

Powersupply

Maintenance

Function control

pH limit value

Relay 4

Relay 5

Currentoutput 2

Currentoutput 1

pHelectrode Temperature

C07

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C30

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04-1

2-00

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S

+-

Assemblymeasure

Assemblymeasure

Programrunning

Pause

Assemblyservice

Automaticstop

Assemblyservice

Multihosecoupling

Power supply

bin. 2

bin. 1

bin. 0

Sta

rt p

rog

ram

1-8

(b

inar

y)

CPG 30Mycom CPM 153

Non-Ex, double-sided neutralisation, pH limit value, NAMUR pin assignment, pH andtemperature at current outputs, two additional valves, external control usingPLS, assembly status display

Externalhold

Power supply

Control foradditional valve

PLS

e.g. secondcleaner

Pneumatic connection

PEN/L–L/L+

Power supply

AcidAlkali

Cleaner

Motive water2...12 bar

InjectorCYR 10

Pipe disconnector(customersupplied)

TopClean S CPC 30

16 Endress+Hauser

Accuracy

Measured value resolution pH: 0.01Redox: 1 mV / 1%Temperature: 0.1 K

Measurement deviation1 display

pH: max. 0.2% of measuring rangeRedox: 1 mVTemperature: max. 0.5 K

Measured error1 max. 0.2% of current range end value

Repeatability1 max. 0.1% of measuring range

1: acc. to IEC 746-1, under nominal operating conditions

A

B

+

–

S

A

B

+

–

pH Ref.PA 11 12 13

–85

54

44

93

81

86

55

45

94

82+

+

31

32

33

34

+

-

-

+

Temp.

pH

L+

L+

L–

L–

L+

L+

L–

L–

PEN/L–L/L+

41

51

47

57

42

52

48

58

N A

M U

R

12

InjectorCYR 10Z-E12/

-F12

48

52

47

51

1 2

92

90

88

75

86

71

84

65

82

94

93

91

89

76

87

72

85

66

83

81

ib

ib

ib

ib

ib

ib

ib

ib

ib

ib

Digitalinput E1

Digitalinput E2

Relay 4

Relay 5

Currentoutput 2

Currentoutput 1

pHelectrode Temperature

C07

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+-

Assemblymeasure

Assemblymeasure

Pause

Assemblyservice

Assemblyservice

Mul

tihos

eco

uplin

g

bin. 2

bin. 1

bin. 0

Sta

rt p

rog

ram

1-8

(b

inar

y)

CPG 300Mycom CPM 153

Ex, double-sided neutralisation with equipment for two additionalvalves, rinse block, connected digital inputs and outputs

Externalhold

Power supply

Control foradditional valve

ib

ib

ib

ib

ib

ia

e.g. secondcleaner

e.g. 7 xsteel 935L

e.g. 3 xsteel 925OProgram

running

Automaticstop

Power supply

Failure

Powersupply

Maintenance

Function control

pH limit value

AcidAlkali

Air

Maintenanceunit

Pneumatic connection

Motive water2...12 bar

Pipe disconnector(customersupplied)

Compressedair supply

TopClean S CPC 30

Endress+Hauser 17

Operating conditions

Installation conditions • Always install the measuring transmitter and the control unit so that the cable entries always point downwards.

The components can be installed using the following methods:

Installation instructions• The measuring transmitter CPM 153 is normally installed as a panel-mounted unit.• The measuring transmitter CPM 153 can be fixed to a vertical or horizontal pipe using the sup-

plied mounting kit. For outdoor installation, a weather protection cover CYY 101 is required. It can be fitted to the field unit using all kinds of fixtures (refer to "Accessories").

Mounting the control unit CPG 30 using wall mounting kit (contained in scope of supply)

Device Wall mounting Post/pipe installation

Panel mounting

Control unit CPG 30 Mounting kit contained in scope of supply. Refer to figure below.

not applicable not applicable

CPM 153, covered

Required:2 screws ø 6 mm2 rawl plugs ø 8 mm

Mounting kit contained in scope of supply. Refer to figure below.

Mounting kit contained in scope of supply. Refer to figure below.

CPM 153, outdoors

If installed outdoors, weather protection cover CYY102-A required

Weather protection cover CYY102-A and two round post fixtures required

not usual

Mounting the measuring transmitter in panels or on posts CPM 153 using supplied moun-ting kit (see left).

C07

-CP

C30

0xx-

11-1

2-00

-xx-

001.

EP

S

Endress+HauserCPG 300

TopClean S CPC 30

18 Endress+Hauser

Panel mounting ➀ and post mounting ➁ for CPM 153

If you want to mount the device on the front of an air-tight panel, you must also usea flat seal (see "Accessories").Required installation cutout for panel mounting: 161+0.5 x 241+0.5 mm.The installation depth is approx. 134 mm.The maximum pipe diameter is 60 mm.

For outdoor use, the weather protection cover CYY 101 is required. This is available as an acces-sory.

Water and compressed air connections

Water 4 ... 6 bar, filtered 100 µm, max. 56°C

Compressed air 4 ... 6 bar, filtered 0.5 µm, free from oil and con-densate

Screw unions bulkhead glandAD 6 / ID 4

Injector CYR 10:

max. suction height concentrated cleaner

3 m

Motive water volume min. 2 l/min.max. 10 l/min.

Motive water pressure 2 ... 12 bar

max. 3 m

max. 5 mC

07-C

PC

30xx

x-17

-12-

00-x

x-00

1.E

PS

max. 10 m

Endress+HauserTopClean CPG 30

TopClean S CPC 30

Endress+Hauser 19

Ambient conditions

Ambient temperature –10 ... +55°C (Ex: –10 ... +50°C)

Ambient temperature limit –20 ... +60°C (Ex: –10 ... +50°C)

Storage and transport temperature

–30 ... +80°C

Relative humidity 10 ... 95%, non-condensing

Ingress protection CPM 153: IP 65 CPG 30: IP 54

Electromagnetic compati-bility

Interference emission and interference immunity to EN 61326: 1997 / A1:1998

Safety requirements Complies with general safety requirements acc. to EN 61010.Complies with NAMUR Recommendations NE 21.

Process conditions

Temperature range media conveyed

max. 60°C

Pressure of media con-veyed

Aggressive or hot media which are conveyed via additional valves must be subjected to pressure since they are not conveyed by the CPC 30 system.

TopClean S CPC 30

20 Endress+Hauser

Physical data

Design / dimensions

Dimensions of control unit CPG 30

Dimension for wall mounting control unit CPG 30

Dimensions of measuring transmitter CPM 153.

Endress+HauserTopClean CPG 30

24

200300

400

C07

-CP

C30

xxx-

06-1

2-01

-xx-

001.

EP

SC

07-C

PC

300x

x-06

-12-

00-x

x-00

1.E

PS

320

250

227

327

350

420

TopClean S CPC 30

Endress+Hauser 21

Dimension for wall mounting: Fixing screw: ø 6 mm

Rawl plug: ø 8 mm

1: Fixing drill holes

2: Plastic cover caps

Weight CPG 30: approx. 20 kg CPM 153: max. 6 kg

Materials CPM 153 Housing GD-AlSi 12 (Mg content 0.05%), plastic-coated

Front Polyester, UV-resistant

CPG 30 Housing Ex and non-Ex: Polyester GF

Injector CYR 10

Housing PVC (in contact with medium)

You can convey aggressive or hot media via one or two additional valves. To do this you will have to order a system with control for one additional valve (refer to "Ordering information").

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22 Endress+Hauser

Display and operating interfaceYou can set up the complete measuring point with using the operating panel on the measuring transmitter CPM 153 or using the offline set-up function in the PC tool. If you are using several devices, you can copy the entire set-up of one device to another deivce using the DAT module.

Display elementsMycom S CPM 153

Backlit LC display with dot matrix, 128 x 64 dots

Display possibilities:

One circuit instrument:

pH/redox value, temperature, current outputs 1 and 2, contact states, status CPG 30, control parameters (setpoint, set values)

Backlit dot matrix display, display exampe

1: Current measured variable

2: Current menu option

3: Measured variable

4: Select: arrow keys for scrolling through the menu/through the measuring menus, »E« to browse

down

5: "Meas" (Measuring mode) key

6: "Cal" (Calibration) key

7: "Diag" (Diagnosis menu) key

8: "Param" (Parameter entry menu) key

9: ENTER key

10: Scroll keys

11: Labelling strip

12: Display of measured value

?: Press DIAG and PARAM together to open the Help page

7.54pH

pH 7.54 0 mV

Rel. A 1 2 3 4 5

pH 7.54ATC

Select Select

Select

Measure Measure

Measure

Out 1 10.00 mAOut 2 0.00 mA

Temperature 25.0 °C

Co0

7-C

PM

153x

x-19

-06-

00-e

n-00

5

MYCOM S CPM 153ENDRESS+HAUSER

MEAS CAL

DIAG PARAM

1

2

3

5

6

7

8

12

139

11

10

4

?

7.54pH

HOLDMeasure

OffSelectTemperature 25.0 °C

C07

-CP

M15

3xx-

19-0

6-00

-en-

002.

EP

S

TopClean S CPC 30

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Operating elementsMycom S CPM 153

There are 4 main menus available for instrument operation: • Measurement ("MEAS")• Configuration ("PARAM")• Calibration ("CAL") and • Diagnostics ("DIAG").Press the "MEAS", "PARAM", "CAL" and "DIAG" keys to switch to the appropriate selection menu. Here, the possible options are displayed in plain text and selected elements are displayed in reverse video. Selections are made using the arrow keys, which are also used to edit the numeric values.

Offline configuration user interface using the PC tool (Accessories)

The PC tool provides you with a tool for configuring your measuring point on a PC using a simple and self-explanatory menu structure (an example window can be seen above). Write the config-uration to the DAT module using the RS232 interface on the PC. The data can then be transferred to the measuring transmitter.

Certificates and approvals

CE symbol The TopCal S system complies with the statutory requirements of the harmonised EC directives. Endress+Hauser confirms the successful testing of the system by affixing the 4 symbol.

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Ordering information

Product structure for the complete system TopClean S CPC 30

Basic equipment:

Control unit CPG 30, measuring transmitter Mycom S CPM 153 with 6 relays and DAT module, injector CYR 10, multihose (5 m), hose clip, power supply cable CPM 153 – CPC (5 m)

ApprovalsA Basic equipment: non-ExG With ATEX approval, ATEX II (1) 2G EEx em ib[ia] IIC T4S With CSA approval; NI Cl. I, Div. 2, Sensor IS Cl. I, Div. 1O With FM approval; NI Cl. I, Div. 2, Sensor IS Cl. I, Div. 1P With FM approval; NI Cl. I, Div. 2T With TIIS approval

Control for external valves0 Basic equipment: no additional valves controllable1 Control for 1 external valve, non-Ex2 Control for 1 external valve, Ex

Measurement input Mycom S CPM 1531 1 measuring circuit for glass electrodes pH/redox and temperature2 1 measuring circuits for glass electrodes / IsFET sensors pH/redox and temperature

Measurement output Mycom S CPM 153A 2 current outputs 0/4 ... 20 mA, passive (Ex and non-Ex)B 2 current outputs 0/4 ... 20 mA, active (non-Ex)E Profibus-PA, without current outputsF Profibus-DP, without current outputs

Power supply0 ... 230 V AC1 100 ... 115 V AC8 24 V AC / DC

Language versionsA D / E / F / I / ESB D / E / NL / J

Cable connection0 Cable glands M 20 x 1.51 Cable glands NPT ½"2 Cable glands G ½

Length of multihose0 5 m8 10 m

Additional equipment0 Without additional equipment

Set-upA with no previous set-up

CPC 30- Complete order code

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Accessories

Offline configuration The PC tool provides you with a tool for configuring your measuring point at the PC using a simple and self-explanatory menu structure. Write the configuration to the DAT module using the RS232 interface on the PC. The module can then be plugged into the measuring transmitter. The offline configuration system consists of a DAT module, the software and a DAT interface (RS 232). Order No.: 51507133

DAT module Additional memory device for saving/copying complete settings, logbooks and the data loggers. Order No.: 51507175

Assemblies

pH/redox electrode

Connection accessories • CPK 1: Version with pilot wire and additional outer screen, sheathed in PVC, ø 7.2 mm. Exten-sion with cable CYK 71 possible. Order No.: of CYK 71: 50085333

• CPK 7: Version as coaxial cable with four pilot wires and additional outer screen, sheathed in PVC, ø 7.2 mm. Extension with cable CYK 71 possible.

• CPK 9: For pH/redox electrodes with integrated temperature sensor and TOP68 plug-in head (version ESA, ESS). Extension with cable CYK 71 possible.

• CPK 12: For IsFET pH sensors and pH/redox electrodes with integrated temperature sensor and TOP68 plug-in head. Extension with cable CYK 12 possible.

• Junction box VBE: For Ex area Zone 0. Order No.: 50003993• Junction box VBM: Junction box for extending measuring cable connection between electrode

and measuring transmitter. Two screw unions for e.g. combination electrode. Material: aluminium casting, ingress protection IP 65. Order No. 50003987

• Junction box VBA: Junction box for extending measuring cable connection between electrode and measuring transmitter. Four screw unions for e.g. separate reference electrode. Material: aluminium casting, ingress protection IP 65. Order No. 50003987

Weather protection cover CYY 101

For installing the measuring transmitter outdoors, the weather protection cover CYY 101 is required. Order No.: CYY101-A

Type Properties Applications

CleanfitCPA 471/ 472/ 475

Retractable assembly for pneumatic oepration. Clean-ing and calibrating the electrode is possible in process.CPA 475: 3A approval, EHEDG-recommended.

• General process engineering• Food, pharmaceutical appli-

cations (475)• Biotechnology (475)

Type Properties Applications

Orbisint WCPS 11/12/13

Universally applicable, very easy to clean and insensitive to soiling due to PTFE diaphragm, pressures up to 6 bar, conductivity > 50 µS/cm

• General process engineering• Industrial wastewater• Detoxification (cyanide,

chrome)• Neutralisation

Ceraliquid PCPS 41/42/43

Electrodes with ceramic diaphragms and KCl liquid electrolyte, use with counterpressure, explosion-proof up to 8 bar

• General process engineering• Ultra-pure water• Boiler feed water• Detoxification (cyanide)

Ceragel PCPS 71

Gel electrode with double-chamber reference system. Long-term stability, short response time, very long toxic path, resistant to alternating temperature and pressure cycles

• General process engineering• Food processing• Water treatment

TopHit HCPS 401

Rupture-proof pH sensor based on IsFET technology. Short response time, very high resistance to alternating temperature cycles, sterilisable, almost no acid or alka-line errors

• General process engineering• Food, pharmaceutical appli-

cations• Water treatment• Biotechnology

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26 Endress+Hauser

Round post fixture for weather protection cover

To fix the weather protection cover to vertical or horiztonal posts with diameters of up to 60 mm. Order No.: 50062121

Documentation

Documentation Technische Information Mycom S CPM 153, TI 233C/07/en (Bestell-Nr. 51503788) Technical Information Cleanfit P CPA 471, TI 217C/07/en (Order No. 51502595) Technical Information Cleanfit P CPA 472, TI 223C/07/en (Order No. 51502644) Technical Information Cleanfit H CPA 475, TI 240C/07/en (Order No. 51505598) Technische Information TopHit H CPS 401, TI 283C/07/en (Bestell-Nr. 51506687) Technical Information Ceragel P CPS 71, TI 245C/07/en (Order No. 51505837) Technical Information Orbisint W CPS 11/12/13, TI 028C/07/en

(Order No. 50052557) Technical Information Ceraliquid P CPS 41/42/43, TI 079C/07/en

(Order No. 50058726) Technical Information CPK 1-12, TI 118C/07/en (Order No. 50068525)

Weather protection cover CYY 101 Round post fixture for CYY 101

TopClean S CPC 30

Endress+Hauser 27

Endress+HauserGmbh+Co.Instruments InternationalP.O. Box 2222D-79574 Weil am RheinGermany

Tel. (07621) 975-02Tx 773926Fax (07621) 975 345http://www.endress.cominfo@ii.endress.com

TI 235C/07/en/04.0151504335FM+SGML 6.0 / DT 51504335

Subject to modification